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CONTENTS

Page

1 PURPOSE AND SCOPE

2 SPECIFICATIONS, CODES AND STANDARDS

3 ANALYSIS PROGRAM

4 DESIGN CRITERIA AND FORMULA

5 PILING CRITERIA

6 BASIC LOAD CASE

7 LOAD COMBINATIONS

8 3D MODEL LOAD INPUT

9 RC PLINTH DESIGN

10 THE EXISTING STURCTURE'S CAPACITY RELATED NEARBY LOCATIONS

ATTACHMENT A : ANALYSIS RESULT FORM STAAD PROGRAM


ATTACHMENT B : SOIL INVESTIGATE REPORT
ATTACHMENT B : REFERENCE STRUCTURE DRAWING OF THE EXISTING CHILLER BUILDING
1.0 PURPOSE AND SCOPE
this document is structure calculation of RC plinth supported Cooling water pump
that it's located on ground floor of the Existing Chiller building.

RC plinths of Existing Chiller building on the East side

The size and location of two RC plinths of cooling water pump on an intersection gridline J,K and gridline 35,36
and intersection grid line K , L and gridline 35,36 were 1.65 mx 2.8m x0.3 m [New] and 1.6 mx 3.05m x0.3 m
[the original pump that it relocated], respectively

The two existing Chiller building(East side and West side ) are reinforced concrete building with WxLxH
is 19.3 meters, 136.5 meters and 15.1 meters respectively. that the number of bays is sixteenth , Both of
two existing Chiller buildings has 3 floors consisting of ground floor is mat foundation supporting many
Chiller machines and pumps , The 2nd floor is rc slab on beam for supported many cooling towers and RC water tanks ,
The 3rd floor is a mezzanine concrete roof to supported small machines . The new construction work It is located
on the ground floor and the 2nd floor.

However, the strength analysis of the original building due to the lateral force relying on information from the existing
structural drawings . We have not found a seismic detials for reinforcement so many position on As-built drawings
and the Existing building built for long years ago there is not design withstand earthquake in construction law on era
all above it was assumed that the original building (Existing) was not designed to withstand earthquakes.

therefore considering the lateral load of the building only the wind load . however we have applied
seismic force on the New adding reinforce concrete over an existing structure only

2.0 SPECIFICATIONS, CODES AND STANDARDS


- Volume II Technical Requirement and Specification , DCAP- Electric Chiller 8,000 RT Project
- ASCE 7-05; Minimum Design Loads for Buildings and other Structures
- American Concrete Institute (ACI): Building Code Requirements for Reinforced Concrete ACI 318M-05
- Steel structure design followed code AISC 1989, allowable stress design

3.0 ANALYSIS PROGRAM


Result of loading calculation for four RC plinths is input data to Staad-pro Version V8i
for analysis moment and shear in foundation.
4.0 DESIGN CRITERIA AND FORMULA
Reinforced concrete structures will be designed according to the strength design method in accordance
with ACI 318-05, building Code Requirement for Reinforced Concrete in the following parameters:

1.0 Concrete density = 23.5 kN/m3


1.1 Ultimate concrete compression strength at 28 days (cylinder)
; concrete added above the existing = 28 N/mm2
; the existing structure = 23.5 N/mm2
1.2 Ultimate yield strength of steel
; for SD 40 (Deform bar) = 390 N/mm2
; for SR 24 (Round bar) = 235 N/mm2
1.3 Concrete reinforcement calculation

Mu
Ru =  bd 2 N/mm2

0 . 85  
'
 1  1  2  '
 0 . 85
fc
 = 
Ru f c
f y

As =  bd mm2

1.4 Allowable beam shear,V c =  1/6 f c' bw d N


1.5 Allowable punching shear,V c =  1/3 '
f c bo d N

Where ;
Mu = Ultimate moment kN×m
Ru = Resistance coefficient for ultimate

Moment kN/mm2
 = Reinforcement steel ratio
 = Strength reduction factor
= 0.90 ; for Moment
= 0.75 ; for Shear
bw = Width of considering section mm
bo = Perimeter of critical section mm
d = Effective depth mm
As = Area of reinforcement steel mm2

Remark
the property of existing data are refer from structure drawing " ITO -TB402-S030.000.00.00-00"
5.0 PILING CRITERIA
Layered system and soil parameter ref document (DPC12-T-ECC-201) , "DCAP Electric Chiller 8000 RT project "

Layer Depth (m) Thickness Soil type Consist STP Su Phi Total Unit
From To (m) Rel Density (blow/ft) (T/m^2.) (Degree) weight( t/m^3)
1 0 2.5 2.5 loose sand 3.0 29 1.43
2 2.5 3.3 0.8 loose sand 3.0 29 1.43
3 3.3 12 8.7 soft clay 1.34 1.51
4 12 16.5 4.5 medium stiff clay 3.22 1.73
5 16.5 18.5 2 stiff clay 7.21 1.88
6 18.5 22.5 4 stiff sandy clay 22.0 15.07 1.9
7 22.5 24 1.5 stiff sandy clay 14.0 7.28 1.9
8 24 25.5 1.5 stiff clay 11.0 5.72 1.9
9 25.5 26.5 1 Dense silty sand 35.0 37.1 1.9
10 26.5 28.5 2 medium dense sand 24.0 34.2 1.9
11 28.5 30.45 1.95 very dense sand 70.5 41 1.9

PORE PRESSURE , OVERBURDEN PRESSURE AND EFFECTIVE OVERBURDEN PRESSURE

LAYER Depth at Total PORE W.T Effec,over


mid Layer OP pressure pressu,EOP
(m) (t/m^2) (t/m^2)
1 1.25 1.8 1.3 0.5
2 2.9 4.1 2.9 1.2
3 7.65 11.3 7.7 3.6
4 14.25 21.7 14.3 7.5
5 19.5 31.3 19.5 11.8
6 20.5 33.2 20.5 12.7
7 23.25 38.3 23.3 15.1
8 24.75 41.2 24.8 16.4
9 26 43.7 26.0 17.7
10 27.5 46.5 27.5 19.0
11 29.475 50.3 29.5 20.8

SKIN FRICTION CAPACITY OF DIVEN PILE


CLAY SAND
Layer (1) (2) fs= (1) x (2) Effective overbu k0=1-sin( fs ( t/m^2) qf = fsxL Sum of
Su Adhesion Phi Pressure k0*EOP*tan(phi) qf
factor (Degree) ( t/m^2) ( T/m)
1 - - 29 0.5 0.52 0.143 0.36 0.36
2 - - 29 1.2 0.52 0.343 0.27 0.63
3 1.34 0.92 1.23 10.73 11.36
4 3.22 0.72 2.32 10.43 21.79
5 7.21 0.42 3.03 6.06 27.85
6 15.07 0.41 6.18 24.71 52.56
7 7.28 0.42 3.06 4.59 57.15
8 5.72 0.44 2.52 3.78 60.92
9 37.1 17.7 0.40 5.309 5.31 66.23
10 34.2 19.0 0.44 5.667 11.33 77.56
11 41.0 20.8 0.34 6.224 12.14 89.70
END BEARING CAPACITY OF DIVEN PILE

PILE TIP B D/B SAND

DEPTH (B: Pile (D ; Pile EOP STP Correct N',Correct qe = 24.46*N'


( m) width) depth ) ( t/m^2) (blow/ft) Factor * Factor **

28 0.6 46.67 20 70 0.78 34.8 851.4

Remark ,
the ultimate bering capacity = 1100 t/m^2 is upper limit for BNBC (2015)
* = correction of SPT Value for overburden pressure Cn = 0.77log( 20/EOP), ksc. ,
** = correction of SPT due to Water table N' = 15+0.5(SPT*correcr factor - 15)

The ultimate pile capacity for Diven spun pile Dia 600 mm
Qu = 77.6 x3.1416x0.6 + 851.4*3.1416/4*0.6^2
= 387 ton.

If use factor of safety = 2.5


Qa = 387 / 2.5
= 154.8 Ton. > 120 Ton/pile

The allowable compression load ( Precast spun pile )


Precast spun pile dia 600 mm , L= 28 m = 154 Ton. / pile
6.0 BASIC LOAD CASE
6.1 the existing structure
6.1.1 Dead load (DL)
This is member self-weight loading and loads of architecture materail that is fixed in position without moving
outside PC wall 120mm thk = 288 kg/m2
outside parapet wall 80 mm thk = 200 kg/m2
inside concrete block wall 80 mm thk = 250 kg/m2

6.1.2 Superimposed dead load (SDL)


The loads added to dead load that conjecture load occur after dead load happened such as tile floor , mortar,
finishing load or the future dead load
on 1st (ground floor) = 150 kg/m2
nd
the 2 floor = 150 kg/m2
rd
the 3 floor = 150 kg/m2

6.1.3 Machanical load (OP)


These loads are consists of the resulting machine while the machine is running (operation) , the weight of the pipes,
the weight of the electrical work, the wires, pump
Cooling water pump = 3513 kg.
primary Chilled water pump = 1860 kg.

Chiller machine unit on ground floor


= 104,000 kg./EA ( gridline E to J)
[ on the East side ] = 38,500 kg./EA ( gridline K to L)
= 43,540 kg./EA ( gridline L to M)

= 104,000 kg./EA ( gridline D to H)


[ on the West side ] = 38,500 kg./EA ( gridline J to K)
= 43,540 kg./EA ( gridline K to L)

Remark
Both an existing Cooling water pump and existing primary chilled water pump are moved gridline H-J to gridline J-K
and gridline G-H to gridline H-J of East side and West side,respectively

6.1.4 Live load (LL)


This is the weight of the location around the transformer concrete plinth . which is a weight for supporting general
load or in the event that there will be maintenance
on 1st (ground floor) = 2000 kg/m2
nd
the 2 floor = 1500 kg/m2
rd
the 3 floor = 500 kg/m2
6.1.5 Liquid load ( F)
This is the load that positive pressure load acting on bottom pit inside RC tank and inside wall of tank which
is proportional to the increasing depth of the liquid
pressure = 1000 xh kg/m3 h = the depth of liquid in tank

6.1.6 Lateral earth pressure (H)


This is the lateral pressure exerted by backfill wall that active earth pressure acting on the outside around wall
of underground tank In case of groundwater level is existing. An increase underground water pressure
acting on the outer wall may consider

- Earth pressure load = (γsat - γw )*Ka*H + γw*H <-- ( In case of submerge )

γsat = 2.1 Ton/ m^3


γw = 1 Ton/ m^3
Ka = tan2(45- 30/2 ) ,Ka = the active Rankine pressure coefficient
= 0.333
Lateral active pressure = 0.3663*H + H Ton/m2
Remark, H = the height of solis acting on the wall

6.1.7 Wind load (WL)


This force is the wind force acting on the structure. Reinforced concrete, steel frame and
including wind loads on machinery. Calculation of wind loads followed to ASCE7-05

Exposure category C
Design wind velocity 38 m/s
Importance factor 1.15
Topographic factor 1

Wind pressure = qzGCp - qi(GCpi)


= (0.613Kz Kzt KdV2 I)x(GCp) - qi(GCpi)]
KZt = Topographic factor = ( 1+ k1 k2 k3 )2
= 1

Kd = Wind direction factor = Table 6-4


= 0.85 For building
V = Basic wind speed = 38 m/s.
I = Importance factor = From Spec.
= 1.15
G = gust effect factor from Section 6.5.8 = 0.85

Cp = External pressure coefficient from Fig 6-6 use this below table
CP Wind X dir
X DIR Z DIR L= Hor dimention , parallel to wind = 19.30 m.
L/B = 0.14 7.07 B= Hor dimention, normal to wind = 136.50 m.
For windward wall 0.8 0.8 h= mean roof height = 17.89 m.
For leeward wall -0.5 -0.20 Roof degree = 1 Degree
For side wall -0.70 -0.70

GCpi = Internal pressure coefficient from Table 6-5


= 0.18 -0.18 For Enclosed building
qh = (0.613Kz Kzt KdV2 I)
= 865 *Kz N/m^2

KZ = Exposure coefficient = From Table 6-3 ASCE 7-05 for exposure C


= Varied according to height
= 0.85 at z = 4.6 m. qz = 735.5 N/m2
= 0.90 at z = 6.1 m. qz = 778.7 N/m2
= 0.94 at z = 7.6 m. qz = 813.3 N/m2
= 0.98 at z = 9.1 m. qz = 848.0 N/m2
= 1.04 at z = 12.2 m. qz = 899.9 N/m2
= 1.09 at z = 15.2 m. qz = 943.1 N/m2
= 1.13 at z = 18 m. qz = 977.7 N/m2
qi at evaluated Height ( at 17.9 m)
qi = 850.2 N/m^2

Wind pressure = (0.613Kz Kzt KdV2 I)x(GCp) - qi(GCpi)]


When internal pressure is positive When internal pressure is negative
X DIR Z DIR X DIR Z DIR
For windward wall
- at Z =4.6 m. 34.7 34.7 65.3 65.3
- at Z = 6.1 m. 37.7 37.7 68.3 68.3
- at Z = 7.6 m. 40.0 40.0 70.6 70.6
- at Z = 9.1 m. 42.4 42.4 73.0 73.0
- at Z = 12.2 m. 45.9 45.9 76.5 76.5
- at Z = 15.2 m. 48.8 48.8 79.4 79.4
- at Z = 18 m. 51.2 51.2 81.8 81.8
For leeward wall -51.4 -29.8 -20.8 0.9
For side wall -65.9 -65.9 -35.3 -35.3

UNIT; kg/m^2

Remark , Plus sign is pressure acting toward surface, minus sign is wind pressure away from surface.
6.2 the New RC plinth supporting Pumps
6.2.1 Dead load (DL)
This is member self-weight loading and loads of architecture materail that is fixed in position without moving
concrete plinth of Cooling water pump
- new pumps = 1.65x2.8x0.3x2.4 = 3.33 Ton
- the existing pump = 1.6x3.05x0.3x2.4 = 3.51 Ton

6.2.2 Superimposed dead load (SDL)


The loads added to dead load that conjecture load occur after dead load happened such as tile floor , mortar,
finishing load or the future dead load
on the top of RC plinth = 100 kg/m2

6.2.3 Machanical load (OP)


These loads are consists of the resulting machine while the machine is running, the weight of the pipes, pumps
the weight of the electrical work, the wires, pump

Chiller machine unit on ground floor = 74,000 kg./EA ( gridline J to K)


The Cooling water pump
- for new pumps ( intersection gridline 35,36 & J,K ) = 4200.0 kg.
- for old pumps ( intersection gridline 35,36 & K,L ) = 4000.0 kg.
Remark
new pump mounted on a new rc plinths,

6.2.4 Seismic load (EL)


This load is to consider lateral force due to effect of earthquake on nonstructural components.
Lateral force have been determined in accordance with the ASCE7-05.
Primary Chilled water pump & Cooling water pump unit
From ASCE7-05
Fp = 0.4ap SDS *W p / ( Rp/Ip)*( 1+2z/h) ……………………… (1)
<= 1.6SDS*I*W p ……………………… (2)
> 0.3*SDS*I*W ……………………… (3)
where
Fp = seismic design force
SDS = 5% damped spectral acceleration,short period at 0.2s, Bangkok = 0.191 S
ap = component amplification factor from Table 13.6-1 = 1
Ip = component importance factor ( type III) = 1.50
Rp = component response modification factor ,table13.6-1 = 2.50
z = height in structure of point of attachment of component
with respect to the base. For items at or below the base z =0
h = average roof height of structure with respect to the base
Wp = The weight of pumps + RC plinth

W Cooling water pump = 3.33+4.2 = 7.53 Ton. [New]

W Cooling water pump(existing) = 3.51+4.0 = 7.51 Ton. [Original pumps that relocated]
Therefore
F = 0.4ap SDS *W p /( Rp/Ip)*( 1+2z/h) = 0.046*W
< 1.6SDS*I*W p = 0.458* W
> 0.3*SDS*I*W p = 0.086*W [CONTROL]

seismic force on New Pumps = 0.086x 7.53


= 0.648 Ton

seismic force on Cooling water pumps = 0.086x 7.51 [ Existing ]


= 0.646 Ton

Seismic force on Cooling water Pump ( 1 set ) , [ New pumps ]


V = 647.6 kg.

In X-X dir
Moment at top of slab support = 647.58 x 1.315 m
= 852 kg-m.

Vertical force due to moment = 851.5677* (1.0) / (4*( 1.0)^2 )


= 213 kg (+/-)

In Z-Z dir
Moment at top of slab support = 647.58x1.215
= 787 kg-m.

Vertical force due to moment = 786.8097* (1.3/2) / (6*(1.3/2)^2 )


= 202 kg (+/-)

Remark the CG. Of pump is height = 0.3 m+ 1.015m = 1.315 m above base.

Seismic force on Cooling water Pump ( 1 set ) , [ original pump that has been relocated ]
V = 645.9 kg.

In X-X dir
Moment at top of slab support = 645.86 x 1.325 m
= 856 kg-m.

Vertical force due to moment = 855.7645* (0.999) / (2*( 0.999)^2 + 2*( 0.333)^2 )
(outermost anchor) = 382 kg (+/-)

Vertical force due to moment = 855.7645* (0.333) / (2*( 0.333)^2+ 2*( 0.333)^2 )
( next 1 st row of outermost anchor) = 128 kg (+/-)

In Z-Z dir
Moment at top of slab support = 645.86x1.225
= 791 kg-m.

Vertical force due to moment = 791.1785* ( 0.577) / (8*(0.577)^2 )


= 171 kg (+/-)
Remark the CG. Of pump is height = 0.3 m+ 1.025m = 1.325 m above base.
7.0 LOAD COMBINATIONS
*Service load combination ASCE7-05 , (for check pile capacity )
*Normal operating case
LOAD COMB 100 (D+OP)+L
LOAD COMB 101 (D+OP)+WLX
LOAD COMB 102 (D+OP)+WL-X
LOAD COMB 103 (D+OP)+WLZ
LOAD COMB 104 (D+OP)+WL-Z
LOAD COMB 109 (D+OP)+0.75L+0.75WLX
LOAD COMB 110 (D+OP)+0.75L+0.75WL-X
LOAD COMB 111 (D+OP)+0.75L+0.75WLZ
LOAD COMB 112 (D+OP)+0.75L+0.75WL-Z
LOAD COMB 113 0.6(D+OP)+WLX
LOAD COMB 114 0.6(D+OP)+WL-X
LOAD COMB 115 0.6(D+OP)+WLZ
LOAD COMB 116 0.6(D+OP)+WL-Z
LOAD COMB 117 (D+OP)+0.7EX
LOAD COMB 118 (D+OP)+0.7E-X
LOAD COMB 119 (D+OP)+0.7EZ
LOAD COMB 120 (D+OP)+0.7E-Z
LOAD COMB 121 (D+OP)+0.525EX+0.75L
LOAD COMB 122 (D+OP)+0.525E-X+0.75L
LOAD COMB 123 (D+OP)+0.525EZ+0.75L
LOAD COMB 124 (D+OP)+0.525E-Z+0.75L
LOAD COMB 125 0.6(D+OP)+0.7EX
LOAD COMB 126 0.6(D+OP)+0.7E-X
LOAD COMB 127 0.6(D+OP)+0.7EZ
LOAD COMB 128 0.6(D+OP)+0.7E-Z
*Factored load combination ACI318-05 ( for concrete design )
*Normal operating case
LOAD COMB 200 :1.4(D+OP)
LOAD COMB 201 :1.2(D+OP)+1.6(L+H)
LOAD COMB 202 :1.2(D+OP)+1.0L+1.6WX
LOAD COMB 203 :1.2(D+OP)+1.0L+1.6W-X
LOAD COMB 204 :1.2(D+OP)+1.0L+1.6WZ
LOAD COMB 205 :1.2(D+OP)+1.0L+1.6W-Z
LOAD COMB 206 :0.9(D+OP)+1.6WX
LOAD COMB 207 :0.9(D+OP)+1.6W-X
LOAD COMB 208 :0.9(D+OP)+1.6WZ
LOAD COMB 209 :0.9(D+OP)+1.6W-Z
LOAD COMB 210 : 1.2(D+OP)+1.0L+1.0EX
LOAD COMB 211 : 1.2(D+OP)+1.0L+1.0E-X
LOAD COMB 212 : 1.2(D+OP)+1.0L+1.0EZ
LOAD COMB 213 : 1.2(D+OP)+1.0L+1.0E-Z
LOAD COMB 214 :0.9(D+OP)+1.0EX
LOAD COMB 215 :0.9(D+OP)+1.0E-X
LOAD COMB 216 :0.9(D+OP)+1.0EZ
LOAD COMB 217 :0.9(D+OP)+1.0E-Z

Load Case Definition


D = Dead Load ( RC structure selfweight, Cable Tray , Transformer )
L = Live Load (Live load is uniform distribution load on each floor )
WX = Wind Load on X direction
W-X = Wind Load on -X direction
WZ = Wind Load on Z direction
W-Z = Wind Load on -Z direction
EX = Seismic Load on X direction
EZ = Seismic Load on Z direction
H = the lateral soil pressure and underground water pressure in soil act on Wall
F = Oil lateral pressure inside of wall of underground tank
OP = Operating load of Pump machines
8 The calculation spring stiffness of pile

Find the vertical spring stiffness of one pile


Data PC-pile Dia 600mm, L = 28 m , Safe load = 154 Ton / pile ( F.S =2.5)
kv = Pu / [ PuL/AE + 3.8 +D/3000 ] , kg/m. <-- Davisson ( 1973)
= 1000* 2.5*154,000/ ( (2.5*154,000 * 28000) /(3.1416/4*60^2x 2.82*10^5)+ 3.8 + 600/3000)
= 2.197E+07 kg/m.

Find the Horizontal spring stiffness of pile

nh = constant ks =67Su/B
modulus of
Su
The Depth ( start horizontal
( kN/m3) ,
SPT-N subgrade (
dist ground level)
reaction kN/m2)
3
( kN/m ) ,

3 - 3.45 M 0 0.0
4.5 - 5.0 M 9.2 1027.3 ( Soft clay) The average ks = 1188 kN/m3
6 - 6.5 M 13 1451.7 Therefore kh = ks x B x L
7.5 - 8.0 M 15.7 1753.2 = 1188 x 0.6 mx 9.5 m
9.0 - 9.5 M 15.3 1708.5 = 6.77E+03 kN/m.
10.5 - 11.0 M 11.3 1261.8
12 - 12.5 M 25.9 2892.2 ( Soft clay) The average ks = 3533 kN/m3
13.5 - 14 M 31.4 3506.3 Therefore kh = ks x B x L
15 - 15.5 M 35.7 3986.5 = 3533 x 0.6 mx 7.5 m
16.5 - 17 M 53.9 6018.8 = 1.59E+04 kN/m.
18 - 18.5 M 90.40 10094.7 ( Hard clay)
18.5 - 18.95 M 90.40 10094.7 The average ks = 10094.7 kN/m3
19.5 - 19.95 M 90.40 10094.7 Therefore kh = ks x B x L
= 10094.7 x 0.6 mx 2.95 m
21 - 21.45 M 9 6500 = 3.92E+04 kN/m.
22.5 - 22.95 M 14 8200
24.0 - 24.45 M 11 7600
25.5 - 25.95 M 35 17000 ( dent sand )
27.0 - 27.45 M 24 8500 The average ks = 9,560 kN/m3
28.5 - 28.95 M 72 30000 Therefore kh = ks x B x L
30.0 - 30.45 M 69 36000 = 9560 x 0.6 mx 6.45 m
= 3.70E+04 kN/m.
Remark
nh is range 2710 - 8140 kN/m3 upon on medium and dent , respectively is inorganic silt
,Sand, normal consolidation clay acordding to ACI installation concrete pile.
B= the width of Bore pile = 600 mm , ,ks = subgrade modulus of clay, Su = undrained shear strength of clay

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