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INSPECTION REPORT

CONTRACT NO. : REPORT NO.OC-CSCAN/HC/AKB-


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0003/SKA-23

HALUAN CEKAP

REPORT DESCRIPTION:
C-SCAN INSPECTION
ON PIPE
SPOOL 1 (6” X 5.9M LENGTH) AND
SPOOL 2 (6” X 5.9M LENGTH)

DATE OF INSPECTION: 11 - 12/04/2023

NAME SIGNATURE DATE POSITION / INDICATOR

INSPECTED BY ARMAN 1/05/2023 NDT LVL 2

REVIEWED BY WAN MOHD HIDAYAT Project Manager


WAN ABDULLAH 16/05/23

APPROVED BY

TO : BTS 5

CC :

2nd Floor, Wisma Yong Lung, Lot 698, Pelita Commercial Centre, PO Box 1355, 98008 Miri, Sarawak, Malaysia.
Tel: 085-423825, Fax: 085- 422825

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TABLE OF CONTENT

ITEMS DESCRIPTION PAGE

1.0 EXECUTIVE SUMMARY 3

2.0 INTRODUCTION 3

3.0 SCOPE OF WORK 3

4.0 EQUIPMENT 3

5.0 INSPECTION FINDING 3

6.0 CONCLUSION 3

7.0 SKETCH/PHOTO/DRAWING 4

8.0 SPOOL 1 5-6


8.1 C-scan data 7
8.2 Consolidate image 8

9.0 SPOOL 2 9 - 10
9.1 C-scan data 11
9.2 Consolidate image 12

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1.0 EXECUTIVE SUMMARY:


• Corrosion Mapping (C-Scan) inspection was carried out 100% scan on pipe SPOOL 1 and SPOOL 2 .

•This inspection was carried out to determine the existing condition of the pipe and the extend of internal
corrosion. The result will be used as input for further assessment and analysis by client for the next action to be
taken.

2.0 INTRODUCTION:
•As requested by HALUAN CEKAP, the C-Scan inspection was performed from 11th to 12th April 2023 by using
OMNISCAN MX2 equipment.

3.0 SCOPE OF WORK:


The scope of work for C-Scan inspection is as follows:

 To carry out Visual inspection and C-Scan inspection.


 C-scan inspection to cover full circumference scan at selected area of shell.
 To size any indication detected by measuring the length, width and depth using the TOMOVIEW Analysis
software.
 Submission of a detailed inspection report.

4.0 EQUIPMENT
 C-SCAN EQUIPMENT
COMPANY: OLYMPUS
MODEL: OMNI-MX2
SERIAL NUMBER: OMNI2-103104
CALIBRATION DUE DATE: 08/10/2023
PROBE: HYDROFORM /7.5L64/24MM
SERIAL NUMBER: 1005417-02
ENCODER: MINI-WHEEL ENCODER

 DIGITAL CAMERA

5.0 INSPECTION FINDING


 C-scan result found no major thinning during inspection, the detail of inspection, photo, drawing @ sketch
attached for reference purpose.

6.0 CONCLUSION
•. Engineering analysis to be conducted by client for the final recommendation.

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7.0 SKETCH / PHOTO/DRAWING

Spool 1

Spool 2

GENERAL VIEW OF SPOOL 1 AND SPOOL 2

Type text here11


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8.0 SPOOL 1

16/05/111112023

16/05/text here
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PROJECT NAME : C-scan inspection on pipe CLIENT: HALUAN CEKAP

MANUFACTURE/ FABRICATOR: N/A INSPECTION ITEM(S): SPOOL 1 (6” X 5.9M)


SITE LOCATION: HALUAN CEKAP WORKSHOP WELD PREPARATIONS: NA
PROCEDURE: ICMS-PRO-025 WELDING PROCESS: NA
ISO/DRAWING: NA HEAT TREATMENT: NO
LINE NO: NA SURFACECONDITION: SMOOTH
TECHNIQUE: C-SCAN MATERIAL TYPE: CARBON STEEL
NOMINAL THICKNESS: 9.5MM SPECFICATION: NA
CARBON STEEL BLOCK (STEP
CAOUPLANT: WATER CALIBRATION BLOCK: WEDGE 5MM - 25MM)
TIME CORRECTION GAIN DATA CORRELATION CARBON STEEL STEP WEDGE
CALIBRATION: (TCG) SIMULATION BLOCK: (STEP WEDGE 5MM -
25MM).
IDENTIFICATION LOCATION
AREA OF RESTRICTED ACCESS: NONE OF SURFACE AND VOLUME: PLEASE REFER TO SKETCH

FLAW DETECTOR/ OMNISCAN/OLYMPUS/ PROBES/MANUFACTURER/ 64 ELEMENT/ OLYMPUS/


MANUFACTURER/SERIAL NO. OMNI2-103104 SERIAL NO./SIZE: 7.5L64 / 60mm/24mm
INSTRUMENT REFERENCE
COMPUTERIZED PROGRAM: TOMOVIEW 2.9/2.10 LEVEL GAIN: 13dB

TYPE OF SCAN : C-SCAN PROPAGATION: LONGITUDINAL WAVE

FIRST ELEMENT: 1 FREQUENCY: 7.5MHz

LAST ELEMENT: 64 WEDGE ANGLE: 0

ACTIVE ELEMENT: 4 PROBE INDEX OFFSET: 0

PITCH: 1mm FOCAL DEPTH: 50 mm

MIN. ANGLE: 0 NUMBER OF STEPS: 1

MAX. ANGLE: 0 LEG(S): 2


CALIBRATION:
First notch 100% FSH, and adjusted TCG (Time correction Gain) for all angles.

RESULTS:
INSPECTED/PREPARED BY:
LEVEL II REVIEWED BY:

16/05/2023

NAME : Arman DATE : 12/04/2023 NAME : WAN MOHD HIDAYAT WAN ABDULLAH DATE : Type text here1
here

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8.1 C-SCAN DATA

SPOOL 1

Scan Area (O’CLOCK Description Nominal Minimum Maximum thickness Remark


POSITION) Thickness (mm) thickness (mm) (Section Length X Width Inspected)
(mm)
shell Full scan 1 - scan 5 9.5 10.1 11.5 540mm x 300mm
circumference
shell Full scan 6 - scan 10 9.5 10.0 11.1 540mm x 300mm
circumference
shell Full scan 11 - scan 15 9.5 10.3 11.3 540mm x 300mm
circumference
shell Full scan 16 - scan 20 9.5 10.6 11.1 540mm x 300mm
circumference
shell Full scan 21- scan 25 9.5 10.3 11.6 540mm x 300mm
circumference
shell Full scan 26 - scan 30 9.5 10.5 11.4 540mm x 300mm
circumference
shell Full scan 31 - scan 35 9.5 10.5 11.3 540mm x 300mm
circumference
shell Full scan 36 - scan 40 9.5 10.5 11.4 540mm x 300mm
circumference
shell Full scan 41 - scan 45 9.5 10.5 11.4 540mm x 300mm
circumference
shell Full scan 46 - scan 50 9.5 10.5 11.5 540mm x 300mm
circumference
shell Full scan 51 - scan 55 9.5 10.6 11.4 540mm x 300mm
circumference
shell Full scan 56 - scan 60 9.5 10.5 11.3 540mm x 300mm
circumference
shell Full scan 61 - scan 65 9.5 10.4 11.3 540mm x 300mm
circumference
shell Full scan 66 - scan 70 9.5 10.4 11.5 540mm x 300mm
circumference
shell Full scan 71 - scan 75 9.5 10.3 11.5 540mm x 300mm
circumference
shell Full scan 76 - scan 80 9.5 10.5 11.4 540mm x 300mm
circumference
shell Full scan 81 - scan 85 9.5 10.3 11.4 540mm x 300mm
circumference
shell Full scan 86 - scan 90 9.5 10.5 11.4 540mm x 300mm
circumference
shell Full scan 91 - scan 95 9.5 10.2 11.1 540mm x 300mm
circumference
shell Full scan 96 - scan 100 9.5 10.1 11.2 540mm x 300mm
circumference

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7.2 CONSOLIDATE IMAGE

SPOOL 1

s1-s5 s6-s10 s11-s15 s15-s20 s21-s25 s26-s30 s31-s35 s36-s40 s46-s50 S51-s55 s66-s70 s76-s80 s81-s85 s86-s90 s91-s95
S41-s45 S56-s60 s61-s65 s71-s75 s96-s100

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9.0 SPOOL 2

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PROJECT NAME : C-scan inspection on pipe CLIENT: HALUAN CEKAP

MANUFACTURE/ FABRICATOR: N/A INSPECTION ITEM(S): SPOOL 2 (6” X 5.9M)


SITE LOCATION: HALUAN CEKAP WORKSHOP WELD PREPARATIONS: NA
PROCEDURE: ICMS-PRO-025 WELDING PROCESS: NA
ISO/DRAWING: NA HEAT TREATMENT: NO
LINE NO: NA SURFACECONDITION: SMOOTH
TECHNIQUE: C-SCAN MATERIAL TYPE: CARBON STEEL
NOMINAL THICKNESS: 9.5 MM SPECFICATION: NA
CARBON STEEL BLOCK (STEP
CAOUPLANT: WATER CALIBRATION BLOCK: WEDGE 5MM - 25MM)
TIME CORRECTION GAIN DATA CORRELATION CARBON STEEL STEP WEDGE
CALIBRATION: (TCG) SIMULATION BLOCK: (STEP WEDGE 5MM -
25MM).
IDENTIFICATION LOCATION
AREA OF RESTRICTED ACCESS: NONE OF SURFACE AND VOLUME: PLEASE REFER TO SKETCH

FLAW DETECTOR/ OMNISCAN/OLYMPUS/ PROBES/MANUFACTURER/ 64 ELEMENT/ OLYMPUS/


MANUFACTURER/SERIAL NO. OMNI2-103104 SERIAL NO./SIZE: 7.5L64 / 60mm/24mm
INSTRUMENT REFERENCE
COMPUTERIZED PROGRAM: TOMOVIEW 2.9/2.10 LEVEL GAIN: 13dB

TYPE OF SCAN : C-SCAN PROPAGATION: LONGITUDINAL WAVE

FIRST ELEMENT: 1 FREQUENCY: 7.5MHz

LAST ELEMENT: 64 WEDGE ANGLE: 0

ACTIVE ELEMENT: 4 PROBE INDEX OFFSET: 0

PITCH: 1mm FOCAL DEPTH: 50 mm

MIN. ANGLE: 0 NUMBER OF STEPS: 1

MAX. ANGLE: 0 LEG(S): 2


CALIBRATION:
First notch 100% FSH, and adjusted TCG (Time correction Gain) for all angles.

RESULTS:
INSPECTED/PREPARED BY:
LEVEL II REVIEWED BY:

Type text here


16/05/2023

NAME : Arman DATE : 12/04/2023 NAME : WAN MOHD HIDAYAT WAN ABDULLAH DATE :

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8.1 C-SCAN DATA


SPOOL 2
Maximum
Scan Area (O’CLOCK POSITION) Description Nominal Minimum Remark
thickness
Thickness thickness (Section Length X Width
(mm)
(mm) (mm) Inspected)
shell Full circumference scan 1 - scan 5 9.5 10.2 11.1 540mm x 300mm
shell Full circumference scan 6 - scan 10 9.5 10.5 11.2 540mm x 300mm
shell Full circumference scan 11 - scan 15 9.5 10.5 11.1 540mm x 300mm
shell Full circumference scan 16 - scan 20 9.5 10.4 11.1 540mm x 300mm
shell Full circumference scan 21 - scan 25 9.5 10.4 11.2 540mm x 300mm
shell Full circumference scan 26 - scan 30 9.5 10.5 11.3 540mm x 300mm
shell Full circumference scan 31 - scan 35 9.5 10.4 11.3 540mm x 300mm
shell Full circumference scan 36 - scan 40 9.5 10.4 11.3 540mm x 300mm
shell Full circumference scan 41 - scan 45 9.5 10.4 11.4 540mm x 300mm
shell Full circumference Scan46 - scan 50 9.5 10.5 11.3 540mm x 300mm
shell Full circumference scan 51 - scan 55 9.5 10.3 11.3 540mm x 300mm
shell Full circumference scan 56 - scan 60 9.5 10.6 11.3 540mm x 300mm
shell Full circumference scan 61 - scan 65 9.5 10.5 11.4 540mm x 300mm
shell Full circumference scan 66 - scan 70 9.5 10.4 11.3 540mm x 300mm
shell Full circumference scan 71 - scan 75 9.5 10.6 11.3 540mm x 300mm
shell Full circumference scan 76 - scan 80 9.5 10.6 11.4 540mm x 300mm
shell Full circumference scan 81 - scan 85 9.5 10.4 11.3 540mm x 300mm
shell Full circumference scan 86 - scan 90 9.5 10.4 11.4 540mm x 300mm
shell Full circumference scan 91 - scan 95 9.5 10.3 11.4 540mm x 300mm
shell Full circumference scan 96 - scan 100 9.5 10.6 11.4 540mm x 300mm

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8.2 CONSOLIDATE IMAGE

SPOOL 2

s1-s5 s6-s10 s11-s15 s21-s25 s26-s30 s31-s35 S36-s40 s41-s45 s45-s50 S51-s55 S56-s60 S61-s65 S66-s70 S71-s75 S76-s80 S81-s85 S86-s90 S91-s95 S96-s100
s15-s20

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