ested) AYA (2008.3) AMS Sade] FAA) FSU els yl) 4s ERE DAA MHS OSS EADY aniseed aeiviedrs *WdSS Bede Application of the Riser Heating Equipment to Control Shrinkage defects for Casting of the Propeller Hyeon-Jun Mun‘, Chung-Sup Kim, Tae-Dong Park, Dong-lo Lee, and Seog-Hwan Yun* Industrial Research Institut, Hyundai Heavy Industies. CO., LTD., Ulsan, 682-792 Korea * Propeller Production Dept, Hyundai Heavy Industries. CO., LTD., Ulsan, 682-792 Korea Abstract An integrated riser heating equipment has been developed to control shrinkage defects originated from casting of a marine pro- pelle The integrated riser heating equipment is composed of upidown moving pars, heating power source parts ad an integrated controller. Heat capacity putting ino the riser was ealulated quantitatively onthe base of «heat transfer analysis, which consisted of the establishment of heating model and the theoretical analysis for heat transfer. The riser heating equipment was evaluated through are heating and electo-slag heating method. With the results, the are type heating method was selected by considering high thermal efficiency, inexpensive cos, and convenient workshp. This equipment improves the quality of a propeller casting andthe poor working environment Key words : Propeller casting, Riser heating equipment, Shrinkage defect, Arc heating, Electro -slag heating, Riser heat flax modeling. 1A Oe BH Fal ola] HAUlS] GPL Are} 77ho] = Saye] Ue dal see Sah aa Wasp ath. 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Eade] Pte) FE FAV} S| gle Ae AMES) BA “E-mail: joymoon@hhiicoke @ (Received January 19, 2008 ; Accepted March 20, 2008) eo} ugols) Wisk= +4-zo} le ago, wae Awol Hal 2A grinding eS AATF, Ve Sad (repair weldingPIUS AHF SE BE age} Falsts ale A¥elch, Ht IS] VES Faled Belz] sete} SEQSe Ves} Weak: Se Ue] B71 Ve) ap YRAS Aelse Baz] awe. ols} he BAIS Sass Feo WE ee] Sete} BARROS Fes] Hal AHS olset F Bele] a R20 AFSC} Bao a WS BTS Yo oft 7(Are Heating) BW} GASES Se 71AESHT: Electro Slag Heating) 2] $2] 12%, oft MAS gaol wy. ay} Fela Behl SS Hol Ag las wal @ 2 Bie Wola, GES Sa Nee SA} yy As lsio Me SHE Vol}. RAPE US Bede $20) Mo) ge als RS4O2 F¥sy] Sed PEs] Wate MHF] ay RUS Fuse MEA Ss) PHS AIAG), 1s HWS NGZ0] Qos Beate Fa as VaWeAS ASDA ssh. EAL BI BANS oleh ITS + Bo24 HY AE Reade] Map) 7K) ae 7a & Weeto} sale. Heel Oe 1B AS ESADM Hedde] $24) Sag Ale lab lalaal Ae BE aad NE oles aL aa ae4o2 Aye ayel Joh gy Beale] F201 Bg aisle, = ase ABS] wavist et dade) Ha Bate Belsisic. 2. Bewe 2 ate oH 24 MSBU a! eee] et AMIE Readejs) ALE VRIACS CUS FAMZ YG a, ohee] Tre] sch. HSS 7.6 gem’, FHL oF a% Asolo}, AME Fe AGRE Aah. Fx ah BRS AME Ao 1G 49 AS, Beate BAe BA 2 OE BA, FU S718 AIH ae az, Fz S18 BE FAs) ol ME GS) Seal, o7 FF sale) G22 Adad, aA FA FAM Beate] Bao} GS ASM FS TH oa} seed eel esata} Bae] OE SAS, Sadie We ksh AE as) al. Seate| IG Qo ciel BARS GE FY, ast 9} 2a] aS Fe 19) You. gee Bae ae darios deh ABS] avleh ae 7t oH ee, aIeo| as ae Ga Geel aalehz ale. Heels ata} 71 Sieh Roh Fests G2] SVL EI 1308 o) | Hae) SBS soba] WE BEoleh, wat aes) 27] = Ad IE 2}24e} 200mm, lS 650 mm, $7] 74% 1000mm 5°) th gee me Fig. 1. Schematic diagram of riser and base frame Fig. 2. Mode! of riser for ealculating heating output flux a mn a % 33) 2.2 Bewel etetol wee st Te Level] Bae Fe) dae deey] gala] ay MIS Hes Fe Ves) eds Adelsich. o| Be AG ool] Baohoyet she AA Hels golch. Ge ol See Ezatels] avy} 7h S BYE 7leoz sialon, 49) GEMS He) FP) AS Pea. 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Wed] Ae Boe Yet, Weds TE wl, ae ze ae *Hslstou, dal Bede else Aol UE F OBA So] dae SEs} Valet S4 vlojey7t wel a) 2He 7FRol Sfalal Ade ae Talsio} halal (aye 7h Fe] ASALS epolrjo] Fe QHVPS esate. eM) W47t DEA MolAls] S Fe) SATIS a1 Gps Beh. % Pop 0% Ge So WF Asle] ea SYS Fd W7izes ea oe aude Fe dies ta 1 S4e 88 giz eea~76- Joumal of the Korean Foundeymen's Society Vol. 28, No. 2, 2008 23 BREA SBA O89) Geel: Veoh Weel dade de Feet fo} QHaS] @=7} IEE cow 4a] ech ueaelel a7) et WS} A7\7b 1 ste} fol] whe} eS BE YEA AEST, FUGTE clo) Bol Sel Fo}>F ade] Ser Wel ads e+ seh FY Ade Ug 1E HAS Fale] Papa az ao] Wo] 4, He, Helas, ade asic. det apie] gol Take SF FIAVEHS 4 pl Ge ‘ath. 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AA] SOR B48) SORA F ae] ET} BAT NSS ACT} MAS Isle} YOM), 2 Se Gt BE Be FH Mo} FAhsfo} ale. age} 7A AN 817] 984 ENE at Be p22 gad + 3, NY ACEEI of Fs} SUAS BES FSO} gle. oa) eon) Fig. 3. Relationship between management time to riser and pouring weight Fig. 4. Overview of riser heating equipment 4 VE Math olgel Wee selel Was 1805 ade Woe. Yo} slon}, og) Woe ake Fx Eso} leh. EE MWA Walshe We AGS sislel Hea weateto] Alatslo} lz, asst EA dol oh eet IWS AIREY] 91 ol ah Betsle FAS to} seh SU movie BURA Sao ols) BE 9] alo] Fa oe rs] Searls) whe) ISAS ao} an. Se Mae B19 MAAS Sa dd Wud Hiiex welsh, waeayie Bele| 444 ABA] A APL} Sala}, Tee WARANS Fe 2A ANG MVE F UES ABLE Slo} let. ABE 100% B32 AAO, Bley UPA sla Aaa. Wo det PEE oka WA Sal ah ol Folzvl, WaAINS) Leh oh clagels] esis ABLE ASele| Bo] Wag Aolshe Wed WAZ seh 4.48A8 2 Bat 44 Thee BAe he 7S Ba PNIS Bee Sel BtAbe Beate] Fe] GHUe Als baa A Aad VIE. 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SH At 2 $o} shs}s}o} Aga AS} slo} G2 go] AWS}, Hs] Ho] ake sae of ANAS CUTS SEHoIo) oho sha) Be udss ea 7 wl Fig, 5, Simulation test to select proper heating method (35) ee eae $89) WO] GENS AN Se BORE ASR 97, O12 wae weds) sop} ols 7 Halo} clade] BYLS Ses] ales Risley, Se] oh Age da, daa 29 Nolet o}27} BUA WH Elo} VEY RA) oleh. eh} weal 9} AR Stel Sieh NAA[2e] 9a Aaja UATE oh Qolelt Aaksio} ols 7iglo] el aeiake Wo] tp BRIM, ols Gojels al7ish Fojok o}=7t eHaslo} gol ge Wsoe seit ee est. Fig. 6 QIFV} AAI! ole) 7h] rabies) Ae of he Geo] WE ARs YET sid. a7 Wel 2 ele] abet] FaR aed 27+ re AE IA Gabo We Be FAA Sahel wok Zo] Ueloe F4sI}, Fes) AIS Bee] SE BAe) Molds SF eh. LA Alo FEM Auch ha AAC Be See Aaslz Ved, oe Stel SF FAA Alo} wie} BS] 37] SE 3 o} $3] AIOE FYae. os ala slat AS Seal eo] False BF, Hao] WOE pest done & Ba oeeHe 7idel Be EF Aap Ueht So] 27 FRAN woe Ae YF Ve. quigjog Qeial viel Slain] Wee Sei eee) ofa 7st FA BRO) sects ela] alah. clot ia VIER Sas as ASsH1 Hal lel 7) AS Belelol YF AAS aHahghor ast ag AHSYS) Ags} ACH #, BAAS) set 4u, ARS SHUE S AH Ge + sled dt Agee Wargo) De alee Gone o} gq ne ROE ASA os 7A oh] 499) 255 VILE Moe BE HAA A290 Roe vest 42 ad SSA VFA] Ht AS Aas wos yse} Se Sal os AS ABaio] sod Be Felsisheh. WS oprah yetel Fateh GUE RAR ole 27, GHB Ie AEIe IF rsa. Ga Ashe Bewele FUSS 2p} 13084 ole 3 S100), 3 Hasso} he Saleh. Fost aah = zatelol oad OE 7a 9 oF 220 A0H »4 20092) 189 32, WLIW BF 2008 so)4 29047) WSs] BRS Fela WG relates Usthe Ale RASTA. AS AGNGS FSS BIE AEA ae} Aaaigloni, ae TR $F Ueda Gams se Fo) as S9] 279] 18.6 KW olgich, ole} qe} Bada) 2+ 22 MAxV WHS THE oh, Teel APSE~18- Temperatute ( C) 28% 2% (2008.3) Time (sec) Fig. 6. Temperature variation ofthe melt with elapsing time for each heating method (a) Riser cutting face (b) produced propellers Fig. 7. Shape ofthe riser cutting face and propellers after riser heating by equipment 4] Puch aaldalodal Feleke Bee] wey ke BS] deo, Wad 22 Gerdes Fees. Fig. Pile eviavaale| aleoh 2I0t ats) 27} gel Ho} Fa Tews] ABEOHS welts soo, We a @ Paw! F484 Ael We ot Yee Fa asa 8 BolFz ao. 5a Rewejo] $24) FY He Ue adads et 7| Asie ho BS ASAOe SH F Me Vas aad NiSIEA 6 ABE FesIOM, 3 AAS ot 22 JES Usleh 1 Ag Seale] 424) Ges) 2ezels set Pe] ©] od 2BR 2 ASKS UAE AMON, Ae S24A, AVA BH Melos FANG. 2, dys] Aol we Bue Fesislom, Ye Aza US Seaof al oS aS + Velo} Felsojof Sh gee ge4ee dead. Lad We Sade Woe dee eat a 7 G8) 233} 0} DH AWe ABB sate 4. 789] FRBa St deol wala alet azo) SEee Ue Go) olelg We hye} sidan Aes aol Seen Na deals) Seow 71€ seh wl 4 32) BaD} sole FS AG, Hd Bell oe VE AS SUrjof Ie MYA I ays aioe aa ahateh se dma, Lele a AMAL 2a asaigeni, 2 aazA, Be} Bi [1] ¥. H. Lee, C. 0. Choi: KFS, “The Heating Method of the Riser Using Electto Slag Process for Steel Castings", Vo. 9, (1989)7-11, [2] CW. Ryu, TG Lim : RIST, “Development of Quality Cont Technologies for Electo-Slag Remelting Process”, Vol. 15, (2001) 442-449, [3]. K. Jung, S. W. Jun, HW. Nam, K. S, Han: KSME, “Numerical Modeling of Heat Transfer for Squeeze Casting MMCS”, Vol 26, 2002) 2104-2113.