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  • Alloy Wheel Process Audit 28.11.23 - Google Sheets

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    The supplier process audit found several non-conformances including high PPM levels over the past months, open actions from previous audits, and repeated quality issues. While some requirements were met like having the latest drawings, many key action items from prior audits and quality issues were not fully addressed or showed lack of sustained improvement. The supplier needs to submit action plans to address the open items and implement corrective actions across all applicable models and machines to ensure continuous improvement.

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    Alloy wheel process audit 28.11.23 - Google Sheets

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    The supplier process audit found several non-conformances including high PPM levels over the past months, open actions from previous audits, and repeated quality issues. While some requirements were met like having the latest drawings, many key action items from prior audits and quality issues were not fully addressed or showed lack of sustained improvement. The supplier needs to submit action plans to address the open items and implement corrective actions across all applicable models and machines to ensure continuous improvement.

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    4 views1 page

    Alloy Wheel Process Audit 28.11.23 - Google Sheets

    Uploaded by

    munireddy.v
    The supplier process audit found several non-conformances including high PPM levels over the past months, open actions from previous audits, and repeated quality issues. While some requirements were met like having the latest drawings, many key action items from prior audits and quality issues were not fully addressed or showed lack of sustained improvement. The supplier needs to submit action plans to address the open items and implement corrective actions across all applicable models and machines to ensure continuous improvement.

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    © All Rights Reserved
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    of 1

    DI No: F/002/QF-SQ-COM/002

    Rev.02 Dtd : 03/07/2019


    Supplier Process Audit (General)
    Supplier Name : Rockman Industries Supplier Location : Tirupati Yellow
    Supplier Team : Maheshkumar, ganesamoorthi Process : Casting, machining , powder coating, painting YELLOW
    Auditors:S.Perumal Date of Audit : 28.11.23 YELLOW
    Part Name : Alloy wheel Front & Rear Model :Hunter, New classic , Meteor & Hunter RED
    Part Number : ALL models Type of Audit: Process audit RED
    RED

    Observation Alotted Actual


    Sl.No Category Requirements Check Points Observations RED Action plan Responsibility
    Category Score score

    Yes, Latest drawing and the TDL Available with the supplier
    Is there a dwg / TDL available with supplier as per Ref; RAT 00077/E; Dr - 34778
    1 Conformance 5 5 RED
    latest DR?

    Updated AOI available with the supplier as per the latest


    drawing
    2 Product Dwg , RE TDL & AOI Whether the Agreed AOI is available and followed? Non Conformance 5 5 RED

    NA
    3 Does the supplier has Aesthetic Standard & followed? Conformance 5 5 RED

    PPM for the year 23-24


    May-3058, Jun-21723, Jul- 5894, Aug-50482, Sep-41329
    4 Actual ppm for the part Non Conformance 5 1 RED

    Last 6 months PPM Trend & Rework data for the PDI not available and the action plan to
    Improvement action plan reduce the rework not evident
    Is there are a clear action plan identified &
    5 Non Conformance 5 1 RED
    Market implemented for PPM reduction
    Complaint &
    warranty
    yes, four issues reported from the field
    is there any issue at Field on account of the part non
    6 Non Conformance 5 1 RED Share the action plan to RE Mr. Munireddy V
    conformance ?
    Market complaint & warranty
    Action received for the crack issue ;
    7 whether the actions are implemented & sustained? But the action plan not received for the Paint peel off issue Non Conformance 5 1 RED Share the action plan to RE Mr. Munireddy V

    Total raised points : 17


    8 Total no. of actionable points raised vs Closed Total closed points : 05 Non Conformance 5 1 RED
    Previous Process audit Total open points - 12
    observations & its closure
    status
    Is the action identified & implemented for all the No, Actions are implemented for the closed points not for
    9 Non Conformance 5 1 RED
    points raised ? the all points

    Whether all the QRQC issues are responded with Last six month 12 QPH raised and closed
    10 Action? Conformance 5 5 RED
    - mention no of QRQC raised vs QPCA Submitted
    Corrective &
    Preventive Not in live , Improper shot blasting issue and rework after
    actions is corrective action implemented as per QPCA & is that post casting still persist
    11 Non Conformance 5 5 RED
    live in shop floor?

    Corrective & Preventive


    Actions
    12 Are there any QRQC issue repeated in last one year? Yes,damage, casting flash issues are repeated Non Conformance 5 5 RED

    whether all the actions are horizontally deployed for As discussed our process ownars there is no posiple for
    Horizontal deployment not evident for the balancing auto
    13 applicable models of RE & applicable machines within Non Conformance 5 1 RED the exiting machine auto punch setup due to part bend
    punch mark in J1C alloy wheel
    supplier's shop floor and damage. kindly close the point.

    DI.N.O.F/002/QF-SQ-COM/002

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