Professional Documents
Culture Documents
Structure
Introduction
Objectives
Power Shovels
2.2.1 Optimum Depth of Cut for Power Shovels
2.2.2 Angleof Swing of Power Shovels
2.2.3 Output of Power Shovels
2.2.4 Seleaing Type and Size of Power Shovels
Hoes
Draglines
2.4.1 Operatioas of a Dragline
2.4.2 Optimum Depth of Cut for Draglines
2.4.3 Angle of Swing of Draglines
2.4.4 Output of Draglines
Clamshells
Motor Graders
Trenchers
2.7.1 Wheel-type Trenching Machines
2.7.2 Ladder-type Trenching Machines
2.7.3 Selection of SuitableEquipment fm Trenches
2.7.4 Production Rates of Trenching Machines
. 2.9 Dredges
2.10 Bulldozers
2.1 1 Tree Dozers '
2.12 Rippers
2.13 Scrapers
2.13.1 Cycle Time for a Scraper
2.13.2 Number of Scrapers Served by a Pushdozer
2.13.3 Output of Scrapers
2.13.4 Increasing the Production Rates of s'crapers
2.14 Crawler vs Wheeled Equipment
2.14.1 Crawler or Track Based Equipment
2.14.2 Wheel Based Equipment
2.14.3 Relative Merits
2.15 Summary
2.16 Answers to SAQs
2.17 Further Reading
2.1 INTRODUCTION
The type of foundation to be used for any particular structure will have to'be determined at
the planning stage. The type chosen will depend to a large extent on the surface or
subsurface conditions encountered at the site. Soil or subsoil in its natural state is often
sufficiently stable to support the foundations of light structures. Foundations for heavy
structures, on the other hand, will be brought to a level with sufficient bearing strength, or to
bedrock (unless the bedrock occurs at a very great depth). To build or clear a foundation, an.
excavation is required, and this operation will usually be carried out by some type of power
excavation equipment. Tbis unit describes the different types of excavating equipment used
in construction.
In this unit, various types of equipment, their application and production rates in carrying
out earthwork are described.
A V Equipment
~ Objectives
By the end of th~sunit ,you should be able to :
understand the working of power shovels, the factors affecting their output, the
procedure for selecting the type and size of shovel and calculate the
production rates,
understand the operations and determine the output of hoes,
explain the types, size and operations of draglines, factors affecting the output
of draglines and effect of size of bucket and length of boom on output of a
dragline,
explain the size of clamshell buckets and work out the output of clamshells,
understand the operation and find the output of motor graders,
differentiate between the types of trenchers and the factors affecting their
selection and production,
explain the types of bucket e x c a v a p and compute their production rates,
differentiate between vqious types of dredges,
explain the types and operatiolis of a bulldozer and determine the output of a
bulldozer,
explain the operations of a tree dozer,
explain the use of and the method to assess output of rippers,
explain the types of scrapers, the size and operations of a scraper, determine
the cycle time and number of scrapers sewed by a pushdozer, output of
scrapers and methods to increase production rates of scrapers, and
explain the relative merits of crawler or track based equipment and wheel
based equipment.
The size of a power shovel is denoted by the size of the dipper in m3. In measuring the size
of the dipper the earth is struck even (giving "struck volume") with the contour of the
dipper. This is referred to (as said above) as the struck volume, to distinguish ftom heaped
volume which a dipper may pick up in loose soil. Power shovels are commonly available in
dipper sizes of 0.29,0.38,0.57,0.76,0.95,1.14, 1.33, 1.53 and 1.91 m3.
Operations of Shovels
Positioning the shovel near the face of the earth to be excavated, the dipper is lowered to the
floor of the pit, with the teeth pointing into the face. A crowding force is applied through the
dipper shaft and at the same time tension is applied to the hoisting line to pull the dipper up
the face of the pit. If the depth of the face (called the depth of cut) is just right, the dipper
will be filled as it reaches the top of the face. If the depth is shallow it will not 6e possible to
fill the dipper completely without excessive crowd in^ and hoisting tension. If the depth of
cut is more than is required to fill the dipper, the dt:ptf~ of penetration of the dipper into the
face must be reduced if the full face is to be excavated or to start the excavation above the
floor of the pit.
2.2.1 Optimum Depth of Cut for Power Shovels
The optimum depth of cut is that depth which produces the greatest output and at which the
dipper comes up with a full load. The depth varies with the class of soil and the size of the
dipper as shown in Table 2.1.
Table 2.1 : Ideal Depths of Cut for Power Shovels In m
Class of Size of shovel Dipper, m3
Material
0.29 0.38 0.57 0.76 0.95 1.14 133 1.53 1.91
Moist loam, or 1.1 1.4 1.6 1.8 2.0 2.1 2.2 2.4 2.6
light sandy clay
Sand andgravel 1.1 1.4 1.6 1.8 2.0 2.1 2.2 2.4 2.6
Good common 1.4 1.7 2.1 2.4 2.6 2.8 2.9 3.1 3.4
earth
Hard,toughclay 1.8 2.1 2.4 2.7 3.0 3.3 3.5 3.7 4.0
Wet,stickyclay 1.8 2.1 2.4 2.7. 3.0 3.3 1 3 . 5 3.7 4.0
Moist loam, or light 65 88 126 157 190 218 244 272 309
sandy clay
Sand and gravel 61 84 118 153 176 206 229 252 298
Good common earth 54 73 103 134 160 183 206 229 268
Hard, tough clay 38 57 84 111 137 156 180 202 236
Wet, sticky clay 19 30 53 72 91 110 125 141
Well-blasted rock 30 46 72 95 118 137 156 175 210
I
SAQ 1
i) Explain the operations of a power shovel.
ii) How do you define the optimum depth of cut for a power shovel?
ill) How is "angle of swing" defined for a power shovel?
iv) On what factors does the selection of type and size of a power shovel depend?
2.3 HOES
The term hoe applies to an excavating machine of the power-shovel group It is referred to
by several other names, such as, backhoe, back shovel, and pull shovel. Figure 2.2 shows a
typical cable operated backlpe. A power shovel is converted into a backhoe by installing a
dipper stick and a dipper at the end of the shovel boom. A hoe is frequently equipped with a
gooseneck boom to increase the digging depth of the machine.
Hoes are used primarily to excavate below the level at which the machine rests. Ihey are
adapted to dig trenches, pits and basements. Due to their rigidity they are superior to
draglines in operating on close-range work hnd dumping into trucks. Because of the direct
pull on the dipper, hoes may exert greaterrnth pressure than power shovels.
ExcavationEquipment
Operations of a Backhoe
Figure 2.3 shows the basic parts of a cable operated backhoe. The machine is placed in
operatim by setting the boom at the desired angle and pulling in the hoist cable, while
releasing the drag cable, to move the dipper to the desired position. The free end of the
boom is lowered by releasing the tension in the hoist cable until the dipper teeth engage the
material to be dug. As the cable is pulled in, the dipper is filled. The dipper is raised by the
boom, swung and the material dumped in a truck or over a spoil bank.
Hoht cable ,
Output of Backhoes
When a hoe is used to dig at moderate depths, the output may be as mucb as a power shovel
of similar size digging in similar class of material. But, as the depth increases, the output of
a hoe reduces considerably. The most effective digging action occurs when the dipper stick
is at right angles to the boom. The greatest output is obtained if digging is done near the
machine, because of reduced cycle time and the material rolls back into the dipper better
when the dipper is pulled upward near the machine.
SAQ 2
i) What are the functions of a hoe?
ii) Explain the operations of a backhoe.
iii) What factors affect the output of a backhoe?
o Excavation Equipment-I1
2.4 DRAGLINES
Draglines are used to excavate earth and load it into haul units, such as trucks or
tractor-pulled wagons, or to deposit it on spoil banks and embankments near the place from
where it is excavqted. A power shovel can be converted into a dragline by replacing the
dipper stick of the shovel with a crane boom and substituting a dragline bucket for the
shovel dipper.
Advantages of a dragline are:
1) It does not have to go into the pit to excavate,
2) It can excavate below its level and under water,
3) 'I'he trucks do not have to go into the pit nor contend with wet mud,
4) A dragline with a long boom can dispose off the earth in one operation without
the need for haul units, and
5) It can excavate trenches without shoring.
One disadvantage of a dragline is that its output is only 75 - 80 8 that of a powet shovel.
Moist loam, or light sandy 1.5 1.7 1.8 2.0 2.1 2.2 2.4 2.5 2.6
clay
Sand and gravel 1.5 1.7 1.8 2.0 2.1 2.2 2.4 2.5 2.6
Good common earth 1.8 2.0 2.4 2.5 2.6 2.7 2.8 3.0 3.2
Hard, tough clay 2.2 2.5 2.7 2.8 3.1 3.3 3.5 3.6 3.8
Wet, sticky clay 2.2 2.5 2.7 2.8 3.1 3.3 3.5 3.6 3.8
Class of
Size of Bucket, m3
Material 0.29 038 0.57 0.76 0.95 1.14 133 1.53 1.91
SAQ 3
i) What are the advantages and disadvantages of draglines? How are draglines
classified?
ii) What are the operations of a dragline?
iii) What effects do depth of cut and angle of swing have on the output of
draglines? How do the size of bucket and the length of boom affect the output
of a dragline?
2.5 CLAMSHELLS
Clamshells are used primarily for handling loose materials such as sand, gravel, crushed
stone, etc., and for removing materials from cofferdams, pier foundations, etc. They are
especially suited to vertical lifting of materials from one location to another. The limit of
vertical movement m y be relatively large when they are used with long crane booms.
Size of Clamshell Buckets
Clamshell buckets (Figure 2.5) are available in various sizes; and in heavy-duty type for
digging, medium-weight type for general purpose, and light-duty type for handling light
materials. Buckets may have teeth that can be easily removed or be without teeth. Teeth are
used in digging harder types of materials but are not required when a bucket is rehandling
materials.
The capacity of a clamshell bucket is usually given in m3, and is expressed in several ways:
water-level,plate-line, or heaped-measure. The water-level capacity or struck capacity are
the same. The plate-line capacity indicates the capacity of the bucket following a line along
the tops of the clams. The heaped capacity is the capacity of the bucket when the material is
Excavation Equipment
filled to the maximum angle of repose, usually taken as 45O. The deck area indicates the
number of square metres covered by the bucket when fully open.
Sheaves
Output of Clamshells
Because of the variable factors that affect the operations of a clamshell, it is difficult to give
output rates that are dependable. These factors include the difficulty of loading the bucket,
!
I
I
the size load obtainable, the height of lift, the angle of swing, the method of disposing the I
load and the experience of the operator. Far example, if the material must be discharged into
a hopper, the time required to spot the bucket over the hopper and discharge the load will be
greater than when the material is discharged onto a large spoil bank.
Example 2.2
A 1.5 m3rehandling type bucket, is used to transfer sand from a stockpile into a
hopper, 8 m above the ground. The angle of swing will average 90'. The average
speed of hoist linc is 45 m/rnin.Determine the probable output per hour.
Solution
Time per cycle (approx): Loading bucket = 6 sec
Lifting and swinging load, 8 m 8 45m/min = 10 sec*
Dumping load = 6 sec
Swingipg back to stockpile = 4 sec
Lost time, accelerating, etc. = 4 sec
Total time = 30 sec
60 x 60
Maximum number of cycles per hour, - = 120
30
Maximum volume per hour = 120 x 1.5 = 180 m3
If the unit operates 45 .nin per hr, the probable output will be = 135 ' 3
60
per hr loose volume. -. -
+ A skilled operator should lift and swing simultaneously. If this is not possible, additional time should be
allowed for swinging the load.
SAQ 4
i) What are the uses of clamshell buckets?
ii) What factors affect the output of clamshells?
There are two kinds of graders : towed and motorized. The towed grader is drawn with a
tractor and is usually made small in size. The controls are often manual but sometimes a
small petrol engine is mounted on the grader framework to operate the controls. A separate
operator is required to control the grader. ,
The motorized grader (Figure 2.6), which is the most popular machine of this class, is a
self-propulsive and fast moving machine. The machine has an arched frame converging and
rased at thecfront and low at the rear where the prime mover is mounted. The blade is
supported on a circle with inside gear teeth, and is capable of turning through 360'.
SAQ 5
i) What are the different kinds of motor graders?
ii) What operations are involved in working a motor grader?
iii) What factors affect the output of motor graders?
2.7 TRENCHERS
These machines dig utility trenches for water, gas and oil pipelines, telephone cables,
drainage ditches and sewers. They provide fast digging, with controls of depths and widths
of trenches. They can dig any type of material except rock. They are crawler-mounted to
increase their stability. There are two types of trenchers: wheel-type trenching machine and
ladder-type trenching machine.
2.7.1 Wheel-type Trenching Machines
Figure 2.7 shows a wheeLtrenching machine. They can dig widths from 0.3 m upto 1.5 m
and maximum cutting depths of the order of 2.4 m The excavating part of the machine
comprises a power-driven wheel, on which are mounted a number of removable buckets
equipped with cutter teeth. The machine is operated by lowering the rotating wheel to the
desired depth, while the unit moves forward slowly. The earth is picked up by the buckets
and deposited on a belt conveyor, which can be adjusted to discharge the earth on either' side
of the trench or into a tractor-pulled wagon.
Post .
Table 2.7 gives representative specifications for some wheel-type trenching machines.
Table 2.7 : Representative Speciflcatiops for some Wheel-type Wenching Machines
Trench
Width
Depth (m)
I Ladder-type trenching machines have considerable flexibility with regard to trench deptks
and widths. But the machines are not suited to excavate trenches in rock or where large
I quantities of ground water and unstable soil prevent the walls of the trench from remaining
in place.
2.9 DREDGES
Dredging is excavation from a river bed, canal or lake generally for deepening the bed. In
navigation canals, this constitutes an important operation. Dredging may be done in
reservoirs to remove the accumulation of silt and sediments' to increase the storage capacity
of the reservoir.
This sub-aqueous excavation can be done by equipmentcalled dredges. Dredges may be
classified into three classes: the dipper dredge, the ladder dredge and the suction dredge.
Dipper Dredge
The dipper dredge (Figure 2.10) is like an underwater shovel mounted on a floating barge
and stabilbd, while digging, through a pair of spuds driven firmly into the river bed. The
boom is capable of swinging through an angle of about 180'. A dipper dredge can excavate
rocky soil; and can eifher deposit the material on the bank or on a floating barge. These
dredges are capable of digging to a depth of 15 to 18 m ?&I- water, and have a maximum
dumping range of about 30 m. Bucket sizes upto 12.25 m havz been employed and
production rates 50 m3/hour/m3of bucket capacity attained.
Ladder Dredge
The ladder dredge (Figure 2.11) is equipped with a bucket elevator mounted on a barge. The
bucket elevator functions as a digging and lifting tool. It is supported on a steel ladder and
extends down to the river bed. ?he movement of the buckets which dig into the bottom of
the river or stream cuts the soil and loads it into the buckets. As the bucket travels up, the
soil is dumped into a hopper on the top of the elevator from where it is conveyed over a belt
conveyor to the shore or to another barge. The speed of the elevator may vary from 15 to
18 mlmin and capacity of the individual bucket m a y give an output of about 76.5 m3/hr.
This dredge is suited to soft groupd and gravel or sand only.
e r e 211 :LadderDredge
Suction Dredge
A suction dredge (Figure 2.12) or pump excavators as it is sometimes called, consists of a
heavy duty pump mounted on a barge with the suction line supported on a ladder and
Prime Mover
Tor Winches
_ _ - - - -- - - .
W"
' _ _ - - _
- spuds - - -
Excavalion Equipmmt
extending into wabx upto &*river bed. The ladder usually inclines at an angle of 45O for the
maximum digging depth and n hinged at the top end so that the free end can be raised or
lowered with winches. The discharge line extending from the pump is supported on
pontoons and ~ 0 ~ e c t to
e danother line on the bank through which the excavated material is
conveyed to the desired spot. With the aid of booster pumps in the pipeline, th~smaterial can
he pumped to distances of over 3.2 km and to a height of about 30 m The rapid flow of
water entering the suction pipe at the lower end, loosens the soft material which is sucked
into the pipe and pumped out. However, where the soil is comparatively hard, a cutter head
is mounted close to the mouth of the suction pipe. This t601 is worked through a separate
motor and its motion cuts and chums the material which is then sucked into the suction p i p
and conveyed out. The cutter has a speed of 5 to 20 rpm and is powered by a 305 metric h.p.
Sprocket
Trac
End Bit
I Steel'
Shift L y s m
""--'
\ ,
Shmud\ /
Axle
Fmnt Axle
(224 kW) motor for SO cm dredge. The pump may need about 1320 metric h.p. (968 kU')
for this size of dredge. The dredge is specified by the diameter of the discharge pipe.
2.10 BULEDOZERS
?be term bulldozer is broadly used to include both a bulldozer and an angle dozer.These
machines may further be classified into :
i) crawler-tractor-mounted (Figure 2.13), or
ii) wheel-fractor-mounted (Figure 2.14).
Based on the method of raising and lowering the blade, a bulldozer may be
i) cable-controlled, or
ii) . hYdraulically~ontrolled.
Bulldozers can do many jobs on a project, like : Excavation Egoipmeat-11
where,
H = height of dozer blade, m, and
W = width of dozer blade, m. 1
In these formulae, it is assumed that material will rise 10 % higher than the height of the I
blade in case of bulldozers and 25 % higher in the case bull graders. The formulae may be
used in average soil conditions and on level grades.
The cycle time is got by adding the ti _,.dand the travel times. Fixed time includes time for
loading (achieved in 6.1 to 9.1 min), and time for shifting gears for return trip, which is
0.17-0.2 rnin if shifting to higher gear is made in addition to changing forward-reverse gear
(0.08-0.1 min if only a directional change is made). A turn, if involved, takes 0.25-0.33
min, and should be included in the cycle time. 1
Travel time (min) = Haul distance (m) x 0.06 / Haul speed (kmph) +
Return distance (m) x 0.06 / Return speed (kmph) ...(2.5) 1
A thumb rule suggested for output of a bulldozer is given as follows :
Output in m3/hr = 25.3 x Drawbar h.p. (metric)/ dozing distance (m) ... (2.6)
An angle dozer output is 10 % more than the bulldozer output as given by the rule.
For example, for a 91.4 metric h.p., tractor dozer working on a dozing distance of
61 m will give the output as '25.3 x +
91 4
= 37.9 m3/hr.
Example 23
Determine the output of an angle dozer (make - D50A-15) with a blade width = 3.35 m,
blade height = 0.855 m, forward speed = 9.4 lanph on a haul road 90 m long consisting of
earth and gravel. The efficiency is 80 % and the job and management conditions are
"fair-good and the working hour is 50 minihr.
Solution
Swell factor = 0.83 (Table 1.l)
Job and management factor = 0.69 (Table 1.11)
60
Output in bank volume/hr = loose volume handled/trip x S x 7x efficiency
Another method of classifying rippers is shown in Figure 2.17. ?be shank in (a) is attached
to the tractor with a parallel-type linkage and in (b) the shank is attached with a hinge- or
radial-type linkage.
As the depth of penetration of the parallel-type linkage is varied, the point is kept at a
constant angle, which reduces the wear and stabilizes the production.
ExcavationEquipment
The angle of the point of h e hinge-type linkage wilI vary as the depth of penetration is
varied, which may be a disadvantage with some types of rock. However, hinge-type rippers
are advantageous when ripping soil containing boulders.
Production of Rippers
Output of rippers depends upon the shape and size of the ripper tooth, number of shanks
used, depth and width of ripping pass, size of tractor, characteristics of soil and average
working speed of the machine. The output of a ripper is usually enough to keep 3 to 6
scrapers employed when soil is ripped before being loaded into scrapers.
Volume of earth or rock ripped in one pass of the machine can be estimated from the
.following formula:
Bank volume tipped per pass (m3)= Length of pass (m) x spacing between
ysses (m) x depth of penetration (m) x efficiency ...(2.7)
Also, Production/hour (m /hr)(Bank) = (Bank volume ripped/pass) (m3) x
(No. of passeshour) ...(2.8)
No. of passeshour = 601 Time for making one pass (min), and
T i e for making
- one pass (min)
Length of pass ( m )
= lhm around time (min) + 0.06 x ...(2 . 9
Speed of travelling (kmph)
SAQ 8
i) How do tree dozers operate'!
ii) What is the purpose of a ripper'? How is its production estimated?
,
2.13 SCRAPERS
- - --- - -
Scrapers are self-operating earthmoving equipment to the extent that they can load, haul,
and discharge material without depending on other equipment. If one of them breaks down,
it is unnecessary to stop the job, as would be the case with a machine used exclusively for
loading into haul units, for if the loader fails, the entire job must stop until repairs can be
done. Figure 2.18 shows the bowl of a scraper which may be attached to the pulling or
tractor unit, and hence called a towed scraper.'
'Qpes of Scrapers
There are two types of scrapers and their subdivisions are as follows:
Excavation Equipment-I1
I
i) Crawler-tractor-pulled;and.
ii) Wheel-tractor-pulled
single-engine
twin-engine
two-bowl tandem, and
elevating scraper.
:I Crawler-tractor Scraper
Figure 2.18 :Scraper Bowl
For relatively short haul distances the crawler-type tractor, pulling a rubbsr-tyred
self-loading scraper, can move earth economically. The high drawbar pull in loading a
scraper, combined with good traction, even on poor haul roads, gives the crawler tractor an
advantage for short hauls. However, as the haul distance is increased, the low speed of a
crawler tractor is a disadvantage compared with a wheel tractor.
Unless the loading operation is difficult, a crawler tractor can load a scraper without the aid
of a bulldozer. But, if there are several scraper units on a job, the increased output resulting
from using a bulldozer to load the scrapers usually will justify the use of a bulldozer.
Wheel-tractor Scra?er
t For longer haul distances the higher speed of a wheel type tractor-pulled, self-loading
scraper (Figure 2.19) will p v e the earth mbre economically than a crawler-type tractor.
Although the wheel-type tractor cannot deliver as great a tractive effort in loading a scraper,
the higher travel speed, which may exceed 50 kmph, will offset the disadvantage in loading
when the haul distance is sufficiently long.
Size of a Scraper
The size of a scraper may be specified as the struck, or heaped capacity of the bowl in m3.
Excavation Eqdpmaat
The struck capacity is the volume of the material that a scraper will hold when the top of the
material is struck off even with the top of the bowl.'Ihe heaped capacity is the struck volume
plus the volume of eat?h above the top with slopes of 2 :1 (H :V).
The capacity of a scraper (m3)in bank measure, is got by multiplying the l m e volume in
the sqaper by the swell factor (see Table 1.1-Representative properties of earth and rock,
Unit l).-Owing to the compacting effect on the earth in a scraper, the swell usually is less
than for earth deposited into a truck by a power shovel. Tests indicate that the swell factors
in Table 1.1 should be increased by 10 % for conventional scrapers. Tbus, if a conventional
scraper hauls an average heaped load of 22.5 m3of wet earth, for which the adjusted swell
factor is 0.80 + 0.08 = 0.88, the bank measure volume will be 22.5 x 0.88 = 19.8 m3.
Operating a Scraper
A scraper is loaded (Figure 2.20) by lowering the front end of the bowl until the cutting
edge, which is attached to and extends across the width of the bowl, enters the ground and,
at the same time, raising the front apron to provide an open slot through which the earth
may run into the bowl. As the scraper is pulled forward, a strip of earth is forced into the
bowl. This operation is continued until the bowl is filled or until no more earth may be
forced in. The cutting edge is raised and the apron is lowered to prevent spillage during the
haul trip (Figure 2.21).
The dumping operation consists in lowering the cutting edge to the desired height above the
fill, raising the apron, and forcing the earth out between the blade and the apron by means of
a movable ejector mounted at the rear of the bowl (Figure 2.22).
(4
ESgllre 2.22 :Unloading a Conventional Scraper
The elevating scraper has horizontal slats which are operated by two endless chains, to .
which the end of the slats are connected. As the scraper moves forward wlth its cutting
edges digging into and loosening the earth, the slats rake the earth upward and into the bowl
of the scraper. This action requires less energy than pushing earth upward through the
material already in the bowl. Thus, this scraper is capable of loading without the assistance
from a pusher tractor for some types of soils. Also, the pulverising action of the slats allows
a more complete filling of the bowl, and it permits a more uniform spreading action on the
fill.
2.13.1 Cycle Time of a Scraper
The cycle time for a scraper is the time required to load, haul to the fill, dump and return to
the loading position again. The cycle time includes the fixed time and the variable time. The
fixed times for a scraper are given in Table 1.4 in Unit 1. The variable time depends on the
distance of travel and the average speed of the vehicle. Since hauling and retuning are
usually at different speed ranges, it is necessary to determine the time for each travel
separately.
2.13.2 ~urntkrof Scrapers Served by a Pushdozer
If wheel-type tractor-pulled scrapers are to attain their maximum hauling capacities, they
need the assistance of one or more push tractors during the loading operation to reduce the
loading and cycle time. Although crawler-type tractor-pulled scrapers are frequently referred
to as self-loading units, it may be economically desirable to provide push tractors for them.
If using a push tractor will increase the job production quite enough to more than pay the
cost of the tractor, it is advantageous to use one.
When using push tractors the number of pushers must match the number of scrapers. If a
pusher or a scraper must wait for the other, it reduces the operating efficiency of the waiting
unit as well as of the project and results in an increased production cost.
The pusher cycle time includes the time required to load a scraper plus the time required to
move into position to load another scraper. With the cycle times for the scraper and the
pusher determined, the number of sciapers that a pusher must serve is given by :
where,
N = number of scrapers served,
Ts = cycle time for scraper,
Tp =,cycle time for pusher.
Excavation Equipment
2.13.3 Output of Scrapers
A thumb rule to determine the approximate output of a scraper has been suggested as:
For example, a 7.6 m3 scraper working on a 1.50 m haul may give an output
- 7.6 = 95 m3hour.
- loox 3 . 2 8 1.50+3
~
2.13.4 Increasing the Production Rates of Scrapers
There are several methods of increasing the production of scrapers. These include :
i) R ~ P P ~
Tight soils will load easily if they are ripped ahead of the scraper.
ii) Prewetting the Soil
Some soils load more easily if they are reasonably moist. Prewetting done together
with ripping, ahead of loading permits a uniform penetration of moisture into the
soil.
iii) Loading Downgrade
When practicable, scrapers should be loaded on downgrade as the loading force is
increased by 9 kg per tonne of gross weight for each 1 % of favourable grade.
SAQ 9
ii Wiat are scrapers? Miat are the diflererlt rypes available?
iij How is the capacity of a scraper obtained?
iii) How is a scraper operated?
iv) How do the cycle times of scraper and pusher help in determining [tie number
of scrapers served by a pusher'!
v) How will you obtain the output of a scraper'!
vi) What are llie practical ways of increasing the production of scrapers?
SAQ 10
1) Where are crawler based equipment best suited?
ii) Where are wheel based equipment k s t suited?
iii) What are the relative merits and demerits of crawler based and wheel based
equipment?
2.15 SUMMARY
This unit describes the various types of excavation equipment, their operations and ideal
production rates. The methods for determining the expe~cedproduction are illustrated by
solved examples.
Excavation Equipment
2.16 ANSWERS TO SAQs
Check your answers of all SAQs with respective preceding text.