UPS BATTERIES REPLACMENT

PROCEDURE
Explanation to the Sketches:

Energized:

Current Flowing Circuit:

120-07-BC-0-001 & 120-07-BC-0-002 110 VDC Supply System Devices UPS 30KVA
NORMAL OPERATION:

1. Close Q001 of both mains and verify it feed Rectifier1(120-07-BC-0-001A) and Rectifier2(120-07-
BC-0-001B)
2. Adjust charging voltage from Rectifier1(120-07-BC-0-001A) and Rectifier2(120-07-BC-0-001B)
3. Close Q004(Q005) and verify that the connected batteries are kept on standby (Float Charge)
4. Close Qxxx(Q003) and make sure output voltages are available
 5. Close Q100 & Q200 Distribution 1 and 2 input switches.
6. Close Couple switch Q300 is in close position

If both Rectifier1 (120-07-BC-0-001A) and Rectifier2 (120-07-BC-0-001B) are in same charging

mode then load is supplied by both systems units in parallel redundant operation with load
sharing.

Concerns Rectifier 1(120-07-BC-0-001A) Rectifier 2(120-07-BC-0-001B)

Rectifier Mains Available Available
Q001 Closed Closed
Battery Available Available
Q004(Q005) Closed Closed
Rectifier ON ON
Q003 Closed Closed
Output voltage before Available
blocking diode
Output voltage before Available
blocking diode
Output Voltage Load Available

BATTERY REPLACEMENT PROCEDURE:

 1. Verify Q001 of both mains are closed and feed both Rectifier1 (120-07-BC-0-001A) and
Rectifier2 (120-07-BC-0-001B)
2. Verify Q300 Couple switch is closed and system is in parallel operation
3. Open rectifier output switch Qxxx(Q003) of Rectifier1 (120-07-BC-0-001A)
4. Make sure Load is supplied by Rectifier 2 (120-07-BC-0-001B)
5. Open Q004(Q005) of Rectifier1 (120-07-BC-0-001A)
6. Replace batteries and do required torquing
7. Adjust Rectifier1 (120-07-BC-0-001A) voltage to boost voltage
8. Close Q004(Q005) of Rectifier1 (120-07-BC-0-001A)
9. Verify LED 3 «BOOST/INITIAL» on the Mimic diagram is illuminated.
10. Make sure to adjust rectifier back to float charge mode after charging done.
11. Manually close Q003 rectifier output switch
12. Verify load from control panel on (120-07-BC-0-001A)

The Load sharing is no longer active if one Qxxx(Q003) is open. Indication on Front panel «Load
sharing fault»
Boost charging of 120-07-BC-0-001B can be performed in same manner Vice-Versa.
120-07-UPS-0-001C1 & 120-07-UPS-0-001C2 (Telecom UPS) 15KVA
NORMAL OPERATION:

1. Put manual bypass switch Q050 in «AUTO» position

2. Close Q001 of both mains and verify both feed the rectifiers
3. Verify rectifiers of both units supply their inverter.
4. Adjust Voltage from Rectifier
5. Close Q004(Q005) and verify that the connected batteries on standby (Float Charge)
6. Verify the downstream inverters supplying voltage to Load via Static Switch.
7. Verify Q092, Q093, Q094 and Q095 is closed.
8. Close Bypass Mains Q090.

Concerns: UPS1(120-07-UPS-0-1C1) UPS2(120-07-UPS-0-1C2)

Rectifier Mains Available Available
Q001 Closed Closed
Bypass Mains Available
Q090 Closed
Q092 Closed
Q093 Closed
Q050 AUTO Position
Battery Available Available
Q004(Q005) Closed Closed
Rectifier ON ON
Inverter ON ON
 Static Switch EN OFF OFF
Static Switch EA ON ON
Q094 Closed
Q095 Closed
Output Voltage Available

Normally, the load is supplied from both inverters in parallel/redundant operation via the static
switch EA

BATTERY REPLACEMENT PROCEDURE:

1. Verify manual bypass switch is at position Q50 «AUTO».

2. Verify Q001 of both mains are closed and both feed the rectifiers
3. The rectifiers of both units supply their inverter.
4. Verify the downstream inverters supplying voltage to Load via Static Switch.
5. Verify Q092, Q093, Q094 and Q095 is closed.
6. Verify Bypass mains Q090 is closed.
7. Open Q004 of UPS (120-07-UPS-0-1C1).
8. Replace Batteries and check Torquing.
9. CLOSE Q004 of UPS (120-07-UPS-0-1C1)
10. Boost charge Batteries by increase charging voltage from rectifier.
11. After charging done put batteries back to float charge mode.

Boost charging of 120-07-UPS-0-001C1 can be performed in same manner Vice-Versa.

 Concerns: UPS1(120-07-UPS-0-1C1) UPS2(120-07-UPS-0-1C2)
Rectifier Mains Available Available
Q001 Closed Closed
Bypass Mains Available
Q090 Closed
Q092 Closed
Q093 Closed
Q050 AUTO Position
Battery Not Available Not Available
Q004(Q005) OPEN OPEN
Rectifier ON ON
Inverter ON ON
Static Switch EN OFF OFF
Static Switch EA ON ON
Q094 Closed
Q095 Closed
Output Voltage Available
Table: 2

Please make sure all breakers positions are as per Normal Operations after
batteries are replaced
120-07-UPS-0-002A Emergency Lighting UPS 15KVA
NORMAL OPERATION:

1. Put manual bypass switch is at position Q50 «AUTO».

2. Close Q001 of mains and verify it feed the rectifier
3. Adjust float voltage from rectifier
4. Close Q004(Q005) and verify that the connected batteries are kept on standby (Float Charge)
5. Verify the downstream inverters supplying voltage to Load.
6. Make sure Bypass Mains Q090 is closed.

Concerns Status
Rectifier Mains Available
Q001 Closed
Bypass Mains Available
Q090 Closed
Q050 AUTO Position
Battery Available
Q004(Q005) Closed
Rectifier ON
Inverter ON
Static Switch EN OFF
Output Voltage Available
BATTERY REPLACEMENT PROCEDURE:

1. Verify manual bypass switch is at position Q50 «AUTO».

2. Verify Q001 of both mains are closed and feed the rectifier
3. OPEN Q004
4. Replace Batteries and check Torquing.
5. CLOSE Q004 of UPS
6. Boost charge Batteries by increase charging voltage from rectifier.
7. After charging done put batteries back to float charge mode.
120-07-UPS-0-001A & 120-07-UPS-0-001B Instrumentation UPS 100KVA
NORMAL OPERATION:

1. Put manual bypass switch is at position Q50 «AUTO».

2. Close Q001 of mains and verify it feed the rectifier
3. Adjust float voltage from rectifier
4. Close Q004(Q005) and verify that the connected batteries are kept on standby (Float Charge)
5. Verify the downstream inverters supplying voltage to Load.
6. Make sure Bypass Mains Q090 is closed.

Concerns Status
Rectifier Mains Available
Q001 Closed
Bypass Mains Available
Q090 Closed
Q050 AUTO Position
Battery Available
Q004(Q005) Closed
Rectifier ON
Inverter ON
Static Switch EN OFF
Output Voltage Available
BATTERY REPLACEMENT PROCEDURE:

1. Verify manual bypass switch is at position Q50 «AUTO».

2. Verify Q001 of mains is closed and feed the rectifier
3. OPEN Q004
4. Replace Batteries and check Torquing.
5. CLOSE Q004 of UPS
6. Boost charge Batteries by increase charging voltage from rectifier.
7. After charging done put batteries back to float charge mode.