Bansal Engineers (Grain Milling) Pvt. Ltd.

INSPECTION & TEST PLAN - GRAIN BASED ETHANOL PROJECT

PROJECT : GRAIN HANDLING AND MILLING SYSTEM FOR 300 KLPD GRAIN BASED ETHANOL PROJECT AT "GURU GOBIND SINGH REFINERY SITE" BATHINDA (PUNJAB)

CLIENT:- HPCL-MITTAL ENERGY LTD (HMEL) W.O & Date:- 5200000236 Dt: 05.07.2022

REF. DOC No:- BGEMPL/HMEL/ETHANOL/ITP/INCOMIMG/MATERIAL/01; REV:00

ITP NO:- BEGMPL/HMEL/ITP-01 REV 00
INSPECTION CAT:- B

EQUIPEMENT:- AIR LOCK

Inspection agency

Form to record result of

Sl. No. Inspection Activity Characteristic/Type of check Extent of check Ref. Docs Accept. Criteria

BEGMPL
compliance

HMEL
TPIA
REMARKS

D
Review of PO/Purchase PO/Purchase
Drawings and
1 _ Drawings and requisition/Applica requisition/Applica Drags and Datasheets √ P _ A
Datasheets
datasheets ble code ble code

Review of Weld
PO/Purchase PO/Purchase
Map/WPS/PQR/
requisition/Applica requisition/Applica Weld Docs to be submitted
2 Welding book Weld docs WPQ, √ P R A
ble code/GAD Data ble code/GAD Data Maps/WPS/PQR/WPQ for approval
Establishment of
sheet sheet
New WPS/WPQ

PO/Purchase PO/Purchase
Review of
3 Procedures NDT/Job procedure requisition/Applica requisition/Applica NDT/Job procedures √ P R A
Procedures
ble code ble code

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 RAW MATERIAL

PO/Purchase App.
NABL test report , to
Review of Material Test Requisition / App. drags/Datasheets/Specifi
be co-relate with
4 Material identification Certificates and correlation with 100% Applicable drags/Datasheets/S cations Manufacturer's √ P R -
material/Material
material Code/GAD DATA pecifications test certificate (EN-
procured from AVL
Sheet 10204-3.1)

Technical delivery of
Purchase Purchase Purchase Requisition
material and
Inspection of bought Review of manufacturer's test Review of Requisition / Requisition Approved data sheet
5 √ P R - correlation with
out Items certificates/ DATASHEETS documents Approved data Approved data Test Certificate EN10204-
MTC/Datasheets/
sheet sheet 3.1 (As applicable)
TPIA IRN

IN-PROCESS INSPECTION

Sheet Metal parts App. App.

6 cutting, bending and Visual and dimension check 100% drags/Datasheets/S drags/Datasheets/S Inspection records _ P R -
forming etc. pecifications pecifications
Manufacturing
Machining of Should be free from
7 Surface finish Visual/100% drags Inspection records _ P R -
components defects
Manufacturing Manufacturing
Fabrication/Fit-up/Sub- @10% by TPI per
8 Visual and dimension check 100% drags drags Inspection records √ P RW
assembly batch/Equipment

Final Inspection

LPT 100% by
ASME B 16.34/App ASME B 16.34/App manufacturer, 10% by
9 Weld visual/Dimension NDT 100% Inspection records √ P RW -
GAD GAD TPI on butt joints (if
any)

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 Performance check /Assembly check

AIR LOCK ASSEMBLY CHECK

Rotor check/clearance Inspection records, @10% by TPI per

9.1 Visual and dimension check 100% Approved drags Approved drags √ P W
check BGEMPL/AL/PDI/01 batch/Equipment

1:-Paper cut check

2:- Bearing check
3:-Glass size check
Inspection records, 4:- Body check
9.2 Over all testing Visual and dimension check 100% Approved drags Approved drags √ P W
BGEMPL/AL/PDI/01 5:-Over all visual
inspection
@10% by TPI per
batch/Equipment

@10% by TPI on min.

10 Painting DFT 100% EIL spec-6-79-0020 EIL spec-6-79-0020 Inspection records √ P RW -
20 locations (if any)

Compliance /Rub-off
reports with
11 Name Plate Verification Tag nos/Marking chk. Visual/100% Approved drags Approved drags Inspection records √ P W -
photograph to be
submitted

12 Packaging Packing Visual/100% Manual PO Specs and Manufacturing stds - P - -

FINAL DOCUMENTATION ANMD ISSUE OF RELEASE NOTE

Final inspection
dossier to submitted
Submission of
13 - - - - - √ P - A by manufacturer for
inspection dossier
dispatch clearance

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NOTES:-

1) All raw material and bought outs to be procured from approved vendors.
2) Match marking shall be performed for items to be dispatched loose.
3) For site related activities, separate ITP prepared and it will be shared with Client for their Review.
4) 100 % visual (Before Painting), Random dimensional inspection shall be witnessed by TPIA as per GAD, per item/lot/po
5) Separate IRC shall be issued for sub-vendor items & Spares.
6) Original/endorsed by manufacturer, MTC to be provided for review and co-relation with material to TPIA.
7) NDT- DPT 100% to be carried out on butt welded joints and same shall be review by TPIA , 10% DPT witness to be carried out by TPIA over but welds as per ASME B 16.34 (if applicable)
8) Calibration status of monitoring and measuring instruments/machines to be verified by TPIA during inspection activities
9) Painting thickness check (DFT) to be carried out 100% by manufacturer, report to be reviewed by TPIA, 10% Painting witness to performed by TPIA as per SPEC-6-79-0020
10) All approved docs should be signed and verified by TPIA
Legends:- P=PREPARE, H=HOLD, RW=RANDOM WITNESS, A=APPROVED, IR= INSPECTION RECORDS, W=WITNESS, D=DOCUMENTS TO BE SUBMITTED

BEGMPL TPIA (IF ANY) HMEL

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