Professional Documents
Culture Documents
Dhevendran.M
Sr.QA/QC
RCM PM
Engineer
1
HAL Offshore Limited JAYATHE PETROTECH OIL INDIA LIMITED
EPCC LSTK Contractor Owner PMC Owner
DOC. NO. -HAL/OIL/FGGS_BAGHJAN/PRO/ME-012 Rev-A
SL
DESCRIPTION Page No
.NO
1 INTRODUCTION 3
2 RESPONSIBILITIES 3
6 CUSTODY OF EQUIPMENT 6
7 LIFTING MATERIAL 7
9 INSTALLATION 9-10
INSPECTION,TESTING &
10 10
DOCUMENTATION
11 SAFETY 10
2
HAL Offshore Limited JAYATHE PETROTECH OIL INDIA LIMITED
EPCC LSTK Contractor Owner PMC Owner
DOC. NO. -HAL/OIL/FGGS_BAGHJAN/PRO/ME-012 Rev-A
1.0 INTRODUCTION
PROJECT INFORMATION
2.0 RESPONSIBILITY
4.1.1 Where equipment is roped for lifting, pads shall be applied on the corners,
finished surfaces, etc. of the equipment for preventing damage resulting
from wire ropes.
4.1.4 When lifting up or down the equipment by the use of a sling, due care shall
be taken to its location and centre of gravity in order to avoid unbalancing of
the equipment. Sling points of the equipment, if specified by manufacturer,
shall be complied with. It shall be determined after careful examination and
shall be distinctly marked in order to avoid injuries to the workmen.
Erection scheme to be submitted to PMC for all Equipment (above 10 Mt)
erection for approval.
5.1 Unloading
5.1.1 For the heavy weight equipment, an unloading method procedure shall be
determined on investigating items, and an unloading plan shall be made out
prior to the work.
5.1.2 The ground at the unloading point, if it is not firm, shall be thoroughly
reinforced in order to prevent the equipment from overturning etc.
5.1.3 Prior to unloading, the orientation and position of the equipment after
unloading shall be confirmed in relation to the direction of installation.
5.2 Transportation
5.2.1 For the transportation of the heavy weight equipment after unloading, a
transportation method procedure shall be determined on investigating the
following terms, and transportation plan shall be made out prior to work
commencement.
i) Size, weight and shape of the equipment
ii) Maximum allowable loads for roads, bridges, etc. existing in
transportation route.
iii) Width, unevenness and crook of the transportation route.
iv) Buildings, aerial wrings, overhead girders electric poles, underground
facilities and buried objects etc. existing in the transportation routes.
v) Whether or not temporary road is necessary.
6. CUSTODY OF EQUIPMENT
6.1 Unpacking
6.1.1 Upon arrival of the equipment in the field, the number and external
appearance of packing shall be checked against the packing list.
6.1.2 After unpacking the specification of the equipment such dimensions and
weight, quantity shall be checked against the packing list, purchase order
and / or invoice. Whether or not there is anything defective in appearance
such as rest, flaw or distortion shall be checked.
6.1.3 Government certification stamp, if required, shall be confirmed.
6.1.4 Centre markings, orientation markings of centre of gravity and sling point
markings if used, shall be checked according to the drawings
6.2 Safekeeping
6.2.1 The safekeeping shall refer to the storage instructions given on the shipping
documents of each individual item. These instructions shall overrule the
general guidelines in this paragraph.
6.2.2 The place and method of safekeeping until the installation shall be
determined by taking the following items, into consideration.
i) Types of the equipment, parts accessories and spare parts, if any.
ii) Property of material used and finished surface.
iii) Period of storing (temporary placing) and weather conditions.
iv) Environmental conditions, such as whether or not dust, sand or soil,
corrosive gas etc. exits.
6
HAL Offshore Limited JAYATHE PETROTECH OIL INDIA LIMITED
EPCC LSTK Contractor Owner PMC Owner
DOC. NO. -HAL/OIL/FGGS_BAGHJAN/PRO/ME-012 Rev-A
7. LIFTING MEHTOD
7.1 General
7.1.1 The following items shall be considered for the determination of a lifting
method and the erection of lifting equipment’s.
i) Size weight and shape of the equipment to be installed and the slinging
points.
ii) Space in installing location
iii) Space & ground condition of erection point of the lifting equipment.
iv) Building, structures, equipment, etc. existing nearby and whether or not
those can be used without damaging or overstressing the same.
v) Buried objects such as underground piping and cables, and open
trenches, existing in the place where the equipment is erected.
vi) Operating condition of existing plants facilities and equipment.
vii) Condition of roads as to whether or not they can be used.
viii) Existing lifting equipment and whether or not it can be utilized.
ix) Space of dismantling or taking out of the lifting equipment.
x) Performance & maintenance condition of the lifting equipment.
7.1.2 For the heavy weight equipment, the installation manual including
specification of the lifting equipment, routing & method for taking in of the
equipment from temporary place, the direction and sequence of installation,
etc. shall be made out before starting the works.
7.1.3 The rigging/Lifting plan/erection scheme for approval of heavy
equipment’s shall be submitted to OIL PMC before starting the works for
approval.
All necessary tools such as Theodolite, Dumpy level, Master level etc. will be
made available at site. Proper calibration records for these will be maintained.
8.2 Foundation
ii) Dimension
iii) Position (centre marking) and height (level marking)
iv) Disorders in the foundation concrete, such as honeycombing.
v) No of bolts, bolt circle diameter, size of anchor bolts, and damage or rust
of threaded parts.
8.2.2 Treatment for the surface of the foundation, such as chipping and fitting,
shall be carried out as follows :
8.4 Equipment
8.4.1 Prior to the installation, the following checks of the equipment shall be
made
8.4.2 Oil and other foreign matters stuck on the surfaces of legs, bed, frame etc.
which will be in contact to grouting shall be entirely removed.
8
HAL Offshore Limited JAYATHE PETROTECH OIL INDIA LIMITED
EPCC LSTK Contractor Owner PMC Owner
DOC. NO. -HAL/OIL/FGGS_BAGHJAN/PRO/ME-012 Rev-A
9. INSTALLATION
9.1 Setting
i) Liners shall be set so that the top levels of these liners come slightly
lower than the specified installation height thus allowing later
adjustment.
ii) Equipment shall be lowered slowly with chain block, jacks, etc. keeping
it horizontal.
iii) In case of anchor box type, the anchor bolts shall be set to the legs of the
equipment after stabilization of the lowered equipment has been
obtained.
iv) All anchor bolts shall be tightened completely and uniformly.
Where the liners are used in multilayers, they shall be intermittently welded
to each other after completion of centering (or alignment) of the equipment.
9.1.5 In Case of anchor box type, fixing of the anchor bolts shall be carried out
as follows :
i) Anchor bolts shall be set so that a few screw threads come out from the
nut.
ii) When mortar is being poured into the anchor boxes, all foreign matters
shall be removed, the mortar shall be poured with spading and
tamped by rod. Threaded parts shall be properly covered to prevent from
sticking to them.
iii) All anchor bolts shall be tightened completely and uniformly after
sufficient solidification of the mortar has been obtained.
9
HAL Offshore Limited JAYATHE PETROTECH OIL INDIA LIMITED
EPCC LSTK Contractor Owner PMC Owner
DOC. NO. -HAL/OIL/FGGS_BAGHJAN/PRO/ME-012 Rev-A
9.1.6 Tolerances for equipment after erection shall be as per approved drawing /
equipment Data sheet/ OEM recommendations
Inspection, testing, Alignment and other records shall be carried out and
records shall be maintained as per following formats
HAL/OIL/FGGS_BAGHJAN/ME/FORMAT-28
HAL/OIL/FGGS_BAGHJAN/ME/FORMAT-29
HAL/OIL/FGGS_BAGHJAN/ME/FORMAT-30
11. SAFETY
10
Jayathe Petrotech Engineers & Consultants Pvt
HAL Offshore Limited Oil India Limited
Ltd
LSTK Contractor OIL Project Management Consultant Owner
Construction of Field Gas Gathering Station (FGGS) Package-3 BOP-Mechanical, Piping & Field
PROJECT:
Instrumentation
12 Check for Client Asset numbers & Equipment Tag numbers verified
NAME: NAME:
SIGN: SIGN:
DATE: DATE:
FORMAT NO.-HAL/OIL/FGGS_BAGHJAN/ME/FORMAT-30
HAL Offshore Limited Jayathe Petrotech Engineers & Consultants Pvt Ltd Oil India Limited
LSTK Contractor OIL Project Management Consultant Owner
DRAWING NO Rev
NAME
DESIGNATION
SIGNATURE
DATE
HAL/OIL/FGGS_BAGHJAN/ME/FORMAT-29
HAL Offshore Limited Jayathe Petrotech Engineers & Consultants Pvt Ltd Oil India Limited
PROJECT: Construction of Field Gas Gathering Station (FGGS) Package-3 BOP-Mechanical, Piping & Field Instrumentation
10
11
12
13
NAME
SIGNATURE
DATE
HAL/OIL/FGGS_BAGHJAN/ME/FORMAT-28
EPC Contractor: HAL OFFSHORE LTD EPMC:JPEC CLIENT: OIL INDIA LIMITED
RISK ASSESSMENT FOR EQUIPMENT ERECTION
Document Number : HAL/FGGS_BAGHJAN/HSE/RA-03;Rev-A Annexure-A
Risk Rating Risk Rating
SL NO. Hazard Persons at Risk Control Measure to be Taken
S P R S P R
1 HEALTH
First Aid Kit at work area & tie -up with local hospital with contact
1.2 Non -availabillity of medical services All 4 2 M 4 4 L
number.
1.4 Sand Storm All 3 2 M Full coverall with safety glasses and shelter room. 4 4 L
1.5 Heat Stress All 3 2 M Drink plenty of water or fluids & take proper rest. 4 4 L
1.6 Water borne diseases All 3 2 M Testing of drinking water as per WHO standard 5 4 L
1.7 High noise All 4 2 M Use ear plug/muff, Monitor noise level. 4 4 L
Use of proper PPE e.g Full coverall, safety shoe, rubber hand
1.8 Chemical Exposure Painter 3 3 M 4 4 L
gloves, nose mask.
3.4 Adverse weather crane may toppled All 1 4 H Weather condition to be monitored. 5 4 L
7 ELECTRICAL NETWORKING
Qualified electrician.
Proper hand tools & PPEs.
7.1 Electrocution Electrician 2 3 M 4 4 L
Proper earthing to the system.
Lock out & Tag out system.
8 MANUAL HANDLING
When lifting heavy objects- bend knees, grasp load firmly,
keep head straight, lift by straightening knee do not bend
back.
8.1 Back strain or other injury Material handler 3 2 M Use wheel burrow here possible. If long object(pipe etc.) are 4 4 L
to be moved ensure adequate nos. of persons assist. Use of
rope for lifting of materials along with pulley arrangement.
10 HAZARDOUS MATERIALS
Store all chemicals & oil in a designated area with secondary
containment.
10.1 Environment pollution All 3 3 M Avoid spillage during application of paint. 4 4 L
Use oil tray for maintenance of vessel & equipment Display
MSDS
Segregate all hazardous & non hazardous waste as per
10.2
Waste segregation & Disposal All 4 2 M specification and disposal it as per local regulations. 4 4 L