BY: MSR TATA CONSULTING ENGINEERS LIMITED PROJECT: EURO IV EXP

DATE: 09-07-2010 CLIENT: CHENNAI PETROLEUM CORPORATION LIMITED DOC. NO.: CALC-320-44
KDL SUBJECT: BKT DESIGN
CHD.:
FOR JACKETTED LINES
DATE: 09-07-2010 JOB NO.: TCE.5594A OFFICE: DV DISC.: CV SH. 1 OF 1 REV. NO.: R0

CHENNAI PETROLEUM CORPORATION LIMITED

(CPCL REFINERY PLANT EXPANSION)

DESIGN CALCULATION FOR

BRACKET SUPPORTS FOR JACKETED LINES

FROM NEW SWS UNIT TO OLD SULPHUR BLOCK

TCE.5594A-CV-CALC-320-44

REV. AD BD TOTAL NO. SHEET NO. DISCRIPTION

DATE DATE
NO. INITIALS SIGN INITIALS SIGN OF SHEETS REVISED OF REVISION

R0 MSR 09-07-2010 KDL 09-07-2010 - -

FILE NAME: F010R2.XLS TCE FORM NO. 010 R2

BY: MSR TATA CONSULTING ENGINEERS LIMITED PROJECT: EURO IV EXP

DATE: 09-07-2010 CLIENT: CHENNAI PETROLEUM CORPORATION LIMITED DOC. NO.: CALC-320-44
KDL SUBJECT: BKT DESIGN
CHD.:
FOR JACKETTED LINES
DATE: 09-07-2010 JOB NO.: TCE.5594A OFFICE: DV DISC.: CV SH. 1 OF 1 REV. NO.: R0

FILE NAME: F010R2.XLS TCE FORM NO. 010 R2

BY: MSR TATA CONSULTING ENGINEERS LIMITED PROJECT: EURO IV EXP.

DATE: 01-07-2010 CLIENT: CHENNAI PETROLEUM CORPORATION LTD. DOC. NO.:CALC-320-44

KDL SUBJECT: BKT DESIGN
CHD.:
FOR JACKETTED LINES
DATE: 01-07-2010 JOB NO.: TCE.5594A OFFICE: DV DISC.: CV SH. OF REV. NO.: R0

Design of Brackets for Jacketted Lines:

Max vertical load on bracket Fv = 15.873 kN Refer piping drg nos.

Max Horizontal load on the bracket Flo = 4.18 kN TCE.5594A-DV-320-
Max Axial tension on bracket Fax = 1.606 kN PP-1124

Angle of inclination of bracing member θ = 45 kN

Axial force in inclined member = Fv/Cos θ
= 22.45 kN
Axial tension in horizontal member due to vert loa h1 = Fv*sinθ
= 15.873 kN
Axial tens in horizontal member due to Pipe load h2 = 1.606 kN
Total axial pull on bracket H = h1+h2
= 17.479 kN
Assuming half of the vertical load is transferred through horizontal beam
Vertical reaction at end of beam Fv/2 = 7.9365 kN

Design of Inclined Bracing:

X X

Y
Max axial force in bracing = 22.45 kN
Provide L65x65x6 back to back
Properties of L65x65x6 b/b:
c/s area A = 1488 mm2
Moment of inertia @ XX axis Ixx = 58.2 cm4
Radius of gyration @ XX axis rxx = 1.98 cm
Radius of gyration @ YY axis ryy = 3.04 cm
Unsupported length of bracing member l = sqrt(1.15^2+1.15^2)
= 1.626 m
Effective length of bracing leff = 1.626 m

FILE NAME: F010R2.XLS TCE FORM NO. 010 R2

BY: MSR TATA CONSULTING ENGINEERS LIMITED PROJECT: EURO IV EXP.

DATE: 01-07-2010 CLIENT: CHENNAI PETROLEUM CORPORATION LTD. DOC. NO.:CALC-320-44

KDL SUBJECT: BKT DESIGN
CHD.:
FOR JACKETTED LINES
DATE: 01-07-2010 JOB NO.: TCE.5594A OFFICE: DV DISC.: CV SH. OF REV. NO.: R0
Slenderness ratio of bracing leff/ryy = ###
30.4
= 53.50
Permissible axial compr stress σac = 128.5
N/mm2
axial compr capacity of member = σac x A
= 191.208 kN
> 22.45 kN Hence O.K
Design of Horizontal beam:
Max vertical load on beam Fv = 15.873 kN
Span of the beam L = 1.2 m
Unsupported length of beam for bending unl = 1.2 m
Assuming the beam to be simply supported at the ends,
Max bending moment Mb = Fv x L/4
= 4.762 kNm
Properties of beam section: MB200
c/s area A = 3080 mm2
Moment of inertia @ XX axis Ixx = 2.1E+07 cm4
Radius of gyration @ XX axis rxx = 8.29 cm
Radius of gyration @ YY axis ryy = 2.11 cm
Thickness of compression flange Tf = 10.8 mm
Width of flange Bf = 100 mm
Thickness of web tw = 5.7 mm
Depth of section D = 200 mm
Depth of web h1 = 152.7 mm
Tf = 1.895 , h1 = 26.79 , D = 18.52 ,
tw tw Tf
Slenderness ratio of compr flange of beam unl/ryy = 1200
21.1
= 56.872
Max permissible bending stress in beam σbc,per = 153.5 N/mm2 Table 6.1B,IS:800-1984
Actual bending stress in beam σbc,act = Mb/Ixx* (D/2)
= 22.4618 N/mm2
< 153.50 kN HENCE O.K
Max axial force in beam H = 17.479 kN
C/S area of beam A = 3080 mm2
Permissible axial stress in beam = 0.6*fy σat,per = 150 N/mm2
Actual axial stress in beam σat,act = H/A
= 5.675 N/mm2
< 150.00 kN HENCE O.K
Interaction ratio:
σbc,per + σat,per = 0.18416
σbc,act σat,act < 1.00 kN HENCE O.K

Design of Tie beam:

FILE NAME: F010R2.XLS TCE FORM NO. 010 R2

BY: MSR TATA CONSULTING ENGINEERS LIMITED PROJECT: EURO IV EXP.

DATE: 01-07-2010 CLIENT: CHENNAI PETROLEUM CORPORATION LTD. DOC. NO.:CALC-320-44

KDL SUBJECT: BKT DESIGN
CHD.:
FOR JACKETTED LINES
DATE: 01-07-2010 JOB NO.: TCE.5594A OFFICE: DV DISC.: CV SH. OF REV. NO.: R0

Max horizontal load on bracket Flo = 4.18 kN

Max length of tie member l = 6000 mm
Properties of star 65x65x6
C/S area A = 1488 mm2
Least radius of gyration ruu = 25 mm
Slenderness ratio of member = l/ruu
= 240
< 250.00 kN HENCE O.K Table 3.1B,IS:800-1984
Permissible axial compr in member = 20 N/mm2 Table 5.1B,IS:800-1984
Actual axial compr in member = Flo/A
= 2.809 N/mm2
< 20.00 kN HENCE O.K

Design of connection of Horizontal member:

Max axial load in member H = 17.479 kN

Max Vertical shear at end Fv/2 = 7.937 kN

Connection of MB200 to end plate

Assuming MB200 is welded all around

Total length of weld available = 2*h1+2*Bf

Lw = 505.4 mm

assuming 8mm thk site fillet weld

permissible stress in site weld = 88 N/mm2 Clause 7.1,IS:816 -
1969
Max tensile stress in weld τav = H/Lw
= 34.584 N/mm2
Max shear stress in weld τvf = ((Fv/2)/Lw)
= 15.703 N/mm2
Resultant stress in weld τvr = sqrt(τav^2+τvf^2)
= 37.983 N/mm2
< 88.00 kN HENCE O.K

FILE NAME: F010R2.XLS TCE FORM NO. 010 R2

BY: MSR TATA CONSULTING ENGINEERS LIMITED PROJECT: EURO IV EXP.

DATE: 01-07-2010 CLIENT: CHENNAI PETROLEUM CORPORATION LTD. DOC. NO.:CALC-320-44

KDL SUBJECT: BKT DESIGN
CHD.:
FOR JACKETTED LINES
DATE: 01-07-2010 JOB NO.: TCE.5594A OFFICE: DV DISC.: CV SH. OF REV. NO.: R0

FILE NAME: F010R2.XLS TCE FORM NO. 010 R2

 By : MSR TATA CONSULTING ENGINEERS LIMITED PROJECT: EURO IV EXP
Date : 6/5/2010 Client : CHENNAI PETROLEUM CORP. LTD. DOC. NO: CALC-320-02
Chd : KDL Subject : DES OF BKT BEAM @ 6.30
Date : 6/5/2010 JOB NO: TCE.5594A OFFICE:DV DISC: CV Sh.2 OF 2 REV NO

Program for the Design of Steel Beams (Standard Rolled Sections as per IS 808 & Built up Beams
with equal Flanges on Top and Bottom),
Either Bending Moments & Shear Force Values can be calculated manually and feeded or Bending Moment
Calculations Sheet can be used and the output in Column D substituted in the indicated places.
**Self weight of the beam is directly taken into account while designing.

INPUT DATA
Automatic
Calc.
Beam No. (If any) B1
Bending Moment (X-X)(KN-m) = 1.5 1.4616
Bending Moment (Y-Y)(KN-m) = 0.5 Values from Bending moment
Shear Force (KN) = 7 6.976 Calculations Sheet.
Span of the Beam (m)= 1.5 1
Effective Length (m) = 1.5
Whether Flange Plates are to
be Provided (Yes or no) No
(If Yes, Provide Flange Plate
Dimensions to be used) Member ISMB 150 ISMC 75
Flange Plate Width (mm) = 250 Actual Perm Actual Perm
Flange Plate Thk (mm) = 16 Bending X-X 16.11 132.95 Safe 72.62 137.23 Safe
Bending Y-Y 40.06 165.00 Safe 77.52 165.00 Safe
Shear 9.33 100.00 Safe 19.44 100.00 Safe
OUTPUT DATA Deflection 0.25 4.62 Safe 2.26 4.62 Safe
Slenderness 95.83 300.00 Safe 125.98 300.00 Safe
ISMB SECTIONS Interaction 0.36 Suitable 1.00 Suitable

Section Plate Dimensions Built-up Dimensions Checks as per IS 800

Interaction Bending Shear Deflection

Width Thickness Ix Iy Value Check Check Check
ISMB 100 0 0 2520000 129000 0.83706225 Suitable Safe Safe
ISMB 125 0 0 4450000 385000 0.43550809 Uneconomical Safe Safe
ISMB 150 0 0 7180000 468000 0.36398222 Uneconomical Safe Safe
ISMB 175 0 0 12600000 767000 0.24632256 Uneconomical Safe Safe
ISMB 200 0 0 21200000 1370000 0.16151005 Uneconomical Safe Safe
ISMB 250 0 0 51300000 3350000 0.08213662 Uneconomical Safe Safe
ISMB 300 0 0 89900000 4860000 0.06125924 Uneconomical Safe Safe
ISMB 350 0 0 136000000 5380000 0.05321056 Uneconomical Safe Safe
ISMB 400 0 0 203000000 6220000 0.0448379 Uneconomical Safe Safe
ISMB 450 0 0 303000000 8340000 0.03540732 Uneconomical Safe Safe
ISMB 500 0 0 452000000 13700000 0.02600851 Uneconomical Safe Safe
ISMB 600 0 0 918000000 26500000 0.01576686 Uneconomical Safe Safe

ISMC SECTIONS

Section Plate Dimensions Built-up Dimensions Checks as per IS 800

Interaction Bending Shear Deflection

Width Thickness Ix Iy Value Check Check Check
ISMC 75 0 0 785000 129000 0.99895576 Suitable Safe Safe
ISMC 100 0 0 1920000 367000 0.48253548 Uneconomical Safe Safe
ISMC 125 0 0 4250000 611000 0.31724687 Uneconomical Safe Safe
ISMC 150 0 0 7880000 1030000 0.20954648 Uneconomical Safe Safe
ISMC 175 0 0 12400000 1220000 0.16710857 Uneconomical Safe Safe
ISMC 200 0 0 18300000 1410000 0.13816628 Uneconomical Safe Safe
ISMC 225 0 0 27100000 1880000 0.10798278 Uneconomical Safe Safe
ISMC 250 0 0 38800000 2110000 0.09159196 Uneconomical Safe Safe
ISMC 300 0 0 64200000 3130000 0.06823716 Uneconomical Safe Safe
ISMC 350 0 0 100000000 4340000 0.05337895 Uneconomical Safe Safe
ISMC 400 0 0 152000000 5080000 0.043894 Uneconomical Safe Safe

Filename:669759528.xls TCE FORM NO. 010 R1

 EURO IV EXP
CALC-320-02
DES OF BKT BEAM @ 6.300
R0

Checks as per IS 800

Slenderness
Check
Safe
Safe
Safe
Safe
Safe
Safe
Safe
Safe
Safe
Safe
Safe
Safe

Checks as per IS 800

Slenderness
Check
Safe
Safe
Safe
Safe
Safe
Safe
Safe
Safe
Safe
Safe
Safe

Filename:669759528.xls TCE FORM NO. 010 R1