Magneti Marelli UM Electronic Systems Private Limited Doc. No.

: PTE-OI-05
Rev. No.: 00
Operative Instruction for AOI Programme Issue date: 12.10.11
Page: 01 of 01
1.0 OBJECTIVE: To establish, implement and maintain control to all AOI programs.
2.0 SCOPE: This operative instruction covers all AOI programs for new product, changes and updation.
3.0 RESPONSIBILITY: Respective process owner/ HOD's are overall responsible for implementation of this
operative instruction.
>> Important: Only authorised person will do the change in AOI programming and maintained record.
1.0 Development of AOI program
Following are the steps to be followed for preparing the AOI (Auto Optical Inspection) Programme
1) Take image of Golden sample on AOI machine.
2) Assign fiducially from offline station.
3) Assign CAD data file to the program.
4) Assign each component from offline station.
5) After completion optimization of program.
6) Verify the AOI program for defects using created defective samples.
2.0 Updation of AOI program
Conditions/defects under which AOI program to be modified/ improve are be as follows:
a) Internal defects :
If the actual process defects skipped through the AOI machine, need to fine-tune the program.
b) High false calls :
If the false call are abnormally high in numbers, need to fine-tune the AOI program.
c) Engineering Change Note:
If any change in any part or product coming from customer or internally generated ECN, need to
update the change at AOI program.
d) Customer complaint/field failure :
If the soldering defect skipped to the customer, need to fine-tune the AOI program.
Accordingly (as per conditions/defects occur at AOI) AOI program will be updated.
3.0 Validation/ Verification of programming
Simulate the defects through the NG samples to validate the program.
4.0 Action against defects detected by AOI
Analysis of defects/conditions to be done and their counter measure to be taken.
If any of above conditions happens then inform to the concerned person (SMT/Process QA) and
corrective action will be taken.
5.0 Maintain Record
Update all changes/ modification in AOI program in the history register.
4.0 REFERENCE DOCUMENTS (INTERNAL) 5.0 REFERENCE DOCUMENTS (EXTERNAL)
ISO/TS 16949:2009 QMS standard

6.0 RECORDS SYS/FM/02-0

Title Format No. File Ref. Storage Ret. Period Communicated to Disp. Method Resp.

ISO/TS 16949:2009 APPROVED BY ISSUED BY CONTROL STATUS

Clause:
Deptt Head CONTROLLED COPY