Written Practice Issue 2 Rev 0

BUMITECH GLOBAL ENERGY SDN BHD (781730-D)
NO 47 & 47-1 Jalan Industri TMP 1, Taman Perindustrian

Tanjung Minyak Perdana, 75260 Melaka.
Tel : +06-312 5027
Website: www.bumitech.org Email : info@bumitech.org
BGESB-TD-016/Rev. No: 1
QA TRANSMITTAL NOTES
CLIENT :: PETRONAS CARIGALI SDN BHD
OUR REF :: PCSB - SKA
DATE :: 10/08/2023
DOC NO :: BGESB/WP/001/ISSUE 2/REV 0
ATN :
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PROCEDURE FOR QUALIFICATION AND DOC. NO. :
CERTIFICATION OF NON-DESTRUCTIVE BGESB/WP/001
BUMITECH GLOBAL ENERGYISSUE
TESTING PERSONNEL SDN ::BHD
REV.
2
0
(781730-D) DATE : 18/01/2023
PROJECT TITLE : PROVISION OF PAN MALAYSIA

INSPECTION SERVICES-BASIC NON-
DESTRUCTIVE TEST (NDT) FOR PCSB-
(SKA)
CONTRACT NO. : RFP=000000040961

DOCUMENT TITLE : QUALIFICATION AND CERTIFICATION OF
NON-DESTRUCTIVE TESTING PERSONNEL
DOCUMENT NO : BGESB/WP/001/ISSUE 2/REV 0
NAME SIGNATURE POSITION DATE
KHAIRUNNISA BINTI
PREPARED BY QA ASSISTANT 10/08/2023
MD YATIM
MOHD HAMDAN TECHNICAL

REVIEWED BY 10/08/2023
IDRIS MANAGER
SYAZLY SYAH MANAGING

APPROVED BY 10/08/2023
KAMARUDIN DIRECTOR
ACCEPTED BY
CLIENT
ATTACHMENT
DOCUMENT PROCEDURE
NO. OF SHEET 0 – 51
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TESTING PERSONNEL REV. :0
DATE : 18/01/2023
BUMITECH GLOBAL ENERGY SDN BHD
PROCEDURE FOR QUALIFICATION AND

CERTIFICATION OF NON-DESTRUCTIVE
TESTING PERSONNEL
DOCUMENT NO : BGESB / WP / 001
ISSUE NO. : 2
REVISION NO. : 0
Prepared By: Reviewed By:
………………………………. ……………………………….
Siti Zulaikha Binti Abdullah Mohd Hamdan Bin Idris
QA Executive Technical Manager
Verified By: Approved By:
………………………………. ……………………………….
Syazly Syah Bin Kamarudin Azri Azhar bin Salim
Managing Director ASNT Level III
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CONTENTS
1.0 SCOPE 6
2.0 BACKGROUND 6
3.0 DEFINITIONS 6
4.0 REFERENCES 7
5.0 QUALIFICATION LEVELS 7
6.0 EDUCATION AND TRAINING REQUIREMENTS 9
7.0 EXPERIENCE REQUIREMENTS 9
8.0 EXAMINATIONS 10
9.0 REQUIREMENT FOR NDT LEVEL III QUALIFICATION 13
10.0 REEXAMINATION 13
11.0 CERTIFICATION 13
12.0 TECHNICAL PERFORMANCE EVALUATION 14
13.0 RECERTIFICATION 14
14.0 TERMINATION OF CERTIFICATION 14
15.0 REINSTATEMENT 14
16.0 15
TRANSFER OF CERTIFICATES ISSUED BY OTHER OUTSIDE AGENCY
17.0 15
DOCUMENTATION
Table 1 : Recommended Initial Training and Experience Levels 16
Table 2 : Recommended Initial Training and Experience Levels for NDT Level II 17
Limited Certifications
Table 3 : Minimum Number of Questions in Level III Examination 18

Table 4 : Minimum Number of Examination Questions 18
Form 1 : Attendance Sheet 19
Form 2 : Examination Results 20
Form 3 : Physical Examination for NDT Personnel 21
Form 4 : Practical Check Points 22
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Appendix A-I
23
Knowledge Requirements for Ultrasonic Testing Level I
Appendix A-2 26
Skill Requirements for Ultrasonic Testing Level I
Appendix A-3 27
Knowledge Requirements for Ultrasonic Testing Level II
Appendix A-4 30
Skill Requirements for Ultrasonic Testing Level II
Appendix B-1 31
Knowledge Requirements for Magnetic Particle Testing Level I
Appendix B-2 34
Skill Requirements for Magnetic Particle Testing Level I
Appendix B-3
Knowledge Requirements for Magnetic Particle Testing Level II 35
Appendix B-4
38
Skill Requirements for Magnetic Particle Testing Level II
Appendix C-1 39
Knowledge Requirements for Liquid Penetrant Testing Level I
Appendix C-2 41
Skill Requirements for Liquid Penetrant Testing Level I
Appendix C-3
Knowledge Requirements for Liquid Penetrant Testing Level II 42
Appendix C-4
Skill Requirements Liquid Penetrant Testing Level II 45
Appendix D-1
Skill Requirements for for Leak Testing Level l & II 46
Appendix E-1
Skill Requirements for Visual Testing Level I 48
Appendix E-2
Skill Requirements for Visual Testing Level II 49
Appendix F-1
Practical Examination Check List 50
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1.0 SCOPE
This procedure establishes the minimum requirements for the control and administration of education,
training, experience and certification of personnel conducting Nondestructive Testing (NDT).
2.0 BACKGROUND
2.1 This procedure defines the minimum requirements for education, training, experience,
examination and certification for personnel responsible for conducting NDT while in the
employment of Bumitech Global Energy Sdn. Bhd.
2.2 This procedure applies to all personnel conducting NDT that meets the requirements of The
American Society for Nondestructive Testing Recommended Practice No. SNT-TC-1A 2020
Edition.
2.3 This procedure applies to all Bumitech Global Energy Sdn. Bhd. Personnel conducting NDT in
the following methods:
a) Ultrasonic Testing (UT)

b) Visual Testing (VT)
c) Radiographic Interpretation (RI)
d) Magnetic Particle Testing (MT)
e) Dye Penetrant Testing (PT)
f) Leak Testing (LT)
3.0 DEFINITIONS
3.1 Qualification Demonstrated skill, demonstrated knowledge, documented training and

documented experience required for personnel to properly perform the
duties of specific job.
3.2 Abbreviation
a) Client Company or organization for whom Bumitech Global Energy Sdn Bhd
performing the work
b) NDT Non-Destructive Testing
c) ASNT The American Society for Non-Destructive Testing
3.3 Certification Written Testimony of Qualification
3.4 Certifying Authority Managing Director of Bumitech Global Energy Sdn Bhd
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3.5 Certification Agency The employer of the personnel being certified, BGESB.
3.6 Outside Agency A company or individual who provide NDT Level III services and whose
Qualifications to provide this service have been reviewed by Bumitech
Global Energy Sdn Bhd.
3.7 Experience Work activities accomplished in a specific NDT method under direction
of qualified supervision including performing the NDT method and
related activities but not including time spent in organized training
programs.
3.8 Training The organized program developed to impart the knowledge and skill
necessary for qualification.
3.9 Education The institutionalized program, prescribed by appropriate authorities that

is offered by school institutes, organizations, colleges or universities
established for the sole purpose of providing instruction in an orderly,
planned and systematic fashion.
3.10 Examination A formal, controlled, documented interrogation conducted in accordance

with a procedure.
3.11 Written Practice A written description of the requirements and action that apply
specifically to personnel involved in NDT
4.0 REFERENCES
4.1 The American Society for Nondestructive Testing Recommended Practice No. SNT - TC-1A
"Personnel Qualification and Certification of Nondestructive Testing", 2020 Edition.
4.2 SNT-TC-1A Methods Supplements in section (2.3)
4.3 ASME BPVC -Section V – Nondestructive Testing
5.0 QUALIFICATION LEVELS
5.1 For each NDT method, qualification is divided into three (3) basic levels; Level I (one), Level II
(two) and Level III (three).
5.2 Any further subdivision for specific situations, where additional levels of skill and responsibility
are deemed necessary, shall be addressed by revisions or addenda to this procedure, if and when
the need required.
5.3 Each basic level is defined as an individual that carries the following responsibilities:
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5.3.1 Level I
5.3.1.1 Performing specific calibrations, specific tests and specific evaluations for
determining the acceptance or rejection of tested items in accordance with
specific written instructions.
5.3.1.2 Shall be able to receive instructions or supervision from a certified NDT Level II
or Level III.
5.3.2 Level II
5.3.2.1 Be familiar with the scope and limitations of each method for which for which
the individual is certified.
5.3.2.2 Set up and calibrate equipment.
5.3.2.3 Interpret and evaluate results with respect to applicable codes, standards and
specifications.
5.3.2.4 Organize and report the results of NDT tests.
5.3.2.5 Train and guide Level I and Trainee personnel as assigned by immediate
supervisor and/or Level III.
5.3.3 Level III
5.3.3.1 Be responsible for NDT operations to which assigned and for which certified.
5.3.3.2 Establish methods and test techniques use of all NDT procedures to be used on
behalf of Bumitech Global Energy Sdn Bhd by Level I and Level II personnel.
5.3.3.3 Interpret test results in terms of applicable codes, standards, specifications and
procedures.
5.3.3.4 Be sufficiently familiar with applicable materials, fabrication and/or product

technology to establishing acceptance criteria where none are available.
5.3.3.5 Be generally familiar with commonly used NDT methods.
5.3.3.6 Be responsible for the training and examination of NDT Level I and Level II
personnel.
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6.0 EDUCATION AND TRAINING REQUIREMENTS
6.1 Basic Level I and Level II personnel initially certified to conduct NDT test under this procedure
shall have or exceed the ND1 class training hours shown in Table 1.
6.2 This formal NDT training shall be conducted by company's NDT Level III, an outside Level III
agency or other certified individual selected by Bumitech Global Energy Sdn Bhd.
6.3 The training program shall follow the "Recommended Training Courses" for each test method as
recommended in SNT-TC-IA. The training course outline may be modified by deleting or adding
topics to meet specific applications or for limited certification.
6.4 Bumitech Global Energy Sdn Bhd. Managing Director may deem it appropriate to revise the
outline and training hours. This revision should be specific in the outline and minimum hours in
Table 1.
6.5 NDT procedures and test techniques that individual will encounter in their specific assignments,
and the applicable instructions, specifications and codes used by Bumitech Global Energy Sdn
Bhd, shall be part of each candidate's documented on-the-job training under the coordination of
NDT Level III individual.
6.6 If a person is being qualified directly to Level II with no time at Level I, the required training
hours shall consist of the sum of the hours required for Level I and Level II.
6.7 The basic education and training hours attended of each individual shall be documented.
7.0 EXPERIENCE REQUIREMENTS
7.1 The minimum initial experience requirements for Level I and Level II personnel are summarized
in Table 1.
7.2 Where certification in two or more methods are sought, credit for simultaneous initial experience
is considered valid only when the candidate spends a minimum of 25% of their work time on
each method and the remaining time on NDT related activities.
7.3 If a person is being qualified directly to Level II with no time at Level I, the required experience
shall consist of the sum of the times required for Level I and Level II.
7.4 The experience or work activities accomplished in each NDT level shall be documented.
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8.0 EXAMINATIONS
8.1 Examinations
8.1.1 All NDT personnel shall be given a Vision Examination, at least as per certification
expiry. The individual shall be capable of reading a Jaeger Number 2 or equivalent type
and size letters at a distance of not less than 30.5 centimeters. Form 3 may be used for
vision examination.
8.1.2 All NDT personnel shall demonstrate the capability of distinguishing and differentiating
Contrast Among Colors or shades of gray used in the method. This examination shall be
administered upon initial certification and every year. Form 3 may be used for shades of
gray - distinguishing and differentiating.
8.1.3 Physical examinations are to be administered by Bumitech Global Energy Sdn. Bhd.
Managing Director or other appropriate trained personnel.
8.1.4 The physical examination results of each individual shall be documented.
8.2 General Examination
8.2.1 Each Level I and Level II candidate shall be given a general, multiple-choice, written
examination addressed to the basic principles of each method for which certification is
sought.
8.2.2 This examination will either be administered as part of the organized training program or
given separately when experienced personnel are being examined for recertification or
for initial certification when coming from a former employer and complying with this
procedure.
8.2.3 The contents of general examination shall meet or exceed the example questions in the
applicable SNT - TC-1A Supplements.
8.2.4 Candidate shall have access to questions only at the time of the examination. This
examination shall be closed book, however, necessary data such as graphs, tables, etc.
may be provided.
8.2.5 The security of the examination program is vested with the responsible Level III
individual, including development, selection and grading the examination questions.
8.2.6 The minimum number of examination questions to be included in General Examination is

summarized in Table 3.
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8.3 NDT Level III Examinations
Basic Examinations:
The NDT Basic Examination need not be retaken to add another test method as long as the candidate
holds a current Level III certificate or certification. The minimum number of questions that should be
given is as follows:
8.3.1 Fifteen (15) questions relating to understanding the SNT-TC-1A document.
8.3.2 Twenty (20) questions relating to applicable materials, fabrication, and product technology.
8.3.3 Twenty (20) questions that are similar to published NDT Level II questions for other appropriate
NDT methods.
8.3.4 Method Examination (for each method)
8.3.5 Thirty (30) questions relating to fundamentals and principles that are similar to published ASNT NDT Level
III questions for each method, and
8.3.6 Fifteen (15) questions relating to application and establishment of techniques and procedures that are similar
to the published ASNT NDT Level III questions for each method, and
8.3.7 Twenty (20) questions relating to capability for interpreting codes, standards, and specificationsrelating to the
method.
8.3.8 Specific Examination (for each method).
8.3.9 Twenty (20) questions relating to specifications, equipment, techniques, and procedures applicable to
the employer's product(s) and methods employed and to the administration of thewritten practice.
A valid endorsement on an ASNT NDT Level III certificate fulfills the examination and for each
applicable NDT method.
All qualification examination questions shall be approved by the NDT Level III responsible for the
applicable method.
8.4 Specific Examination
8.4.1 Each Level I and Level II candidate shall be given a specific, multiple choice, written
examination addressing the equipment, operating procedures and test techniques that the
personnel may encounter in their specific job assignments.
8.4.2 The examination shall address the common specifications, codes and acceptance criteria
used by Bumitech Global Energy Sdn. Bhd as part of routine testing operations.
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8.4.3 This examination shall be closed book, however, necessary data such as graphs, tables,
specifications, procedures and codes may be provided.
8.4.4 The minimum number of examination questions to be included in Specific Examination

is summarized in Table 3.
8.3 Practical Examination
8.3.1 Each Level I and Level II candidate shall be given a minimum 1(One) sample practical,
hands-on examination that demonstrates the candidate's familiarity with and ability to
operate necessary test equipment.
8.3.2 At least ten (10) different checkpoints requiring understanding of NDT variables and
procedural requirements shall be included. The examination shall include recording and
analyzing test results in accordance to the company's NDT procedures and instructions, to
the degree necessitated by the candidate's anticipated level of qualification.
8.3.3 The number of flawed specimens as in Table 4 shall be tested and the results analyzed by
the person considered for certification.
8.3.4 Selection of the flawed specimen shall be made by the NDT Level III individual and
performance shall be made measured based on check point list.
8.4 Grading of Written and Practical Examinations
8.4.1 The results of each candidate's three-part examination (general, specific and practical) are
to be combined into a composite score for which a score of at least 80% with no
individual written examination having a passing grade less than 70%.for practical
examination a passing grade of at least 80%
8.4.2 The composite examination grade for each candidate shall be the mean (simple average
grade) of the grades obtained in the three parts of the examination. The formula for
calculating the composite grade is as follow;
Composite grade = (General + Specific + Practical)

3
8.4.3 Those fail shall be prohibited from taking a re-examination for the following 30 (thirty)
calendar days, unless of having evidence having received suitable additional training is
presented, thus allowing earlier re-examination to be given.
8.4.4 The grading and administration of the examination shall be the responsibility of the
designated NDT Level III, who shall approve the use of all Level I and Level II
questions.
8.4.5 The grading of each individual shall be recorded.
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9.0 REQUIREMENT FOR NDT LEVEL III QUALIFICATION
9.1 An individual can qualify for NDT Level III certification at Bumitech Global Energy Sdn Bhd by
satisfying one of the following initial criteria:
9.1.1 Possess a Degree in Engineering, Physical Science or Technology plus a minimum of one
year experience comparable to a Level II in the method or for the methods which being
certified, or
9.1.2 Possess a Diploma in Engineering, Physical Science or Technology plus two years
experience comparable to a Level II in the method or methods for which being certified,
or
9.1.3 Possess SPM, SPMV, or STPM certificate with pass in mathematics and physical
sciences, plus four years in NDT experience in an assignment comparable to that of an
NDT Level II in the applicable NDT methods).
9.2 Each Level III candidate shall be given Bumitech Global Energy Sdn Bhd. administered Level III
examinations. The Level III qualification examination questions shall be similar to those found in
ASNT published Level III questions for each method. The structure and minimum number of
questions shall be as shown in Table 5. The result of the examinations shall be recorded.
9.3 Requirement 9.2 will be satisfied if the individual holds a current valid ASNT NDT Level III
certificate in the specific NDT method, and documented evidence of experience exists, including
the preparation of NDT procedures to codes, standards, or specifications and the evaluation of test
results.
10.0 REEXAMINATION
Those failing to attain the required grades should wait at least thirty (30) days or receive suitable
additional training as determined by the NDT Level III before reexamination.
11.0 CERTIFICATION
11.1 The NDT Level III of Bumitech Global Energy Sdn Bhd is appointed by the Managing Director
upon satisfaction presentation of documentation showing evidence of qualification in accordance
with this procedure, in the methods) for which certification is required.
11.2 For special case wherein a new staff member who held an equivalent certification with a previous
employer seeks certification in an NDT method with Bumitech Global Energy Sdn Bhd, said
certification shall be granted following these requirements:
11.2.1 Presentation and acceptance by company's NDT Level III of documentation verifying the
scope of the earlier certification.
11.2.2 Reexamination in those portions of the examinations in Section 8.
11.2.3 Provided no more than six (6) months has passed since NDT activities were carried out
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under the previous employer's certification program.

11.2.4 Provided he is being re-certified within six (6) months of termination.
12.0 TECHNICAL PERFORMANCE EVALUATION
12.1 Technical performance of Level I and Level II shall be evaluated and documented every 1 year by
the level III or anytime at the discretion of the Managing Director.
12.2 The technical performance evaluation shall be as per Para 8.4 requirements.
13.0 RECERTIFICATION
13.1 All Level I and Level II NDT personnel shall be recertified every (3) three years based upon
evidence of continuing satisfactory performance as judged and documented by NDT Level III for
the applicable method. Where a weakness is identified in the technical performance of an
individual supplemental training and examination may be used, at the discretion of the Bumitech
Global Energy Sdn Bhd. NDT Level III to retrain the individual prior to completion of re-
certification.
13.2 NDT Level III personnel shall be re-certified every five years base upon continuing satisfactory
performance as judge by Bumitech Global Energy Sdn Bhd Managing Director.
14.0 TERMINATION OF CERTIFICATION
14.1 The certification of all NDT personnel shall terminate upon a period of one year during which no
NDT -related work is performed as part of the individual's job responsibilities.
14.2 All qualifications of NDT personnel leaving the employment of Bumitech Global Energy Sdn
Bhd are revoked at the time of the employee's separation.
15.0 REINSTATEMENT
An NDT Level I, Level II, or Level III whose certification has been terminated may be reinstated to theformer
NDT level, without a new examination, provided all of the following conditions are met:
- The employer has maintained the personnel certification records required

- The employee' s certification did not expire during termination.
- The employee is being reinstated within six (6) months of termination.
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16.0 TRANSFER OF CERTIFICATES ISSUED BY OTHER OUTSIDE AGENCY
16.1 A certificate can be transferred only during a recertification; in case of doubts, Bumitech Global Energy
Sdn Bhd reserves the right to perform all the actions foreseen for a complete reexamination.
16.2 If the previous certificate is not expired for more than six months, the candidate shall be reexamined in
all part as specified on chapter 8 when he/she doesn’t meet one of the follows conditions:
- previous certificate was issued before 2023 January.
or
- the certificate was issued by a certification body recognized by Bumitech and signed by a ASNT
NDT level III.
or
- demonstration of training and experience requirements moreover evidence of documented
successful completion of examinations, with questioner and certificate ofNDT level III appointed
who signed certificate to transfer.
If the transfer requirements above described are not met, the transfer procedure cannot be applied and a
complete examination shall be carried out.
17.0 DOCUMENTATION
17.1 The Managing Director is responsible for the gathering and organization of all documentation
relating to the overall NDT program at Bumitech Global Energy Sdn Bhd.
17.2 Included in the documentation to be maintained as part of objective evidence for the QA/QC
program shall be the following:
17.2.1 Name of certified individual.
17.2.2 Level of certification and NDT method.
17.2.3 Educational background and experience of certified individuals.
17.2.4 Statement indicating satisfactory completion of training in accordance with this

procedure. Result of vision examination.
17.2.5 Current examination copies or evidence of successful completion of examinations.
17.2.6 Evidence of successful completion of examinations or other suitable evidence of

satisfactory qualifications when such qualifications are used in lieu of examinations.
17.2.7 Composite grades or suitable evidence of grades.
17.2.8 Dates of certification and/or re-certification and the dates of assignments to NDT.
17.2.9 Signature of certifying authority, i.e. Managing Director

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Table 1. Recommended Initial Training and Experience Levels
Experience
Examination NDT Technique Training

Method level Hours Minimum Hours Total Hours
in Method in NDT
I 40 210 400
Ultrasonic Testing (UT)
II 40 630 1200
I 8 70 130
Visual Testing (VT)
II 16 140 270
I 12 210 400
Magnetic Particle
Testing (MT)
II 8 210 400
I 4 70 130
Dye Penetrant Testing
(PT)
8 140 270
I Bubble 2 3 15
Leak Testing (LT) Testing
II 4 35 80
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Table 2. Recommended Initial Training and Experience Levels for NDT Level II Limited Certifications
RECOMMENDED INITIAL TRAINING AND EXPERIENCE LEVELS FOR NDT LEVEL II LIMITED CERTIFICATIONS
Minimum
Examination Limited Certification Technician’s Abbreviated Formal Work
Method Starting Point term Training Experience in
Technique
(Hours)
Film Interpretation Non-Radiographer RT-FI 40 220
Radiographic
Film Interpretation RT Level I RT-FI 24 220
Radioscopy (*) Non-Radiographer RT-S 64 1600
Radioscopy (*) RT Level I RT-S 32 1200
Digital Thickness Measurement Trainee UT-TH 8 40
Ultrasonic (numeric output only)
A-scan Thickness Measurement Trainee UT-TH 24 175
(*) Technique foreseen in the ISO 9712:2021 standard as a limitation to the RT radiographic method
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Table 3: Minimum Number of Questions in Level III Examination
NUMBER
EXAMINATION OF SUBJECT MATTER
SPECIMENS
15 Understanding of SNT TC-1A
Basic
20 Material; fabrication and product technology
(Only Once)
20 All NDT methods ( Level II )
30 Fundamental principle of method
Method
15 Use of applicable techniques and procedures
( Each Method)
20 Code, standard and interpretation
20 Specification, equipment, technique, and procedures applicable

Specific
to Bumitech Global Energy Sdn Bhd, method of inspection and
( Each Method)
administration of this practice.
Table 4. Minimum Number of Examination Questions
General Specific
Examination
Method Level I Level II Level I Level II
Ultrasonic Testing
(UTTM) 20 10
Visual Testing (VT)

40 40 20 20
Magnetic Particle
Testing (MT) 40 40 20 20
Dye Penetrant Testing

(PT) 40 40 20 20
Leak Testing (LT)

20 20 15 15
Bubble Test
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Form 1
Non-Destructive Testing Training Attendance Sheet
Organization :............................................................. Date : .......................... .

Method : ............................................................ Level : ............................
Trainer : ............................................................ Total Hours : ...........................
No. Name I.D. No. Signature
This is to certify that the above attendees have successfully completed a classroom training program conducted in
accordance to The American Society for Non-Destructive Testing (ASNT) Recommended Practice No. SNT-TC-
IA, latest edition.
Trainer:
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Form 2
Non-Destructive Testing Examination
Examination Results
Name : ........................................................... I.D. No : ................................. .

Organization : ............................................................ Date : ................................... .
Method : ........................................................... Level : ....................................
This is to certify that the above personnel have completed an examination conducted in accordance to The
American Society for Non-Destructive Testing (ASNT) Recommended Practice No. SNT-TC-IA, current edition,
with the following result:
Individual Min Passing Examination

Status
Examination Grade Grade
General 70%
Specific 70%
Practical 80%
Composite 80%
Examiner:
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Form 3
Record of Physical Examination for NDT Personnel
Name : I.C No. : _
Date of Birth : Sex : _____________
Vision Test
All NDT Level I, Level II, and Level III personnel shall be given a vision test, at least annually, to ensure
natural or corrected near distance acuity exist at least one eye. The personnel shall be capable of reading a
Jaeger Number 2 or equivalent type and size letters at a distance of not less than 12 inches (30.5 centimetres).
Color Test
The capability to distinguish and differentiate contrast between colours or shades of gray shall be
demonstrated. This examination shall be administered upon initial certification and every three years
thereafter.
Examination Result
Date
Dateof Vision
Vision Colour
Colour Corrected
Corrected Test
Test Examiner Signature
Examiner Signatures
of Test Test Test Lenses Result
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Form 4
Non-Destructive Testing Examination Practical Check Points
Name :………………………………….. I.D No.:………………………….
Organization:…………………………… Date : …………………………..
Method : ……………………………….. Level: ……………………………
Test Object: ……………………… Accept/Reject Criteria: …………………………
Score: ……………………………… Percentage: ………………………
Examiner: ………………………….
Item Check Point Yes No Remark
1. Selection of Equipment
2. Equipment Set-up
3. Equipment Calibration
4. Test Surface Preparation:
5. Selection of Test Technique
6. Inspection Sequence
7. Interpretation and Evaluation
8. Acceptance of Test Result
9. Reference to Test Procedure
10. Reference to
acceptance/Rejection Criteria
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Appendix A-1
Knowledge Requirements for Ultrasonic Testing Level I
1. Introduction to NDT
a. Definition and reasons for applying NDT.

b. Description and applications of common NDT method.
c. Advantages and limitation of most common NDT method.
d. Comparison between NDT and DT.
e. Introduction to QA/QC concept.
f. Responsibility of levels of certification
2. Introduction to Ultrasonic
a. Definition of ultrasonic.
b. History of ultrasonic testing.
c. Application of ultrasonic testing.
3. General Industrial Safety Precaution
a. Safe handling of tools, equipment and material.

b. Use of protective at fire.
c. Safe working habits.
d. Safety and health hazard.
4. Mathematic
a. Algebra.
b. The use of graph papers and calculators.
5. Terminology, Physical Principles and Fundamental of Ultrasonic Wave
a. Oscillation, wave, sound wave.

b. Definition and mathematical expression related to frequency, velocity of propagation and wave
length.
c. Type of rules of propagation.
6. Ultrasonic Beam in Matter
a. Principle of sound field - frequency, velocity, transducer size, length of new field and divergent
beam for normal probe.
b. Principle of reflection and transmission of sound waves on perpendicular incidence and acoustic
impedance.
c. Introduction to sound attenuation.
d. Interpreting of back reflection.
e. Influence on sound waves of reflectors of various size.
f. Reflection depending on varying size, shape, orientation and position of reflector.
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7. Generation and Detection of UT
a. Principle of generation and detection of UT waves.

b. Type of probe and their principle of construction.
c. Care of search unit.
8. Equipment and Accessories
a. Description of block diagram of UT equipment with single and double transducer operations
function of the elements.
b. Ultrasonic flaw detector thickness gauge controls and their function.
c. Signal presentation A-scan.
d. Signal amplitude and dB concept.
9. Testing Technique
a. Basic principle of pulse echo technique application and limitations.

b. Basic principle of through transmission technique application and limitation.
c. Example of coupling method and coupling application - definition characteristic example of
couplant.
10. Calibration of Testing Equipment
a. Introduction to calibration blocks.

b. Range calibration for normal and single and twin crystal.
c. Checking range of calibration. Consideration of differences in sound velocity between calibration
blocks and test piece.
d. Correction of the calibration for normal and twin crystal probe.
e. Calibration of sensitivity on geometrically defined reflectors.
f. Calibration for wall thickness for thin wall tube.
g. Calibration of equipment horizontal and vertical linearity.
11. Code of Ethics
a. Brief description and discussion of various codes of ethics.
12. Material Process and Defects
a. Introduction to material processes.

b. Definition of discontinuities and defects.
c. Inherent processing and services induced discontinuities.
13. Testing Technique Considering the Condition of Test Specimen
a. Geometry and temperature of material.

b. Visual inspection and surface condition for scanning.
c. Relationship between the properties of metal and Ultrasonic parameter.
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14. Conducting and Recording Test
a. Preparation of appropriate test equipment and related accessories.

b. Range sensitivity and calibration for plate and pipe thickness and lamination examination.
c. Conducting test according to written instruction for plate and pipe thickness and lamination check.
d. Identification of lamination signal in plate and pipe.
e. Recording and reporting the detail of test, equipment, procedure, and test result for plate and pipe..
15. Codes, standard, specification and procedure
a. Introduction of codes, standard, specification, procedure and instruction.

b. General knowledge on national regional and International codes and standards.
c. Understanding codes, standard and specified, procedure pertaining to lamination inspection.
d. Understanding of written instruction.
16. Interpretation and evaluation of test result
a. Inspection and evaluation of test result for thickness and attenuation measurement according to
codes, standard, specification and procedures.
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Appendix A-2
Skill Requirements for Ultrasonic Testing Level I
1. General Safety Precaution
a. Demonstrate safe working habits.

b. Handle tools, equipment and material safety.
c. Use protective clothing.
d. Apply first -aid treatment for cuts and bums.
e. Apply treatment for electrical shock victims.
f. Handle toxic chemical with care.
g. Recognize hazardous material (labels & color)
2. Equipment And Accessories
a. Identify the use and function of Ultrasonic set controls and CRT screen.
b. Identify the use and function of Ultrasonic probes.
c. Handle Ultrasonic probe correctly.
d. Identify the use and function of Ultrasonic couplant.
e. Familiarize with the use and function of reference and calibration blocks.
3. Calibration and sensitivity setting
a. Use sweep range calibration with 0 deg. probe.

b. Distinguish between back walls.
c. Calibrate and read the result as shown by normal probes.
d. Measure signal amplitude using area - amplitude and distance amplitude calibration blocks.
e. Determine the probes resolution and dead zones.
f. Set test sensitivity for normal and twin crystal probes using standard test block, reference block
and back wall echo. Calibration and sensitivity setting
4. UT Beam Properties and Characteristics
a. Plot the normal beam spread.
5. Preparation for Testing
a. Perform visual inspection and surface preparation.

b. Select appropriate equipment and accessories for testing according to written instruction.
c. Identify and select zones for testing according to written instruction.
6. Testing, Evaluation, Recording and Reporting
a. Perform Ultrasonic thickness measurement using UT flaw detector and thickness gouge.
b. Perform thickness and attenuation measurement according to written instruction.
c. Evaluation and record thickness and attenuation result.
d. Evaluation and record UT lamination test, dB drop and back wall echo.
e. Record the finding on report sheet.
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Appendix A-3
Knowledge Requirements for Ultrasonic Testing Level II
1. Introduction to NDT
a. Selection criteria for the application of NDT.

b. Methodology of NDT application, specific and distinctive characteristic of NDT method.
2. Introduction to Ultrasonic
a. Advantage and Limitation.
3. Terminology, Physical Principles and Fundamental of Ultrasonic waves
a. Discussion on modes of propagation.

b. Spectral composition of Ultrasonic pulse.
c. Mode conversions
4. Ultrasonic Beam in Matter
a. Influence of properties of objects on mode of propagation (velocity, attenuation, surface shape

and condition) for ample beam.
b. Sound field (calculation of characteristic value near field, far field and beam spread)
c. Principle of reflection and refraction of sound waves on incident.
d. Discussion of critical angle for reflection of sound waves on incidence.
e. Calculation of angle of incident in materials, special cases and almost complete wave
transformation and total reflection of longitudinal waves.
f. Calculation of acoustic impedance, coefficient of reflection and transmission.
g. Interpretation and prediction of boundary echoes.
h. Influence of sound waves of reflectors of various sizes (reflection, scattering, diffraction and
interference.
i. Influence of properties of objects on sound formation, surface shape and condition, change of
velocity and/or ample.
j. Sound field (focusing) influence of properties of objects on sound propagation
k. Ultrasonic transmission through the boundary of planar separation in steel under high compressive
load of two media separated by a thin layer of liquid.
5. Generation and Detection of ultrasonic Waves
a. Electro mechanic transducer (piezoelectric and magnetostrictive).

b. Properties of transducer (nominal and working frequency and bandwidth).
c. Types of probes, their construction and mode of operation (immersion type, angle beam, probe
and focusing probe).
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a. Discussion on block diagram of basic Ultrasonic equipment with single and double transducer
operation. Function of the elements.
b. Characteristic of equipment and system control (range, delay, reject, dumping, gates, DAC).
c. dB calculations.
d. Resolving power and sensitivity of probes.
e. Measurement of linearity.
f. Measurement of saturation and amplifier threshold. Signal to Noise ratio.
g. Influence of the width of initial pulse.
h. Signal presentation (linear and logarithmic plotting of echo amplitudes).
7. Testing Technique
a. General discussion on various test techniques (pulse echo, through transmission)

b. Discussion on special technique (Tandem technique, Focalized technique, Surface wave technique
and Immersion technique).
c. Technical consideration for the selection of various coupling medium and coupling methods.
8. Calibration of Testing System
a. Application of various calibration blocks.

b. Calibration of angle beam probes for exit point and angle.
c. Range calibration for angle probe.
d. Calibration for sensitivity on geometrically defined reflectors (flat bottom holes, side drilled holes
and notches).
e. The determination during calibration of transducer sensitivity, resolution angle and exit point.
f. Calibration blocks for beam profile measurement and curved specimen.
g. Construction of distance amplitude correction (DAC) calibration of sensitivity considering
distance and size of back wall, side drilled holes, disc, sphere, etc.
h. Sensitivity setting and flaw size determination using DOS method.
i. Measurement of transfer loss and attenuation.
9. Quality Assurance
a. Introduction to the QA concept.
10. Code of Ethics
a. Legal liability and responsibility of NDT personnel.
11. Material, Process and Defect
a. Structure of metal and alloy.

b. Mechanical properties of materials.
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12. Principal of Welding.
a. Definition.
b. Types of welding defects.
c. Welding metallurgy.
d. Welding process.
e. Types of joints.
13. Testing Technique Considering the Condition of Test Specimen
a. Selection of probe and estimation of the condition of the sound field in the test specimen.
b. Influence of surface condition on the sound transmission. Preparation of the test and (back)
contour surfaces. Selection of suitable coupling method and couplant.
c. Probability of detection depending on types, position and orientation of defect.
d. Selection of incidence and type of probe depending on accessibility.
14. Conducting and Recording the Test
a. Selection and preparation of test equipment and related accessories for welded inspection.
b. Range and sensitivity calibration for weld inspection.
c. Conducting tests according to written procedures for weld inspection.
d. Interpretation of signals.
e. Technique of defect sizing including the boundary amplitude, DAC, DOS.
f. Recording and reporting detail of the test: test equipment, procedure and test result for weld
inspection.
g. Conducting test on thin wall small diameter tubes.
15. Codes, Standards, Specification and Procedures
a. Contents of various codes, standards pertaining to weld inspection e.g. ASME, BS, API, AWS,
etc.
b. Interpretation of test procedures.
c. Establishing test techniques for specific conditions including lamination test and thickness
gauging.
16. Interpretation and Evaluation of Test Results
a. Basic consideration and problems of interpretation and evaluation.

b. Evaluation of test result for casting and forging according to codes, standards, specification and
procedures.
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Appendix A-4
Skill Requirements for Ultrasonic Testing Level II
a. Identity the use and function of Ultrasonic couplant for special application.
b. Identity the use and function of Ultrasonic probes including special probes such as high
temperature probe, focusing, immersion probe, etc.
c. Identity the use and function of the Ultrasonic calibration blocks related to normal beam, angle
beam and surface wave testing.
2. Calibration and Sensitivity Setting
a. Use sweep range calibration for single and twin crystal, angle probes.
b. Determine the equipment performance and characteristics (time base linearity, amplifier linearity,
etc).
c. Determine the probe characteristic (including) probe index and exit points.
d. Set sensitivity for angle probe inspection using standard test blocks and DGS.
3. Ultrasonic Beam Properties and Characteristic
a. Plot the angle beam spread.

b. Determine mode conversion at the interface.
c. Observe mode conversion by double reflection at comer reflector.
d. Determine the signal from round specimens.
a. Prepare instruction in normal beam inspection.

b. Perform Ultrasonic test on welded plate, pipe, T -joint, nozzle, nodes and others according to
written procedure.
c. Perform Ultrasonic test on others welded joints according to written procedure.
d. Interpret and evaluate Ultrasonic test result based on codes, standards and specifications.
e. Records all finding (probe locations, defect locations and sizing etc.) on report sheet.
f. Determine defects height.
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Appendix B-l
Knowledge Requirements for Magnetic Particle Testing Level I
1. Introduction to Non-Destructive Testing (NDT) Techniques
a. Definition and reason for applying NDT.

b. Description and fields of application of commonly used NDT methods.
c. Comparison between non-destructive and destructive testing.
d. Related arithmetic including algebra.
e. Brief discussion on code of ethics.
2. Introduction to Magnetic Particle Testing
a. Definition of magnetic particle testing.

b. Historical background of magnetic particle testing.
c. Applications such as testing materials, testing various structures, maintenance
inspection, etc.
d. Criteria for successful inspection.
3. General Safety Observation
a. Safe handling of tools, equipment and materials including electrical equipment at 110 volts and
above.
b. Use of protective attire.
c. Safe working habits in open and confine space.
d. Safety and health hazards.
4. Physical Principles of Magnetic Particles
a. Electricity: current, voltage, resistance, alternating current and direct current.

b. Magnetism: magnetic poles, permanent magnets, temporary magnets, permeability, Ferro
magnets and non-Ferro magnets.
c. Basic concept of magnetic field around a conductor, solenoid, electromagnet, magnetic flux,
magnetization force.
d. Visible and ultraviolet light.
5. Test Methods and Techniques
a. Brief description on methods of magnetization: Longitudinal and circular.

b. Brief description on magnetization techniques: Permanent magnets, electro-magnets, coil passage
of current and central conductors.
c. Brief description on working methods: Remnant field, continuous field, wet method, dry method.
d. Brief description on the demagnetization principles. Verification of remnant fields.
e. Checking the sensitivity of the test system.
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a. Introduction to testing equipment:

- Permanent Magnet
- Electro-Magnet yokes
- Portable and stationary equipment Demagnetization equipment Basic knowledge on test
capacity
b. Equipment operation, maintenance and safety
c. Accessories:
- Basic knowledge of the various contact points
- Graduated tube for checking inspection baths Field indicator (Berthold and ASME test
pieces)
- Calibration test pieces (Ketto's ring)
- Magnetic field measurement equipment
- UV lamps
- UV lights
- Intensity meter
- Colored and fluorescent powder Color for increasing contrast
d. Discussion on testing equipment:
- Permanent Magnet
- Electro-magnet yokes
- Portable and Stationary equipment Demagnetization equipment Concept of testing
capacity Maintenance of equipment
e. Accessories:
- Discussion of the various points of contract
- Graduated tubes for checking on baths
- Field indicator - ASME and Berthold test pieces
- Calibration test pieces (Ketto's ring)
7. Material Processes and Defects
a. Basic properties of metallic materials.

b. Definition of casting, rolling forging and welding.
c. Primary Ingot Casting.
d. Production of slabs, billets and blooms (through rolling process).
e. Definition of discontinuities and defect.
f. Inherent, processing and service-induced discontinuities.
8. Codes, Standards, Procedures and Safety
a. General knowledge on national, regional and international codes and standards, general
knowledge on specifications.
b. Industrial safety standards.
c. Testing according to testing instructions.
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9. Presentation and Recording of Results
a. Presentation of results on test form.

b. Recording of indications:
- To locate and identify them with reference to the test piece.
- Transfer methods
c. Observation and recognition of indication
- Condition for the observation on of colored and fluorescent particles, lighting
requirements, recognition of false indications
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Appendix B-2
Skill Requirements for Magnetic Particle Testing Level I
1. Preparation for Testing
a. Perform visual inspection and surface preparation.

b. Select appropriate equipment and accessories for testing according to instructions.
c. Identify and select zone (areas) for testing according to instruction.
a. Test, observe and record the following samples in accordance with written instructions:
- Butt weld samples with prod and yoke using wet and dry methods
- Gear
- Crankshaft-fluorescent particle and wet bench
- Ring-control conductor and fluorescent particle
b. Test, record, interpret, evaluate and report the following samples according to the general
procedures.
- Fillet weld on T-joint
- Small complex parts e.g. aircraft or automotive part with thread
- Nozzle including casting and weld or gas cylinder
- Turbine blade
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Appendix B-3
Knowledge Requirements for Magnetic Particle Testing Level II
a. Economic criteria for the application of NDT

b. The importance of the code of ethics.
2. Introduction to Magnetic Particle Testing
a. Special applications.
b. Advantages and limitations
3. Physical Principles of Magnetic Particles
a. Electricity: Surface flowing of alternating current and internal flowing of direct current.
b. Magnetism: Ferro-, para- and diamagnetic materials.
c. Practical concept of permeability, magnetic fields, lines of force, magnetic field around a
conductor, solenoid, electromagnet, magnetic flux, magnetization force, reluctance and
hysteresis.
d. Light intensity unit and measurement.
e. Magnetic Field Characteristics:
- Remnence permeability, saturation, normal and tangential components of the magnetic field.
f. Symbols and abbreviations.
g. Concept of electromagnetic waves.
4. Test Methods and Techniques
a. Discussion on methods of magnetization: Longitudinal and circular.

b. Discussion on magnetization techniques: Permanent magnets, electromagnets, coils, by passage
of current and by induction.
c. Discussion on work methods: Remnant field, continuous field, dry method, wet method.
d. Testing techniques:
- For work piece of different alloy, shape and condition
- With various types of current
- Field direction for various cases under study.
- Appropriate field intensity
- Test sequence.
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e. Preparation of wet and dry suspension for colored and fluorescent particles.
f. Selection of techniques for checking sensitivity of the test:
- Use of field indicator
- Work pieces for evaluating the sensitivity of the test
- Work pieces for evaluating magnetic particles
g. Reasons for demagnetization: Operating conditions and testing the effectiveness of
demagnetization.
a. Selection of appropriate equipment depending on the nature of test.

b. Comparison between portable equipment, stationary installations automated equipment.
6. Material Processes and Defects
a. Structure of metals and alloys.

b. Physical and mechanical properties of metallic materials.
c. Discontinuities and defects in metallic materials.
d. Processing discontinuities-primary and manufacturing process and related defects.
e. Materials in service:
f. Behaviors of materials in service
g. Service conditions leading to defects and failures; corrosion, fatigue, wears overload and brittle
fracture
h. Significant of defects which lead to failure.
7. Codes, Standard, Procedures and Safety.
a. Discussion on standards applicable to magnetic particle test: Test methods, materials for the test
(ASTM, MIL, BS, ASME codes).
8. Presentation of Reports and Documentation
a. Preparation of reports and the testing.

b. Preparation and filing of the report form.
c. System of documentation of results.
9. Interpretation and Evaluation of Test Results
a. Presentation of results.
b. Interpretation of the findings in accordance with the manufacturing process.
c. Evaluation of results according to the criteria of the codes, standards, specifications and
procedures.
d. Additional information for making the results more conclusive.
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a. Introduction to quality assurance concepts.
11. Organization and Administration of NDT
a. Safety:
- Implementation of industrial safety standards in facilities and equipment and in their
operations.
- Hazards of using toxic and inflammable materials.
- Materials, accessories and equipment for the protection of persons and facilities.
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Appendix B-4
Skill Requirements for Magnetic Particle Testing Level II
a. Familiarize with the use and function of various types of magnetization equipment:
- Compare the equipment on the basis of testing capacity, current used, types and range of
magnetic field, field of application, demagnetization capacity, ease of use, handling and
maintenance.
- Calibration of equipment.
b. Familiarize with the applications and limitations of the various materials and accessories used in
magnetic particle testing.
c. Evaluate and select the most suitable equipment for performing the test, depending on the
characteristics of the work pieces and types of defects to be detected.
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Appendix C-l
Knowledge Requirements for Liquid Penetrant Testing Level I
a. Definition and reason for applying NDT.

b. Description and fields of application of the most usual NDT methods.
c. Comparison between non-destructive and destructive testing.
d. Brief discussion and importance of the code of ethics.
2. Introduction to Liquid Penetrant Testing
a. Definition of Liquid Penetrant Testing.

b. Historical background of Liquid Penetrant Testing.
c. Applications (Testing Materials, Testing Structure, Maintenance Inspection).
d. Criteria for successful inspection
3. General Safety Observation
a. Safe handling of tools, equipment and materials.

b. Use of protective attire.
c. Safe working habits and attitudes.
d. Safety and health hazards.
4. Physical Principles
a. Properties of penetrating liquids:

- Wettability (expansion of drop), penetration, bleeding, influence of the surface state, the
contamination and the temperature.
b. Concepts of solution and dispersion:
- Solvents, dispersive agents, emulsifiers.
c. Concepts relating to the mechanism of development:
- Powder granularity, suspension.
d. Basic concepts relating to color and fluorescence:
- Dyes, fluorescent pigments, white and UV light (black light)
e. Basic composition of oily and non-oily penetrating liquid:
- Solvent removal water washable and post emulsified penetrant.
f. Basic composition and properties of removers:
- Organic solvents and emulsifiers.
g. Basic composition and state of developers:
- Dry and wet developers.
5. Processing
a. Preparation of work piece, visual inspection, identification and temperature.

b. Surface preparation: usage and limitation of:-
i) Mechanical cleaning - brushing, grinding, sanding, etc.
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ii) Chemical cleaning - acids, alkalis, removers or solvents and detergent solution, inhibition and
rising.
iii) Ultrasonic cleaning.
c. Drying method: normal air or hot air. The relation between drying time.
d. Application of the penetrant: - various modes of application (brushing, spraying, deeping,
flowing, etc), penetrant time and temperature.
e. Removal of excess penetrant:-
i) Method of using remover for various types of penetrant such as water washable, solvent
removable.
ii) Drying process used.
f. Application of the developer:-
i) Various types of techniques used for application of the developer such as spraying, brushing,
deeping and flowing.
ii) Characteristic of good developer.
iii) Developer distribution.
g. Observation of indications: - condition for the observation of colored and fluorescent penetrating
liquids, lighting requirements, observation sequence and time, false indications.
h. Recording of the indications: test forms, Transfer of findings, diagrams, photography.
i. Final cleaning process.
6. Test Equipment and Materials
a. Penetrant materials for testing:

- List of materials and their main properties, content of halogen, sulphur and other
contaminants.
b. Cleaning equipment used.
c. Portable equipment used.
d. Stationary installation for processing by immersion.
e. Lighting (white and ultraviolet): measuring equipment and units (types of lighting equipment and
method of measuring light intensity).
7. Material Process and Defects
a. Properties of metallic materials.

b. Definition of casting, rolling forging and welding.
c. Primary Ingot Casting.
d. Production of slabs, billets and blooms (through rolling process).
e. Definition of discontinuities and defect.
f. Inherent, processing and service induced discontinuities.
a. General knowledge on national, regional and international codes and standards, general
knowledge on specifications.
b. Industrial safety standards.
c. Testing requirements in accordance to instructions.
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Appendix C-2
Skill Requirements for Liquid Penetrant Testing Level I
1. General Safety Precautions
a. Observe safe working procedures.

b. Handle tools, equipment and materials safely.
c. Use personnel protective equipment.
d. Apply first-aid treatment for cuts, burns and electric shocks.
e. Handle toxic chemicals with care.
a. Familiarize with the use and function of penetrant materials (cleaner, penetrants, removers,
emulsifiers and developers).
b. Familiarize with the use and functions of black light lamps and meters, white light and meters,
oven, comparative test blocks, electrostatic sprayers.
c. Evaluate performance of black light, oven, penetrants, developers and emulsifiers in accordance
to written introductions.
3. Preparation For Testing
a. Perform visual inspections and surface preparations.

b. Select appropri3te equipment and accessories for testing according to instructions.
c. Identify and selects zone (areas) for testing according to instructions.
a. Test, evaluate, record and report the following samples according to written instruction; metal
and its alloy, cast forging, weld and extrusion or rolled material.
b. Perform post cleaning and application of rust inhibitor.
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Appendix C-3
Knowledge Requirements for Liquid Penetrant Testing Level II
Introduction to Non-Destructive Testing (NDT)
a. Economic criteria for the application of NDT.
1. Introduction to Liquid Penetrant Testing
a. Special applications.
b. Advantages and limitations.
2. Physical Principles
a. Properties of liquid penetrants;

- Viscosity, surface tension, contact angle between liquid and solid, capillarity.
b. Behavior of liquid penetrants:
- Wettability, penetrability, washability, retention ability and bleeding.
c. Influence of the surface state of the sample, contamination and temperature.
d. Solutions and. dispersions:
- Solvent and dispersive agent, lipophilic and hydrophilic emulsifiers.
e. Mechanism of development:
- Granulometry of powder, types and phenomena of fine powder aggregation, suspension of
powders in liquids.
f. Luminous and ultraviolet spectrum:
- Color and fluorescence, mechanism of fluorescence, comparison of rate of contrast of red and
fluorescent penetrant.
g. Basic formulation of penetrating liquids with oily and non-oily base:
- additives and conditioners.
h. Basic formulation of removers, emulsifiers, lipophilic and hydrophilic agents.
i. Discussion on composition and state of developers:
- Granulometry, developers in the dry state and in liquid suspension.
3. Processing
a. Identification of the areas to be examined.

b. Cleaning prior to inspection:
- Comparison of the effectiveness and selection of the different techniques in relation to the
types of materials and surface state of the work piece.
c. Conditions and requirements for the different drying methods.
d. Selection of the penetrant such as to types and techniques to be used, with respect to the
following factors:
- Temperature
- Work piece (materials and process)
- Surface condition
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- Types of discontinuity
e. Removal of excess penetrant such as:

- Selection of various methods of removal and drying.
- Conditions for the application of lipophilic and hydrophilic emulsifiers.
- Requirements and precautions to be taken during the removal stage.
f. Selection of the developers such as to types and techniques used.
g. Observation of indications such as interpretation of the indications and identification of the types
of defects and spurious or non-relevant indications.
h. Recording of the indications in respect to photography techniques and writing reports.
i. Testing techniques for detection of leaks by means of liquid penetrant.
4. Test Equipment and Materials
a. Evaluation of the materials used in testing process:

- Penetrating agents: characteristic properties (viscosity, density, surface tension, ignition point,
halogen and sulphu content, color, fluorescent); behavior (drop expansion, preservation,
stability under light and UV radiation).
- Removers: characteristic properties and behavior, granulometry and apparent volume,
sedimentation and compaction. Emulsifiers: characteristics properties and behavior.
b. Compressed air equipment such as:
- Air filters, supply of normal and hot air, compressed air pistols, electrostatic pulverizers,
aerosols.
c. Standardized work pieces for evaluating processes and qualifying procedures such as:
- ASTM, BS, ASME, MIL, IIS test pieces, etc, non-standardized test pieces for checking
penetrability.
5. Materials, Processes and Defects
a. Structure of metals and alloys.

b. Physical and mechanical properties of metallic materials.
c. Discontinuities and defects in metallic materials.
d. Processing discontinuities - primary and manufacturing process and related defects.
e. Materials used in service:
- Behaviors of materials in service.
- Service conditions leading to the defect and failures; corrosion, fatigue, wears overload and
brittle fracture.
f. The significance of defects which leads to the failure.
a. Discussion on standards applicable to penetrant test such as:

- Test methods, materials for the test (ASTM, MIL, BS, AS, ASME codes)
b. Test procedures such as:
- Interpretation, formulation of instructions for the test.
c. Establishing test instructions for testing problems considering range of application, equipment,
calibration, conducting of test, recording of test results, etc.
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d. Interpretation of testing procedures and testing instruction.
a. Introduction to the Quality Assurance Concept.
8. Organization and Administration of NDT
a. Safety; Implementation of industrial safety standards in facilities and equipments and in their
operations. Hazards of using toxic and inflammable materials.
b. Materials, accessories and equipment for the protection of persons and facilities.
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Appendix C-4
Skill Requirements for Liquid Penetrant Testing Level II
a. Familiarize with the use and function of penetrant materials for special applications (high
temperature, rough surface, complex geometry and shape).
b. Evaluate and select penetrant system for special requirements (determination of appropriate
penetrant technique including penetration time, emulsification time, development time, drying
time).
c. Set up stationary installation.
a. Test, record, evaluate and report the following samples according to the general procedures
(include selection of appropriate penetrant technique).
- Light alloy-forging for fatigue crack, welding for heat affected zone cracking near to
undercut.
- Heavy metal
- Glass, ceramic, plastic and porous (sintered) materials.
- Complex geometry-threaded shaft, turbine blade, gear.
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Appendix D-1
Skill Requirements for Leak Testing Level l & II
Bubble Leak Testing Level I
1. Before performing a vacuum box leak test, which of the following should be checked for required
calibration?
a. Leak-detector solution.
b. Evacuation device or equipment.
c. Lighting equipment.
d. Pressure ( or vacuum) gage.
2. Which factor can most affect the sensitivity attainable by a pressure bubble leak test?
a. Operator alertness and technique.
b. Size and shape of the test specimen.
c. Time of day testing is performed.
d. N umber of test technicians.
3. What does the abbreviation psia stand for?
a. Pressure referred to National Institute of Standards and Technology's absolute

pressure.
b. Pascals per square inch absolute.
c. Pressure standard in absolute units.
d. Pounds per square inch absolute.
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DATE : 18/01/2023
Bubble Leak Testing Level ll
1. Which of the following factors directly determines the size of the bubble formation when using the bubble
test method?
a. Method of application of bubble solution.
b. Ambient temperature and barometric pressure.
c. Amount of leakage from a defect or leak.
d. Size of the test specimen.
2. When a vacuum gage is marked with a range of 0-30 with the notation "vacuum" on the face, The units of
measurement are:
a. inches of mercury.
b. pounds per square inch.
c. centimeters of vacuum.
d. feet of water.
3. The type of leaks that are most likely to go undetected during a bubble leak test are:
a. very small leaks and very large leaks.
b. leaks occurring at welded joints.
c. corner-configuration joints.
d. leaks occurring at fittings.
Page 47 of 51
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DATE : 18/01/2023
Appendix E-1
Skill Requirements for Visual Testing Level I
1. Which of the following is true?

a. All discontinuities are defects.
b. Defects that affect the product's usefulness are called discontinuities.
c. Discontinuities that affect the product's usefulness are called defects.
d. All discontinuities are unacceptable.
2. The dimension indicated on the sketch of a micrometre is:

a. 3.25 mm (0.128 in.).
b. 5.97 mm (0.235 in.).
c. 3.20 mm (0.126 in.).
d. 8.33 mm (0.328 in.).
Page 48 of 51
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DATE : 18/01/2023
Appendix E-2
Skill Requirements for Visual Testing Level II
1. A Lissajous orbit that has a long elliptical (cigar shape) appearance is an indication of:
a. unbalance.
b. misalignment.
c. an oil whirl.
d. a rub event.
2. The purpose of a bode or polar (nyquist) plot is to verify the presence of:
a. an eccentricity.
b. a defective bearing.
c. a resonance.
d. a bent shaft.
3. The two most common problems that will produce a higher amplitude at 2x RPM than at 1 x RPM in a
vibration spectrum are:
a. an eccentric pulley and mechanical looseness (Type A).
b. offset misalignment and mechanical looseness (Type B).
c. a shaft bent between its bearings and worn gear teeth.
d. an unbalanced shaft and mechanical looseness (Type C).
4. Handheld magnifiers should fall into which of the following ranges?

a. 2x to 4x
b. Sx to lOx
c. lOx to 20x
d. 20x to 3x
5. Visual examiners who perform visual exams using borescopes and fiberscopes must be:
a. color blind.
b. able to meet far-vision requirements (Snellen 20/30).
c. competent in their use.
d. ambidextrous.
6. A narrow field of view produces:

a. higher magnification and a greater depth of field.
b. higher magnification and a shorter depth of field.
c. less magnification and a greater depth of field.
d. less magnification and a shorter depth of field.
Page 49 of 51
ISSUE :2
DATE : 18/01/2023
APPENDIX F-1
PRACTICAL EXAMINATION CHECK LIST
No. Categories Points Score Remarks

1. Knowledge of NDT Procedure Record the presence or absence of actions that
• Familiarity support your score. Was the procedure picked
• Utilization up, thumbed through, read ahead of time,
• Consideration for 10 highlighted or marked up. Did the candidate
limitations refer to the procedure when questions arose?
• Adherence to procedure Did the output comply with the procedure.
details
2. Equipment and Material Record the presence or absence of actions that
• Stated in procedure or user support your score. Note the equipment and
experience materials used. Evaluate the procedure for
• Proficiency in set up, 5 calibration adequacy, ease of use and care.
utilization and calibration
• Proficiency in technique
and standardization
3. Test Specimen Care Custody Record the presence or absence of actions that
• Appropriate pre-cleaning support your score. Note preparation adequacy,
• Maintenance/control 5 specimen care, final cleaning and final
• Appropriate post-cleaning specimen condition.
4. Operations Record the presence or absence of actions that
• Calibration verification support your score. State if calibration was
• Adhering to procedures verified or not. List steps followed. Note any
• Adherence to the steps missed Described actual test media used,
sequencing requirements area of interest and areas missed.
• Utilization of appropriate 10
testing media
• Inspecting designated area
of interest
5. Detection of Indications Record the presence or absence of actions that
• Adherence to procedure support your score. List all procedure
requirements requirements not followed. Note number of
• Accuracy (detection of 15 hits, misses and false calls. Reference attached
critical indications) report annotated.
• Finding detectable
indicators
6. Interpretation of Indications Record the presence or absence of actions that
• Adherence to procedure support your score. Identify metrics reflecting
requirements inspection accuracy or inaccuracy. Refer to
• Accuracy (interpreting the 15 attached report and interpretation standards
critical indications) compared to known defect map and
• Interpreting relevant characterization.
indications.
Page 50 of 51
ISSUE :2
DATE : 18/01/2023
7. Evaluation of indications Record the presence or absence of actions that

• Following procedure support your score. Quantify discrimination
requirements accuracy and margin of error between relevant
• Accuracy (evaluating the 20 (3) and nonrelevant indications.
critical indications)
• Evaluating relevant
indications.
8. Documentation and Records Record the presence or absence of actions that
• Accurate documentation support your score. State degree of
• Proper data processing completeness, legibility, clarity, correctness
• Appropriate control of 10 and appearance of reports with error and
records omissions.
• Compliance with
procedural routing.
9. General Health and safety Record the presence or absence of actions that
• Familiarity with health and support your score. State violations of industry
safety of method standards and practices. General statements of
• Volatile substances compliance is acceptable if no violations.
• Electrical hazards 5
• Respiratory concerns
• Compliance with specific
site procedures
10. General Observable Conduct Record the presence or absence of actions that
• Proficiency in knowledge support your score. List comments or behavior
of the method that support od detracts from examinee
• Proficiency in application performance.
of the method 5
• Proficiency in the results
• Adherence to a
professional behavior
(1) The candidate should detect all discontinuities and conditions specified by the NOT Level III.
(2) No more than 10% false calls allowed.
(3) 80% of designated defects correctly classified (16 points required to pass).
Page 51 of 51

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BUMITECH GLOBAL ENERGY SDN BHD (781730-D)

NO 47 & 47-1 Jalan Industri TMP 1, Taman Perindustrian

SUBJECT To submit NDT Procedure for endorsement

Returned for Amendment

Submitted by Received by Returned for Amendment Collected By

Submitted by Received by Returned for Amendment Collected By

Please sign, chop and return the copy

PROJECT TITLE : PROVISION OF PAN MALAYSIA

CONTRACT NO. : RFP=000000040961

MOHD HAMDAN TECHNICAL

SYAZLY SYAH MANAGING

BUMITECH GLOBAL ENERGY SDN BHD

PROCEDURE FOR QUALIFICATION AND

Prepared By: Reviewed By:

Verified By: Approved By:

Table 3 : Minimum Number of Questions in Level III Examination 18

a) Ultrasonic Testing (UT)

3.1 Qualification Demonstrated skill, demonstrated knowledge, documented training and

3.3 Certification Written Testimony of Qualification

3.9 Education The institutionalized program, prescribed by appropriate authorities that

3.10 Examination A formal, controlled, documented interrogation conducted in accordance

4.2 SNT-TC-1A Methods Supplements in section (2.3)

4.3 ASME BPVC -Section V – Nondestructive Testing

5.0 QUALIFICATION LEVELS

5.3.2.2 Set up and calibrate equipment.

5.3.2.4 Organize and report the results of NDT tests.

5.3.3 Level III

5.3.3.4 Be sufficiently familiar with applicable materials, fabrication and/or product

5.3.3.5 Be generally familiar with commonly used NDT methods.

6.0 EDUCATION AND TRAINING REQUIREMENTS

7.0 EXPERIENCE REQUIREMENTS

8.1.4 The physical examination results of each individual shall be documented.

8.2 General Examination

8.2.6 The minimum number of examination questions to be included in General Examination is

8.3 NDT Level III Examinations

8.3.4 Method Examination (for each method)

8.3.8 Specific Examination (for each method).

8.4 Specific Examination

8.4.4 The minimum number of examination questions to be included in Specific Examination

8.3 Practical Examination

8.4 Grading of Written and Practical Examinations

Composite grade = (General + Specific + Practical)

8.4.5 The grading of each individual shall be recorded.

9.0 REQUIREMENT FOR NDT LEVEL III QUALIFICATION

under the previous employer's certification program.

12.0 TECHNICAL PERFORMANCE EVALUATION

14.0 TERMINATION OF CERTIFICATION

- The employer has maintained the personnel certification records required

16.0 TRANSFER OF CERTIFICATES ISSUED BY OTHER OUTSIDE AGENCY

17.2.1 Name of certified individual.

17.2.2 Level of certification and NDT method.

17.2.3 Educational background and experience of certified individuals.

17.2.4 Statement indicating satisfactory completion of training in accordance with this

17.2.5 Current examination copies or evidence of successful completion of examinations.

17.2.6 Evidence of successful completion of examinations or other suitable evidence of

17.2.7 Composite grades or suitable evidence of grades.

17.2.9 Signature of certifying authority, i.e. Managing Director

Table 1. Recommended Initial Training and Experience Levels

Examination NDT Technique Training

Table 3: Minimum Number of Questions in Level III Examination

20 Specification, equipment, technique, and procedures applicable

Table 4. Minimum Number of Examination Questions

Visual Testing (VT)

Dye Penetrant Testing