Doc No.

NPI/F/02
Dispatch Inspection Check list (STACK ASSEMBLY) Rev. No. 01
Rev. Date : 22.04.2023
Part Name STACK Assembly Part no. Stack no:

Critical Component Check Effect Mode of Verification Acceptance check Pass / Fail Remarks

Appearance Check Stack Assembly is free from dent / scratch Asthetic apperance Issue Visual No scratch / dent on Stack Assembly
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Any damages on Bus Bar
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Bus Bar (Check for deformation / bend) Interrupt in Power Supply Visual No damages or dent on Bus Bar s i
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Voltage Sensing connector Verify all Quick Connectors Performance on particular cells cannot be visualised Visual Check for Connections intactness
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CVM quick disconnect Check for deformation / bend No transmission of Voltages to Stack Visual No deformation / bend / dent s l
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Fastners (Tie rod) Check for presence of 24 Tie rods, Nuts,Washers in each bundle Safety Issue /Performance (Leak)/ Service issue Visual No missing of fastners s l
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Connectors Check for any damage in Connectors Malfunctioning of the Stack Visual No damages or dent on Connectors ss il
Cable Harness Check for intactness/Cable damage Malfunctioning of the Stack Visual Cable should be free from damage s l
s i
Hydrogen Manifold Check for Cathode Manifold free from bend / damage Hydrogen Leak Visual Manifold free from dent & damage ss il
End Hardwares Check for end hardwares bolt alignment Unable to fasten to chassis Visual End hardwares alignment is proper s l
s i
Bipolar / Monopolar Plates Check for Bipolar plate damages Performance issue/ Chances of hydrogen leakage Visual All Bipolar plates to be free from damages ss li
Chances of Cable melt on overheating if no heat shrink s l
Heat Shrink Wrap Check for Heat Shrink added on Cable Harness Visual All Cables to be covered with Heat Shrink
are provided s i
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Stack Damage Check for exterior Cell damages Affect the performance/ Malfunctioning of the stack Visual All Cells to be free from exterior damages
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Check for PVDF water leakages and free from
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PVDF plumbing (Wet stack) Check for PVDF plumbing intact and filled with 3bar water pressure The performance of cells will be degraded. Visual s i
dent scratch.
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PVDF plumbing with 3 bar water s i
Ensure PVDF plumbing filled with 3bar water pressure. The performance of cells will be degraded. Visual Check for water leakage after pressuraising.
pressure
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a. After packing, check whether the tilt watch is provided on the packing a. 1 tilt watch should be fixed on the packing box.
Tilt Watch box . Damage to the Stack Visual
b. After Road Test, check the tilt watch colour b. Tilt watch should not be "RED" colour. i
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Surface of the vehicle trailer Ensure Surface of the Trailer is Flat & even More Vibration to the Stack Visual Ensure Surface of the Trailer is Flat & even P
Vehical should be40 feet flat bed air Suspension
as i
Vehicle Type Check for Vehicle spec & Verify Suspension type Damage to the Stack Visual
vehicle ss
P il
a
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Transportation bracket & its Check for Transportation bracket & its fasteners added To prevent jolting effect during transit Visual Ensure Transportation brackets added
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fasteners added & its intactness
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a. Shock watch should be fixed on the packing

After packing, check whether the shock watch is provided on the packing
Shock Watch < 0.5 G box . Monitor Vibration level Visual box.
b. Shock watch should not be "RED" colour i
before transportation
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Checked by Reviewed by Reviewer Comments
Signature Signature
Name Quality Stack Name Manager Stack
 Reviewer Comments

Date Date
Revision history
sl no Rev date rev change
1 4/22/2023 PVDF plumbing details added for wet stack