Oxford Cambridge and RSA

Level 3 Cambridge Technical in Engineering

05822/05823/05824/05825/05873

Formula Booklet
C
3
0
6
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Unit 1 Mathematics for engineering

Unit 2 Science for engineering

Unit 3 Principles of mechanical engineering

Unit 4 Principles of electrical and electronic engineering

Unit 23 Applied mathematics for engineering

This booklet contains formulae which learners studying the above units and taking associated
examination papers may need to access.

Other relevant formulae may be provided in some questions within examination papers. However, in
most cases suitable formulae will need to be selected and applied by the learner. Clean copies of this
booklet will be supplied alongside examination papers to be used for reference during examinations.

Formulae have been organised by topic rather than by unit as some may be suitable for use in more
than one unit or context.

Note for teachers

This booklet does not replace the taught content in the unit specifications or contain an exhaustive
list of required formulae. You should ensure all unit content is taught before learners take associated
examinations.

© OCR 2021 [L/506/7266, R/506/7267, Y/506/7268, D/506/7269, R/506/7270]

C306/XXXX/1 OCR is an exempt Charity Version 6

1. Trigonometry and Geometry

1.1 Geometry of 2D and 3D shapes

1.1.1. Circles and arcs
Circle: radius r

Area of a circle = 𝜋𝜋𝑟𝑟 2

Circumference of a circle = 2𝜋𝜋𝜋𝜋

Co-ordinate equation of a circle: radius r, centre (a, b)

(𝑥𝑥 − 𝑎𝑎)2 + (𝑦𝑦 − 𝑏𝑏)2 = 𝑟𝑟 2

Arc and sector: radius r, angle θ

Arc length = 𝜃𝜃𝜃𝜃, for θ expressed in radians

1
Area of sector = 𝑟𝑟 2 𝜃𝜃, for θ expressed in radians
2

𝜃𝜃
Arc length = 𝜋𝜋𝜋𝜋, for θ expressed in degrees
180

𝜃𝜃
Area of sector = 𝜋𝜋𝜋𝜋 2 , for θ expressed in degrees
360

Converting between radians and degrees

180𝑥𝑥
x radians = 𝜋𝜋
degrees

𝜋𝜋𝜋𝜋
x degrees = 180 radians

2
1.1.2 Triangles

1 1
Area = 𝑏𝑏ℎ or 𝑏𝑏𝑏𝑏 sin 𝐴𝐴
2 2

1.2 Volume and Surface area of 3D shapes

Cuboid

Surface area = 2𝑙𝑙𝑙𝑙 + 2𝑤𝑤ℎ + 2ℎ𝑙𝑙

= 2(𝑙𝑙𝑙𝑙 + 𝑤𝑤ℎ + ℎ𝑙𝑙)

Volume = 𝑙𝑙𝑙𝑙ℎ

Sphere

Surface area = 4𝜋𝜋𝑟𝑟 2

4
Volume = 𝜋𝜋𝑟𝑟 3
3

Cone

Surface area = 𝜋𝜋𝑟𝑟 2 + 𝜋𝜋𝜋𝜋𝜋𝜋

1
Volume = 𝜋𝜋𝑟𝑟 2 ℎ
3

3
Cylinder

Surface area = 2𝜋𝜋𝑟𝑟 2 + 2𝜋𝜋𝜋𝜋ℎ

Volume = 𝜋𝜋𝑟𝑟 2 ℎ

Rectangular Pyramid

𝑙𝑙𝑙𝑙ℎ
Volume =
3

Prism

Volume = area of shaded cross-section × l

Density

mass
Density =
volume

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1.3 Centroids of planar shapes

1.4 Trigonometry

c
a
θ

b
𝑎𝑎
sin 𝜃𝜃 =
𝑐𝑐
𝑏𝑏
cos 𝜃𝜃 =
𝑐𝑐
𝑎𝑎
tan 𝜃𝜃 =
𝑏𝑏

Pythagoras’ rule: 𝑐𝑐 2 = 𝑎𝑎2 + 𝑏𝑏 2

b a

A B
c

𝑎𝑎 𝑏𝑏 𝑐𝑐
Sine rule: = =
sin 𝐴𝐴 sin 𝐵𝐵 sin 𝐶𝐶

Cosine rule: 𝑎𝑎2 = 𝑏𝑏 2 + 𝑐𝑐 2 − 2𝑏𝑏𝑏𝑏 cos 𝐴𝐴

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1.4.1 Trigonometric identities

Basic trigonometric values

√3
sin 60° =
2
1
cos 60° =
2

tan 60° = √3

1
sin 45° = cos 45° =
√2

tan 45° = 1

1
sin 30° =
2

√3
cos 30° =
2
1
tan 30° =
√3

Trigonometric identities

sin 𝐴𝐴 = cos(90° − 𝐴𝐴) for angle A in degrees

cos 𝐴𝐴 = sin(90° − 𝐴𝐴) for angle A in degrees

𝜋𝜋
sin 𝐴𝐴 = cos �𝐴𝐴 − �
2
𝜋𝜋
cos 𝐴𝐴 = −sin �𝐴𝐴 − �
2
sin 𝐴𝐴
tan 𝐴𝐴 =
cos 𝐴𝐴

sin2 𝐴𝐴 + cos 2 𝐴𝐴 = 1

sin(−𝐴𝐴) = −sin 𝐴𝐴

cos(−𝐴𝐴) = cos 𝐴𝐴

sin(A ± B) = sinAcosB ± cos AsinB

cos(A ± B) = cos Acos B ∓ sinAsinB

sin 2𝐴𝐴 = 2 sin 𝐴𝐴 cos 𝐴𝐴

cos 2𝐴𝐴 = cos2 𝐴𝐴 − sin2 𝐴𝐴

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2. Calculus

2.1 Differentiation

df ( x )
f ( x)
dx
c 0

xn nx n −1

sin ( ax ) a cos ( ax )

cos ( ax ) −a sin ( ax )

tan ( ax ) a sec 2 ( ax )

e ax ae ax
1
ln ( ax )
x
ax a x ln a

1
log a x
x ln a

2.1.1 Differentiation of the product of two functions

d𝑦𝑦 d𝑣𝑣 d𝑢𝑢

If 𝑦𝑦 = 𝑢𝑢 × 𝑣𝑣 = 𝑢𝑢 + 𝑣𝑣
d𝑥𝑥 d𝑥𝑥 d𝑥𝑥

2.1.2 Differentiation of the quotient of two functions

d𝑢𝑢 d𝑣𝑣
𝑢𝑢 d𝑦𝑦 𝑣𝑣 d𝑥𝑥 − 𝑢𝑢d𝑥𝑥
If 𝑦𝑦 = =
𝑣𝑣 d𝑥𝑥 𝑣𝑣 2

2.1.3 Differentiation of a function of a function

d𝑦𝑦 d𝑢𝑢 d𝑣𝑣
If 𝑦𝑦 = 𝑢𝑢(𝑣𝑣) =
d𝑥𝑥 d𝑣𝑣 d𝑥𝑥

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2.2 Integration
2.2.1 Indefinite integrals

f(𝑥𝑥) � f(𝑥𝑥) d𝑥𝑥 (+𝑐𝑐)

a ax

xn x n +1
for n ≠ −1 n +1

1
ln x
𝑥𝑥

𝑎𝑎𝑎𝑎 e𝑎𝑎𝑎𝑎
e
𝑎𝑎

𝑎𝑎 𝑥𝑥
𝑎𝑎 𝑥𝑥
ln 𝑎𝑎

− cos(𝑎𝑎𝑎𝑎)
sin(𝑎𝑎𝑎𝑎)
𝑎𝑎

sin(𝑎𝑎𝑎𝑎)
cos(𝑎𝑎𝑎𝑎)
𝑎𝑎

2.2.2 Definite integral

𝑏𝑏
𝑏𝑏
� f (𝑥𝑥) d𝑥𝑥 = [F(𝑥𝑥)]𝑎𝑎 = F(𝑏𝑏) − F(𝑎𝑎)
𝑎𝑎

2.2.3 Integration by parts

d𝑣𝑣 d𝑢𝑢
� 𝑢𝑢 d𝑥𝑥 = 𝑢𝑢𝑢𝑢 − � 𝑣𝑣 d𝑥𝑥
d𝑥𝑥 d𝑥𝑥

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3. Algebraic formulae

3.1 Solution of quadratic equation

𝑎𝑎𝑥𝑥 2 + 𝑏𝑏𝑏𝑏 + 𝑐𝑐 = 0, 𝑎𝑎 ≠ 0

−𝑏𝑏 ± √𝑏𝑏 2 − 4𝑎𝑎𝑎𝑎

⇒ 𝑥𝑥 =
2𝑎𝑎

3.2 Exponentials/Logarithms
𝑦𝑦 = e𝑎𝑎𝑎𝑎 ⇒ ln 𝑦𝑦 = 𝑎𝑎𝑎𝑎

4. Measurement
Absolute error = indicated value – true value

Relative error = absolute error

true value

Absolute correction = true value – indicated value

Relative correction = absolute correction

true value

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5. Statistics
For a sample, size N, 𝑥𝑥1 , 𝑥𝑥2 , 𝑥𝑥3 , … , 𝑥𝑥𝑁𝑁 ,

𝑥𝑥1 +𝑥𝑥2 +𝑥𝑥3 +⋯+𝑥𝑥𝑁𝑁

sample mean 𝑥𝑥̅ =
𝑁𝑁

1 N
1 N
standard deviation S=
N
∑ (x − x)
i =1
i
2
=
N
∑x
i =1
2
i − ( x )2

5.1 Probability

For events A and B, with probabilities of occurrence P(A) and P(B),

P(A or B) = P(A) + P(B) – P(A and B)

If A and B are mutually exclusive events,

P(A and B) = 0

P(A or B) = P(A) + P(B)

If A and B are independent events,

P(A and B) = P(A) x P(B)

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6. Mechanical equations
6.1 Stress and strain equations
axial stress (σ) = axial force
cross sectional area

axial strain (ξ) = change in length

original length

shear stress (τ) = shear force

shear area

Young’s modulus (E) = stress

strain

Working or allowable stress = ultimate stress

Factor of Safety (FOS)

6.2 Mechanisms
output force (or torque)
Mechanical advantage (MA) =
input force (or torque)

velocity of output from a mechanism

Velocity ratio (VR) =
velocity of input to a mechanism

6.2.1 Levers
• Class one lever

• Class two lever

• Class three lever

𝐹𝐹0 𝑎𝑎 𝑉𝑉0 𝑏𝑏
MA = = 𝑉𝑉𝑉𝑉 = =
𝐹𝐹I 𝑏𝑏 𝑉𝑉I 𝑎𝑎

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6.2.2 Gear systems
MA = Number of teeth on output gear
Number of teeth on input gear

VR = Number of teeth on input gear

Number of teeth on output gear

6.2.3 Belt and pulley systems

MA = Diameter of output pulley
Diameter of input pulley

VR = Diameter of input pulley

Diameter of output pulley

6.3 Dynamics

Newton’s equation force = mass x acceleration (𝐹𝐹 = 𝑚𝑚𝑚𝑚)

Gravitational potential energy (Wp) = mass x gravitational acceleration x height (mgh)

1
Kinetic energy (Wk) = ½ mass x velocity2 ( 𝑚𝑚𝑣𝑣 2 )
2

Work done = force x distance (Fs)

Instantaneous power = force x velocity (Fv)

𝑊𝑊
Average power = work done / time ( )
𝑡𝑡

Friction Force ≤ coefficient of friction x normal contact force (𝐹𝐹 ≤ 𝜇𝜇𝜇𝜇)

Momentum of a body = mass x velocity (mv)

𝐹𝐹
Pressure = force / area ( )
𝐴𝐴

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6.4 Kinematics
Constant acceleration formulae

a – acceleration

s – distance 𝑣𝑣 2 = 𝑢𝑢2 + 2𝑎𝑎𝑎𝑎

t – time 1
𝑠𝑠 = 𝑢𝑢𝑢𝑢 + 𝑎𝑎𝑡𝑡 2
2
u – initial velocity
𝑣𝑣 = 𝑢𝑢 + 𝑎𝑎𝑎𝑎
v – final velocity
1
𝑠𝑠 = (𝑢𝑢 + 𝑣𝑣)𝑡𝑡
2

1
𝑠𝑠 = 𝑣𝑣𝑣𝑣 − 𝑎𝑎𝑡𝑡 2
2

6.5 Fluid mechanics

Pressure due to a column of liquid

= height of column × gravitational acceleration × density of liquid (hgρ)

Up-thrust force on a submerged body

= volume of submerged body × gravitational acceleration × density of liquid (Vgρ)

6.5.1 Energy equations

Non-flow energy equation

U1 + Q = U2 + W so Q = (U2 – U1) + W

where Q = energy entering the system

W = energy leaving the system
U1 = initial energy in the system
U2 = final energy in the system.

Steady flow energy equation

Q = (W2 – W1) + W

where Q = heat energy supplied to the system

W1 = energy entering the system
W2 = energy leaving the system
W = work done by the system.

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7. Thermal Physics
p – pressure
V – volume
C – constant
T – absolute temperature
n – number of moles of a gas
R – the gas constant

Boyle’s law 𝑝𝑝𝑝𝑝 = 𝐶𝐶 𝑝𝑝1 𝑉𝑉1 = 𝑝𝑝2 𝑉𝑉2

𝑉𝑉 𝑉𝑉1 𝑉𝑉2
Charles’ law = 𝐶𝐶 =
𝑇𝑇 𝑇𝑇1 𝑇𝑇2

𝑝𝑝 𝑝𝑝1 𝑝𝑝2
Pressure law = 𝐶𝐶 =
𝑇𝑇 𝑇𝑇1 𝑇𝑇2

𝑝𝑝1 𝑉𝑉1 𝑝𝑝2 𝑉𝑉2

Combined gas law =
𝑇𝑇1 𝑇𝑇2

Ideal gas law 𝑝𝑝𝑝𝑝 = 𝑛𝑛𝑛𝑛𝑛𝑛

Characteristic gas law 𝑝𝑝𝑝𝑝 = 𝑚𝑚𝑚𝑚𝑚𝑚 where m = mass of specific gas and
R = specific gas constant

work output
Efficiency 𝜂𝜂 =
work input

7.1 Heat formulae

Latent heat formula

Heat absorbed or emitted during a change of state, Q = mL

where Q = Energy, L = latent heat of transformation, m = mass

Sensible heat formula

Heat energy, Q = mc∆T

where Q = Energy, m = mass, c = specific heat capacity of substance,

∆T is change in temperature

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8. Electrical equations
Q = charge N = number of turns
V = voltage Ɵ = angle (in radians)
I = current f = Frequency (in cycles per second)
R = resistance ω = 2πf
ρ = resistivity XL, XC = inductive reactance, capacitive reactance
P = power Z = impedance
E = electric field strength Ø = phase angle
(capacitors) E = emf (motors)
C = capacitance Ia = armature current
L = inductance If = field current
t = time Il = load current
l = length Ra = armature resistance
τ = time constant Rf = field resistance
W = energy n = speed (motors)
A = cross sectional area T = torque
Φ = magnetic flux ɳ = efficiency

Charge and potential energy Q = It

V = W/Q
W = Pt
Drift velocity (current) I = nAve
Power P= VI
P = I 2R
P = V 2/R
Resistance and Ohms law Series resistance: R = R1 + R2 + R3 +…
1 1 1 1
Parallel resistance: = + + +…
𝑅𝑅 𝑅𝑅1 𝑅𝑅2 𝑅𝑅3
Ohms law: R = V/I V = IR I = V/R
Resistivity ρ = RA/l
Electric field and capacitance E = V/d
C = Q/V
W = ½QV
Inductance and self-inductance L =ΦN/ I
WL= ½LI 2
RC circuits τ = RC
v = v e-t/RC
0
AC waveforms v = V sinƟ
i = I sinƟ
v = V sinωt
i = I sinωt
AC circuits – resistance and reactance R = V/I
XL = V/I and XL = 2πfL
1
XC = V/I and XC =
2πfC
2 2
Series RL and RC circuits Z = √(R + XL ) and cosø = R/Z
Z = √(R2 + XC2) and cosø = R/Z

15
 Series RLC circuits When XL > XC
Z = √[R2 + (XL – XC)2] and cosø = R/Z
When XC>XL
Z = √[R2 + (XC – XL)2] and cosø = R/Z
When XL= XC
Z=R
DC motor V = E + IaRa
DC generator V = E − IaRa
DC Series wound self-excited generator V = E − IaRt
Where Rt = Ra + Rf
DC Shunt wound self-excited generator V = E − IaRa
Where Ia = If + Il
If = V/Rf
Il = P/V
DC Series wound motor V = E + IaRt
Where Rt = Ra + Rf
E ∝ Φn
DC Shunt wound motor - No-load V = E1 + IaRa
conditions: Where Ia = Il − If
If = V/Rf
DC Shunt wound motor - Full load V = E2 + IaRa
conditions: Where Ia = Il − If
E1/E2 = n1/n2
T1/T2 = (Φ1Ia1)/(Φ2Ia2)
Speed control of DC motors - Shunt motor V = E + IaRa
n = (V − IaRa)/(kΦ)
DC Machine efficiency ɳ = output/input
ɳ = 1 – (losses/input)

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