Rev. no./Date.

PIPL Corrective and Preventive Action Report ( 8D REPORT) Document

No:F/QC/05 00/00

PYROCAST INDIA PVT. LTD

1.Concern title Dimensional NG in Foot Peg Rider Open Date: 24.5.23

Customer Name: Premier Plasmotec pvt.ltd
Machine Name: VMC Lot Qty,- 1620 sets

Part Name Foot peg rider Rejected Qty. 4 nos.

Part No.: VX111020/30 2) Problem Description (Definition):

Team Members Title Telephone Number 1. Dim.19.2+0.2 observed 19.6

Vinod Sharma Quality 8053203378 2. Dia 8.2+0.2 observed 8.1
Ombir Production 3. Dim.5.3 ±0.2 observed 4.89~5.34
Parveen Quality 8708271751
Randhir Programmer/Setter 9643369402
Champion : Vinod Sharma 8053203378
3) Containment WIP stock check immediately &
segregated if rejected if any. Man
Action(s)
choosed Machine
semi
skilled
4) What are the Root operator
Cause(s)? Part not VMC
clamped programm
WHY-1 VMC programme error properly before
m/cing e error

WHY-2 Part not clamped properly before machining Causing Dimensional

error

WHY-3 choose semiskilled person for machining

WHY-4 Wrong tool selection

Material
Method
WHY-5 Setting pcs mixed with ok qty Wrong tool selection

5) Choose and Verify Permanent Corrective Action(s): 5) Implementation Date: 5) Verification: 5) Verification Date:
1.Not allowed semiskilled person for VMC operation immediately Done 27.5.23
2.check setting pcs immediately after m/c set up and sent to red tag
area to avoid mixation,there should be no delay for this work. immediately Done 27.5.23

3.check each part properly by inspector if ever power B/D immediately Done 27.5.232

4.Provide training to operators and inspectors 27.5.23 done 27.5.23

Verification By:
Implementation responsibility 6) Implementation Date:
6) Implemented Permanent Corrective Action(s)
1.Not allowed semiskilled person for VMC operation Head VMC Deptt. Plant head immediately
2.check setting pcs immediately after m/c set up and sent to red tag
area to avoid mixation,there should be no delay for this work. QC Deptt immediately
Plant head
3.Check each part properly by inspector if ever power B/D QC Deptt Plant head immediately
4.Provided training to operators and inspectors QA Deptt. Plant head 27.5.23

Implementation responsibility
7) Action(s) to Prevent Recurrence : 7) Implementation Date:

4.Make gauges immediately to check all dimensions of foot rest Rider

QA 27.5.23
for line inspection and final inspection stage. Plant Head

8) Congratulate the Team!!

Close Date: Reported By: VINOD SHARMA

27.5.232 (AUTHORIZED SIGNATORY)
 Format No.- F/HRD/05
PYROCAST INDIA
PVT LTD TRAINING SHEET Rev. No.- 00
Eff. Dt.- 20.10.2017

TRAINING SUBJECT :- Dimensional NG Date:27.5.2023

FACULTY/ TRAINER:- Vinod Sharma
VENUE:- Conference room
Cusomer complaint received for Part name: Foot Rest Rider, Customer
Training Agenda
Name: Premier plastomotec Pvt.Ltd.
OBJECTIVE OF THE TRAINING IS :- Zero Rejection at the customer end
S.NO TRAINING /INSTRUCTION DETAILS REMARKS
Not allowed semiskilled person for VMC operation
1

check each part properly by inspector if ever power B/D

2

Every operator needs that if any part is found defective, do not give it the next
3 operation and put it in the rework or rejected bin.or give to supervisor.

4 Every person strictly use red bin/yellow bin and blue bin as per requirement

5 Rejected parts immediately move to red Tag Area for further action,Do not delay at any
cost, because by this mistake of ours the part can go further to the customer.So be careful

6
Each packer needs aware while packing, no one rejected piece be pack
.check setting pcs immediately after m/c set up and sent to red tag
7 area to avoid mixation,there should be no delay for this work.

8 Use Gauges at all operation on VMC machine.

Trainees Name and Designation

EVALUATIO
NAME DEPARTMENT Designation
N RESULT
1 Naveen Quality Engineer OK
2 Parveen Quality Engineer OK
3 Sonu Quality Engineer OK
4 Ankit Final inspection Viewer OK
5 Divya Final inspection Viewer OK
6 Kiran Final inspection Viewer OK
7 Ombir Production M/C shop Prod.Engineer OK
8 Arun Production VMC Operator OK
9 Sanjay Production VMC Operator OK
10 Sunny Production VMC Operator OK
11 Sohan Production VMC Operator OK
12 sarvan Packing VMC Operator OK
13 Veeru Packing VMC Operator OK
14 Jagdish Packing VMC Operator OK

Prepared By: Approved By: