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4239 (03) SGコントローラ取説For Service (英文)
4239 (03) SGコントローラ取説For Service (英文)
Instruction Manual
Contents
3-1-1. EC mode................................................................................................................................................................5
1
For Service Shop
1. Control Panel
① ②
③ ④ ⑤ ⑥
⑦ ⑧ ⑨ ⑩ ⑪
The lamp is on when discharge temperature is selected. After eliminating a cause of the fault, the fault condition is
reset and the “Fault” lamp goes out by pressing the
“CHG/RESET” button.
4) Power lamp (POWER)
It is possible to change setting values by pressed both the
The lamp is on when the power of compressor is turned on. “CHG/RESET” and “SELECT” buttons.
If the “Start” button is pressed during remaining pressure 10) [STOP] button (STOP)
release after stopping a compressor with the “Stop” button,
If the button is pressed in Local mode, the compressor will
the lamp blinks three times indicating that a compressor is
stop.
not able to start working.
It stops also in which mode of remote operation and local
6) Fault lamp (FAULT) operation.
2
CONTROLLER
2. Start and Stop
If the “START” button is pressed, the compressor will start up. If the “STOP” button is pressed, it will stop.
Note) In the Local mode, the remote start signals and remote stop signals are disregarded.
The remote start signals (momentary normal open contact signals) start a compressor. The remote stop
signals (momentary normal close contact signals) stop it.
Note) When stop instructions turn on by the LOCAL during remote operation, it changes from remote
operation to local operation, and operation is stopped.
For remaining pressure start inhibition or dryer protection, a compressor without a dryer doesn’t accept any
startup operation (by the “START” button or remote start signals) for ※1t2 seconds after stop, a compressor with a
dryer for 1 minute after stop.
Even though any startup operation is done during that time, the “RUNNING” lamp will blink 3 times, which
means that the operation cannot be accepted.
※1 Initial setting (t2) : 60 sec
(t2 : Operation delay time for remaining pressure start inhibition)
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For Service Shop
3. Change and Indication
The 4-digit LED indicator shows the following items. Switching between these items is done by the
“SELECT” button.
Indicated discharge temperature at the power on.
SG1070-55
SG1490-75 Remaining time before filling motor grease (G.200~G.000)
(SG1070/1490 only)
Display remaining time before filling motor grease
SG280-15
by unit of 10 hours.
SG390-22
● The LED lamp (green) of “×10Hr” indicates.
SG580-30
SG720-37 詳細は 3-3 参照
4
CONTROLLER
3-1. Running mode
It is able to change modes during operation.
Running mode is changeable by pressing the “CHG/RESET” button for 2 seconds or more during the
running mode indication.
Running mode
Change
CHG/RESET
延厚/鹸了
EC mode EL mode
Press it for 2 seconds or more
3-1-1. EC mode
If pressure switch is OFF (discharge pressure high), a compressor closes the suction regulating solenoid
valve and goes into unloading operation to open the exhaust solenoid valve.
If it is ON (discharge pressure low), a compressor opens the suction regulating solenoid valve and goes
into loading operation to close the exhaust solenoid valve.
3-1-2. EL mode
In addition to EC mode, a compressor stops the motor (unload stop) if purging operation goes
on for 3 minutes. If pressure switch is ON, it starts up automatically. But for remaining
pressure start inhibition, it does not start up automatically for 60 seconds after unload stop.
For protection of the motor, if a compressor runs for less than 15 minutes and repeats such
operation ten times, it will not stop at least for 15 minutes in the eleventh times.
Note) SG280/390/580/720 unit is not automatically stopped for 10 minutes after an operation start.
SG720/390/1070/1490 unit is not automatically stopped for 15 minutes after an operation start.
In the EL mode with automatic start and stop, if a compressor keeps running in the condition of
low discharge pressure, water removal (drain drying) is needed and it goes into the water
removal operation.
In this mode, a compressor decrease air use volume and keeps running, discharging air at
unload stop.
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For Service Shop
3-2. Change of Running Hour
When an old controller is replaced into a new one running hour of a new controller can be
set up.
If the “CHG/RESET” button is pressed for 10 seconds or more in running hour indication, it goes
into the running hour change mode and the number at the edge of left side blinks.
In this status, every time the “SELECT” button is pressed, the blinking number will get higher
one by one.
When it comes to the number to be set, it is confirmed by pressing the “CHE/RESET” button and
blinking shifts to the next number.
As mentioned above, the number of each digit is confirmed by the “SELECT” and “CHG/RESET”
buttons one after another.
When all the numbers are confirmed, the indicator returns to running hour indication.
℃ CHG/RESET
℃ SELECT
℃
延厚/鹸了 ⑪幣僉夲
The number which isn’t confirmed
blinks as zero. CHG/RESET
延厚/鹸了
Press it for 10 seconds or more
Shifts to the next number
℃ ℃
SELECT
⑪幣僉夲
CHG/RESET
延厚/鹸了
℃ ℃
SELECT
⑪幣僉夲
CHG/RESET
延厚/鹸了
℃ ℃ ℃
CHG/RESET SELECT
延厚/鹸了 ⑪幣僉夲
6
CONTROLLER
3-3. Remaining time before filling motor grease
(SG1070/1490 only)
Display remaining time before filling motor grease by unit of 10 hours.
If remaining time runs out, “GrUP” brinks. If any item on the 4-digit indicator is
changed into another at “GrUP” blinking without the reset procedure, the item will
return to “GrUP” blinking in 30 minutes automatically.
[Reset operation]
In case of filling motor grease, press the “CHG/RESET” button for 10 seconds or more and reset the
remaining time for initial values 200×10Hr.
×10h ×10h
CHG/RESET
℃ 延厚/鹸了 ℃
Note) Please refer to Chapter 4 about set point change of “remaining time before filling motor grease".
CHG/RESET
延厚/鹸了
In case of making repairs, press the “CHG/RESET” button for 10 seconds or more and make sure
that the fault code becomes FC00
[Fault code]
Fault code Causes of faults
FC00 Normal
FC01 Motor over current or Motor coil temperature high
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For Service Shop
3-5. Continuous operation at dryer’s fault
It is able to change modes during a stop. (Type with a built-in dryer only)
Change
CHG/RESET
延厚/鹸了
Setting of whether dryer preoperation is done or not.If dPOn is set, only a dryer starts
working with the “START” operation, and then a compressor starts up in 3 minutes.
If dPOF is set up, both a dryer and a compressor start up with the “START” operation
in the same time.
Dryer pre-operation
Change
CHG/RESET
延厚/鹸了
Dryer pre-operation is not set. Dryer pre-operation is set.
If "ULOn" is set up at the time of remote control, it will be controlled by the remote
loading order.(The discharge pressure switch is invalid.)
If "ULOF" is set up at the time of remote control, it will be controlled by the discharge
pressure switch.(The remote loading order is invalid.)
Change
CHG/RESET
延厚/鹸了
Remote loading Remote loading
[Pressure switch] [Remote loading order]
Press it for 2 seconds or more
8
CONTROLLER
3-8. Software version
At the time of a discharge temperature display, software version is indicated only while
the”CHG/RESET” button is pressed.
Discharge temperature
Software version
×10h Change
℃ CHG/RESET
延厚/鹸了
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For Service Shop
4. Parameter setting mode (P / I / G / Sd)
These parameters shall be used basically in the setting of the factory.
This is the mode to set up PI parameters of fan inverter control, time of filling motor grease, and
star-delta times.
The parameter mode is set by pressing the “CHG/RESET” button in the status of pressing the
“STOP” button while a compressor stops.
Each setting screen is shown every time the “STOP” and “CHG/RESET” buttons are pressed
together, as follows.
Normal mode
CHG/RESET STOP
延厚/鹸了 唯字
SG1070-55
SG1490-75
Discharge temperature + CHG/RESET STOP
×10h CHG/RESET STOP 延厚/鹸了 唯字
延厚/鹸了 唯字
℃
+ +
SG280-15
Sd (Star-delta time) G (Time of filling motor grease)
SG390-22
SG580-30
SG720-37
CHG/RESET STOP
延厚/鹸了 唯字
CHG/RESET STOP
延厚/鹸了 唯字
+
In each setting screen, the top digit-number blinks, and the number gets higher one by one by
pressing the” SELECT” button. When it comes to the number to be confirmed, it shifts to the next
digit number by pressing the “CHG/RESET” number. Other numbers are also changeable by the
SELECT” button as mentioned above.
If the “CHG/RESET” button is pressed while the last digit- number is blinking, blinking shifts to
the top digit number.
If all the numbers are changed into the ones to be confirmed, the next setting screen comes out by
pressing both the “STOP” and “CHG/RESET” buttons.
In the last setting screen “Star-delta time,” the screen returns to the normal mode by pressing the
“STOP” and “CHG/RESET” buttons.
Note) If they are changed accidentally, the rotating control of fan may not function normally.
10
CONTROLLER
5. Indication of Fault Record
This controller records the fault codes of the 4 faults which have occurred in the past, the
times of occurrences, and running hours.
These recorded in formations about the faults are displayed in the following procedure. If the
“CHG/RESET” button is pressed for 10 seconds or more in the fault code displayed, the fault record
indication mode starts and the latest fault code is displayed. This mode is shown by blinking
indication. After that, every time the “SELECT” button is pressed, the records changes as follows.
CHG/RESET SELECT
延厚/鹸了 ⑪幣僉夲
SELECT
⑪幣僉夲
Press it for 10 seconds or more
SELECT
⑪幣僉夲
SELECT
⑪幣僉夲
SELECT
⑪幣僉夲
SELECT
⑪幣僉夲
SELECT
CHG/RESET
⑪幣僉夲
延厚/鹸了
If more than one faults happen in the same time, a controller records each fault and its running hours
together.
For example, if FC01 and FC02 happen in the same time in the running hour 100 × 10 h,
the set of FC01 and 100 is recorded as the latest fault data,
the set of FC02 and 100 is recorded as the immediately preceding fault data.
Note) If more than 5 faults happen, the oldest fault data is erased and the latest four fault data is
always stored. It is impossible to erase the fault records.
11
For Service Shop
6. Setting of DIP Switch (SW6 / SW7 / SW8)
SW6-3
SW6-1
SW8-3
SW8-1
工場出荷時の設定値
12
CONTROLLER
6-1. Setting of SW6
◇Stop time of water removal operation (t1) ◇Inching inhibition time (t3)
t1 SW6-1 SW6-2 t2 SW6-3 SW6-4
ON↑ ON↑
7min 0min
OFF↓ OFF OFF OFF↓ OFF OFF
ON↑ ON ON↑ ON
10min 10min
OFF↓ OFF OFF↓ OFF
ON↑ ON ON↑ ON
15min 5min
OFF↓ OFF OFF↓ OFF
ON↑ ON ON ON↑ ON ON
20min 15min
OFF↓ OFF↓
ON↑ ON ON↑ ON
Use SG1070/1490
OFF↓ OFF↓
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For Service Shop
7. Specification of Connector Terminals
This connector isn’t mounted for SG280/390/580/720 unit. This connector isn’t mounted for SG1070 / 1490 unit.
1 8 1 7 1 9 4 1 6 1 3 1 2 1 3 1
1 4 1 4 1 4
8P 7P 9P 4P 6P 3P 2P 3P
JP1 SW8 SW7 SW6 CN8 CN7 CN6 CN5 CN4 CN3 CN2 CN1
CN1 For power connecting (AC200/200.220V) CN4 for output of external contact
Pin No. Connecting signal Pin No. Connecting signal
1 Grounding 1 Common
Electromagnetic contactor
2 AC1 2 for the Main
3 AC2 3 Dryer
Electromagnetic contactor
4 for the star-delta
External Controller 5 Delta electromagnetic contactor
2 3 Entire fault
4 Local / Remote (ON:Remote)
Controller External
CN3 for output of dryer solenoid valve 1
(SG280/390/580/720 only)
Pin No. Connecting signal
1 Dryer solenoid valve
2 Dryer solenoid valve
4
3 Unused
Controller External
1
AC200V
2
3
14
CONTROLLER
CN6 for input of external contact CN8 for input of temperature sensor
Pin No. Connecting signal Pin No. Connecting signal
1 Run / Stop (Remote) 1 Discharge temperature sensor
Controller External
1
15
Controller Error Record Data Form
At the time of fault code displayed, check the records by changing the fault record mode by pressing the“CHG/RESET”
button for 10 seconds or more. Both the fault codes and running hours at the fault happening are indicated by pressing
the “SELECT” button. (max. 4 sets)
The software version is indicated by pressing the “CHG/RESET” button at the time of discharge temperature
displayed.
1 FC ×10Hr
2 FC ×10Hr
3 FC ×10Hr
4 FC ×10Hr
[Caution]
Press the "CHG/RESET" button during the fault code indication without fail ,
after the cause of the fault is eliminated by repairing.
At this time, make sure that the it becomes FC00 and the fault lamp goes out.
KOBELCO COMPRESSORS CORPORATION
INTERNATIONAL OPERATIONS DIVISION
Yamatane Bldg.9F, 7-12, Nihon-bashi Kabuto-cho, Chuo-ku, Tokyo, 103-0026 JAPAN
Tel: +81-3-5644-0017 Fax: +81-3-5644-0019
Address inquiries to :
http://www.kobelco-comp.co.jp/
神钢压缩机(上海)有限公司
盛世神钢压缩机(北京)有限公司
升亿神钢压缩机(深圳)有限公司
《东莞》 东莞市长安镇长青南路306号金业大厦301号
TEL 0769-8166-8112 (日本语,英语,中国语可)
FAX 0769-8166-8113
《广州》 广州市体育西路109号高盛大厦12楼F
TEL 020-3878-5361 (日本语,中国语可)
FAX 020-3878-5253
《香港》 香港九龙观塘开源道60号骆驼漆大厦第三座1楼S-T室
TEL +852-2796-9009 (英语)
FAX +852-2796-5910
神钢压缩机制造(上海)有限公司
上海市嘉定工业区兴荣路 1515 号 邮政编码 201815
No.4G50ZC4239P1-03 2008.11
问询请至……
http://www.kobelco-cn.com/