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ANPQP - 8D CONCERN & COUNTERMEASURE REPORT SUMMARY

Supplier Name: Supplier Code:

Safety Nissan Impt A Impt B
Global Automotive Component (P) ltd.
Supplier Plant Name: Regulation Renault 1 2
Completed by : Global Automotive Component (P) ltd. E-mail: anuj@glob
Job title : Nut fall at customer end. Tel. No: 92059992
Part Name: Outlet Flange Authorized by :
Part No. & Issue Level: 11.27.513.60.0.91 Job title :
Design Note No. / DEVO: B-00/12.03.2015 Date:

1. Concern Details : Welding Missing Inlet Flange to Lower Shell (OP30)

Description (include photograph or sketch):
M6x1.0 Weld nut fall at customer end. It is verified by customer mail.

2. Similar Part Consideration

Can the concern appear on other parts?
Consider: Yes No
- Other models No
- Generic parts Yes Halter Bracket- 11.27.513.60.0.94
- Other colours No
- Opposite hand No
- Front / Rear No
- Other (please state): No

3. Initial Analysis
Where should the non-conforming parts have been detected? Yes No
- During process / manufacture? Yes During Process, Torque check only sampling basis
- After manufacture (e.g. Final Inspection) Yes No torque check at final inspection.
- Prior to dispatch No
- Other (please state):

4. Temporary Countermeasures - Immediate Action

What actions have been taken to prevent the delivery of reject parts to Renault / Nissan Plants?
Consider: Actions Taken
- RFD stocks
- Stores stock
- Warehouse stock
- Service parts: N/A Not Applicable
- Other (please state): At customer end.
Temporary Countermeasure Details:
Delivery Da
1. To segregate all available stock at GA and Scrapped all nok parts.
2. Information flow to all concern persons. Delivery Re
countermea
Copyright (C) Renault/NISSAN All Rights Reserved
1. To segregate all available stock at GA and Scrapped all nok parts.
2. Information flow to all concern persons. Delivery Re
countermea
How are OK

5. Final Analysis

5 WHY Analysis to identify root cause *Consider: Man, Material, Machine, Method, Who, Where When Why, How, Process

Why was the non conformity made?

Why was the non conformity not
1 Occurance 2
detected?
Why?

Why?

Why?
Why?

Why?

Why?
Why?

Why?

Why?
Why?

Why?

Why?
Why?

Why?

Why?

Root Cause: Contigency for Rework Failure

Responsibility Responsibility Responsibility

Mandatory field
Department Department Department

5M Factors 5M Factors 5M Factors

Method Machine Material

6. Permanent Countermeasures
What actions have been taken to prevent the manufacture of reject parts in the future? *Consider: Error proofing, Testing
Actions

Copyright (C) Renault/NISSAN All Rights Reserved

7. Countermeasure Confirmation
Have the countermeasures implemented been confirmed as effective?
Countermeasure Action

8. Follow-up Actions (Lessons Learned / Recurrence Prevention Activities)

Review the following documentation and update as a result of this concern. *Please attach relevant data, e.g. Dimensiona
Consider: Updated? (Y/N) Details
- DFMEA
Layout change
- PFMEA
- Process Flow Chart
- Control Plan / Chart
- In house Work / Inspection Instructions
- Sub-supplier Follow-up
Have the countermeasures taken been horizontally deployed to similar parts, processes and other plants?
Countermeasure Action Deployment? (Y/N)

Copyright (C) Renault/NISSAN All Rights Reserved

 ANPQP v 3.1
OBD Doc. Ref. No./Ver.:
Impt B Impt C
Doc Rev. Date:
Doc. Origin Date:
anuj@globalautomotive.in
9205999230 Date : 21.08.2020
Authorized by : Anuj Saxena
Job title : Quality Head
Date: 22.08.2020

Report No.
Rank
21.08.2020
Incident Date & Time
10.20 AM
Model
Quantity Affected 01 nos
Affected Lot No's.

Recurrence Y N

Comment / Result

27.513.60.0.94

Reason for non-detection

check only sampling basis.
inspection.

Actions Taken Qty. OK Qty. NG % Effective

200 nos
00
00

1500
To inform customer before
Delivery Date for 1st OK parts after temporary countermeasure
dispatch.
Delivery Reference for 1st OK parts after temporary Special tags to be pasted on
countermeasure box.
Copyright (C) Renault/NISSAN All Rights Reserved
 Delivery Reference for 1st OK parts after temporary Special tags to be pasted on
countermeasure box.
Visual inspection code will
How are OK parts identified?
be available on parts.

When Why, How, Process settings, Rework, Maintenance etc. Attach extra detail sheets where necessary

Why was the non conformity not Why was the non conformity not
3 4
detected? detected?
Why?

Why?
Why?

Why?
Why?

Why?
Why?

Why?
Why?

Why?

Responsibility Responsibility Responsibility

Department Department Department

Factors 5M Factors 5M Factors

Method Method

r: Error proofing, Testing, Process Control etc.

Responsibility Department Timing

Copyright (C) Renault/NISSAN All Rights Reserved

 Confirmation method

ant data, e.g. Dimensional Report, Capability study, Attribute data, Fault tree analysis etc.
Details Responsibility Department Timing

ants?
Details

Copyright (C) Renault/NISSAN All Rights Reserved