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Respon

sibilities
SITE TEST REPORT Date :
Legend
Contractor’s name: Customer:
CSD Hadi Haider Company NG-EOA
Contract No. :
Name of substation: Contruction of Mardumah 115/13.8kV 20BD 564-C31
Page 1 of 24
METAL CLAD SWITCHGEAR
Panel/Bay No: Equip. No.: Dwg. Ref.: Record No.:
Have all relevant safety instructions been followed?

..\WorkInstructions\29.pdf

For Mechanical Check/Visual Inspection and Electrical Tests Use C.L. of W.I.29

Name Plate Details

Make :

Type :

Media of Arc Extinguishing :

Rated Voltage (KV) :

Rated Normal Current (A) :

Rated Frequency (Hz) :

Rated lightning impulse withstand :


Voltage to earth

Rated Short Circuit breaking Current (kA) :

Rated Short Circuit making Current (kA) :

Motor - Aux. Volts - DC :

Auxiliary Volts

Close - DC :

Trip - DC :

Serial No. :

Date of Manufacturer :

1. Bus Continuity & Phasing Test

Testing Instrument :

Procedure : The bus continuity and the phase of the buses are checked at all the CB feeders.

Result :

TEST DATE: TEST EQUIPMENT CALIB.DATE & DETAIL

TESTING ENGINEER CSD- Engineer

Signature: ________________ Signature: ________________


Name : ________________ Name : ________________
SITE TEST REPORT Date :
Contractor’s name: Customer:
Hadi Haider Company NG-EOA
Contract No. :
Name of substation: Contruction of Mardumah 115/13.8kV 20BD 564-C31
Page 2 of 24
METAL CLAD SWITCHGEAR
Panel/Bay No: Equip. No.: Dwg. Ref.: Record No.:

2. Resistance of Bus Joints


Testing Instrument :

Make : S. No. :

Range :

Calibration Certificate :

Current to be applied : 100A DC

Connections : Both current & voltage leads are connected across a Bus
tapping point and outgoing cable termination points.

Resistance in mille Ohms


Switchgear Remarks
Phase A Phase B Phase C
Cubicle

Wiring Correctness

Testing Instrument

Continuity Tester : 1 No.

Procedure

All external wiring is checked for compliance to the termination schedules.

All Panels wiring correctness will be checked by continuity method as per approved drawing.

TEST DATE: TEST EQUIPMENT CALIB.DATE & DETAIL

TESTING ENGINEER CSD- Engineer

Signature: ________________ Signature: ________________


Name : ________________ Name : ________________
SITE TEST REPORT Date :
Contractor’s name: Customer:
Hadi Haider Company NG-EOA
Contract No. :
Name of substation: Contruction of Mardumah 115/13.8kV 20BD 564-C31
Page 3 of 24
METAL CLAD SWITCHGEAR
Panel/Bay No: Equip. No.: Dwg. Ref.: Record No.:

3. Resistance of Circuit Breaker - Main Contacts

Panel Designation :

Breaker Reference :

Instrument :

Make :

Model No. / Sl. No. :

Calibration Certificate :

Applied Current : 100 A DC

Circuit Breaker Status : Closed Position

Instrument Connection : i) Current leads & voltage leads connected to


terminals of CB

ii) Repeat for each phase.

Measured Value in Micro- Criteria


Phase REMARKS
Ohm Micro-Ohm

TEST DATE: TEST EQUIPMENT CALIB.DATE & DETAIL

TESTING ENGINEER CSD- Engineer

Signature: ________________ Signature: ________________


Name : ________________ Name : ________________
SITE TEST REPORT Date :
Contractor’s name: Customer:
Hadi Haider Company NG-EOA
Contract No. :
Name of substation: Contruction of Mardumah 115/13.8kV 20BD 564-C31
Page 4 of 24
METAL CLAD SWITCHGEAR
Panel/Bay No: Equip. No.: Dwg. Ref.: Record No.:

Resistance of Earth Switch – Main Contacts

Panel Reference :
Earth Switch Designation :
Instrument :
Make :

Model No. / Sl. No. :

Calibration Certificate :

Applied Current : 100 A DC

Earth Switch Status : Closed Position

Instrument Connection : i) Current leads & voltage leads connected to terminals of


Earth Switch.

ii) Repeat for each phase.

Measured Value in Micro-Ohm Criteria


Phase Remarks
Micro-Ohm

TEST DATE: TEST EQUIPMENT CALIB.DATE & DETAIL

TESTING ENGINEER CSD- Engineer

Signature: ________________ Signature: ________________


Name : ________________ Name : ________________
SITE TEST REPORT Date :
Contractor’s name: Customer:
Hadi Haider Company NG-EOA
Contract No. :
Name of substation: Contruction of Mardumah 115/13.8kV 20BD 564-C31
Page 5 of 24
METAL CLAD SWITCHGEAR
Panel/Bay No: Equip. No.: Dwg. Ref.: Record No.:

4. Control Wiring Insulation Resistance Check

Instrument :

Make :

Model No. / Sl. No. :

Voltage applied : 500 V DC

Applied points : Between Auxiliary Control circuits connected together as a whole and
frame of the switchgear.

Control circuits insulation


Resistance : M Ohms

Criteria : > 100 M Ohms

Result :

Note: Auxiliary control circuits shall include complete Switchgear control wiring.

TESTS ON SF6 CIRCUIT BREAKER

FEEDER DESIGNATION:

TESTS ON ANTI-PUMP RELAY

The anti-pump feature in the breakers were tested as follows:

1. The breaker was closed and the control switch was held in CLOSE position. It was ensured that the
breaker closes.

2. The breaker was tripped:

a) Manually b) Electrically

3. It will be noted from the results below that the breaker does not attempt to re-close if a permanent closing
TEST DATE: TEST EQUIPMENT CALIB.DATE & DETAIL

TESTING ENGINEER CSD- Engineer

Signature: ________________ Signature: ________________


Name : ________________ Name : ________________
SITE TEST REPORT Date :
Contractor’s name: Customer:
Hadi Haider Company NG-EOA
Contract No. :
Name of substation: Contruction of Mardumah 115/13.8kV 20BD 564-C31
Page 6 of 24
METAL CLAD SWITCHGEAR
Panel/Bay No: Equip. No.: Dwg. Ref.: Record No.:
signal is applied.

TRIP SIGNAL BREAKER BREAKER RESUL


ST
OPERATION APPLIED OPERATION STATUS TS
EP

1. Breaker control switch NO Breaker CLOSES Breaker remains


switched to “CLOSE” and CLOSED
held in CLOSE position.

2. Breaker control switch held YES Breaker trips and Breaker remains
in “CLOSE” position. Electrically does not attempt to OPEN
RECLOSE

3. Breaker control switch NO None Breaker remains


returned to NORMAL. OPEN

4. Breaker control switch NO Breaker CLOSES Breaker remains


switched to “CLOSE” and CLOSED
held in CLOSE position.

5. Breaker control switch held YES Breaker trips and Breaker remains
in “CLOSE” position. mechanically does not attempt to OPEN
RECLOSE

Breaker Insulation Resistance Test:


Instrument :
Make :
Model No. / Sl. No. :
Voltage applied : 5000 V DC
Equipment Status : CB in Closed Position.

Measured IR value
Applied points between Criteria Mega Remarks
( Mega. Ohms )
Ohms

A Phase to Ground > 500 60 sec

B Phase to Ground > 500

C Phase to Ground > 500

TEST DATE: TEST EQUIPMENT CALIB.DATE & DETAIL

TESTING ENGINEER CSD- Engineer

Signature: ________________ Signature: ________________


Name : ________________ Name : ________________
SITE TEST REPORT Date :
Contractor’s name: Customer:
Hadi Haider Company NG-EOA
Contract No. :
Name of substation: Contruction of Mardumah 115/13.8kV 20BD 564-C31
Page 7 of 24
METAL CLAD SWITCHGEAR
Panel/Bay No: Equip. No.: Dwg. Ref.: Record No.:

CURRENT TRANSFORMER

1. MECHANICAL CHECKS AND VISUAL INSPECTION:

TEST
TEST DESCRIPTION REMARKS
NO

1 Inspect for physical damage or defects.


2 Check nameplate information for correctness.
Check then outdoor secondary wiring terminations are installed in moisture proof
3
enclosures.
4 Check tightness of all bolted connections (torque wrench method).
5 Check that all grounding cables are securely connected.
6 Check secondary wiring is correctly color coded and size of wires is as specified.
7 Check proper lugs have been used on terminations.
Check CT locations physically and secondary terminal labeling has been done
8
correctly.

2. ELECTRICAL TESTS:

TEST
TEST DESCRIPTION REMARKS
NO

1 Insulation resistance test.


2 Winding resistance test.
3 Polarity test or flick test with battery.
4 Ratio test by current primary injection.
5 Magnetizing current test (minimum two points above knee points)
6 Loop resistance measurement test (burden test).
7 Phase identification test.
Verify secondary circuits, terminals, shorting/isolating links by primary injection of
8
CTs
9 Test intercore coupling for all bus differential CTs.
10 Demagnetize CT cores after all tests.

TEST DATE: TEST EQUIPMENT CALIB.DATE & DETAIL

TESTING ENGINEER CSD- Engineer

Signature: ________________ Signature: ________________


Name : ________________ Name : ________________
SITE TEST REPORT Date :
Contractor’s name: Customer:
Hadi Haider Company NG-EOA
Contract No. :
Name of substation: Contruction of Mardumah 115/13.8kV 20BD 564-C31
Page 8 of 24
METAL CLAD SWITCHGEAR
Panel/Bay No: Equip. No.: Dwg. Ref.: Record No.:
Re
sp
on 1. Insulation Resistance Test :
sibi Instrument :
Make : Model No. / Sl. No. :
Applied Voltage : 500 V DC
Criteria : More than 100 M Ohms

Phase Applied between IR Value in Mega Ohms Result


CORE-1 CORE-2
Primary - Secondary
A Primary - Earth
Secondary - Earth
Primary - Secondary
B Primary - Earth
Secondary - Earth
Primary - Secondary
C Primary - Earth
Secondary - Earth

1. Secondary Winding Resistance Measurement:


Instrument :
Make : Model No. / Sl. No. :

Criteria

Measured value in FAT


Phase CT Ref. Terminal Ohms (...deg.C) RESISTANCE Remarks
AT 75ºC (Ω)
CORE-1 1S1-1S2
A CORE-1 1S1-1S3
A CORE-2 2S1-2S2

CORE-1 1S1-1S2
B CORE-1 1S1-1S3
CORE-2 2S1-2S2

CORE-1 1S1-1S2
C CORE-1 1S1-1S3
CORE-2 2S1-2S2

TEST DATE: TEST EQUIPMENT CALIB.DATE & DETAIL

TESTING ENGINEER CSD- Engineer

Signature: ________________ Signature: ________________


Name : ________________ Name : ________________
SITE TEST REPORT Date :
Contractor’s name: Customer:
Hadi Haider Company NG-EOA
Contract No. :
Name of substation: Contruction of Mardumah 115/13.8kV 20BD 564-C31
Page 9 of 24
METAL CLAD SWITCHGEAR
Panel/Bay No: Equip. No.: Dwg. Ref.: Record No.:

3. Polarity Test

 Tick here if found okay.

CT Ref. Polarity checked and found okay


A B C

4. Ratio Test

Terminal No. Primary Test Sec. Current %


Phase CT Ref. Ratio
Current A measured Error
1S1-1S2
1S1-1S2
A 1S1-1S2
1S1-1S2
1S1-1S3
1S1-1S3
1S1-1S3
1S1-1S3
1S1-1S2
1S1-1S2
B 1S1-1S2
1S1-1S2
1S1-1S3
1S1-1S3
1S1-1S3
1S1-1S3
1S1-1S2
1S1-1S2
C 1S1-1S2
1S1-1S2
1S1-1S3
1S1-1S3
1S1-1S3
1S1-1S3

TEST DATE: TEST EQUIPMENT CALIB.DATE & DETAIL

TESTING ENGINEER CSD- Engineer

Signature: ________________ Signature: ________________


Name : ________________ Name : ________________
SITE TEST REPORT Date :
Contractor’s name: Customer:
Hadi Haider Company NG-EOA
Contract No. :
Name of substation: Contruction of Mardumah 115/13.8kV 20BD 564-C31
Page 10 of 24
METAL CLAD SWITCHGEAR
Panel/Bay No: Equip. No.: Dwg. Ref.: Record No.:

Ratio Test

Secondry
TERMINAL Primary Test
PHASE CT REF RATIO C.T %Error
No Current (A)
Meas.

Core-2 2S1-2S2
A

Core-2 2S1-2S2
B

Core-2 2S1-2S2
C

Instruments:

1. Primary Injection Kit

Make : Model / Sl. No :

2. Tong Tester / Multimeter

Make : Model / Sl. No. :

5. Magnetization Curve Measurement:


Instruments:
Make : Model / Sl. No. :
Calibration certificate Ref.:

Criteria : The % error for magnetizing Current shall be within + 5% of the factory test report
.
Note: All CT cores shall be demagnetized after the tests are carried out.
TEST DATE: TEST EQUIPMENT CALIB.DATE & DETAIL

TESTING ENGINEER CSD- Engineer

Signature: ________________ Signature: ________________


Name : ________________ Name : ________________
SITE TEST REPORT Date :
Contractor’s name: Customer:
Hadi Haider Company NG-EOA
Contract No. :
Name of substation: Contruction of Mardumah 115/13.8kV 20BD 564-C31
Page 11 of 24
METAL CLAD SWITCHGEAR
Panel/Bay No: Equip. No.: Dwg. Ref.: Record No.:

CT Analyzer test results will be attached.

Magnetization Curve Measurement:


Measurement to be carried out at 8 points along the magnetization curve and
2 points above knee point voltage at maximum Tap.

Measured Values
Phase Description
1 2 3 4 5 6 7 8

CORE-1 Voltage (V)


Ratio:
Current (mA)
Terminal Nos.
Current from
magnetizing
Curve (mA)

CORE-1 Voltage (V)

Ratio:
A Current (mA)

Terminal Nos.
Current from
magnetizing
Curve (mA)

CORE-2
Voltage (V)

Ratio:
Current (mA)

Terminal Nos. Current from


magnetizing
Curve (mA)
CORE-2
Ratio: Voltage (V)

Current (mA)

TEST DATE: TEST EQUIPMENT CALIB.DATE & DETAIL

TESTING ENGINEER CSD- Engineer

Signature: ________________ Signature: ________________


Name : ________________ Name : ________________
SITE TEST REPORT Date :
Contractor’s name: Customer:
Hadi Haider Company NG-EOA
Contract No. :
Name of substation: Contruction of Mardumah 115/13.8kV 20BD 564-C31
Page 12 of 24
METAL CLAD SWITCHGEAR
Panel/Bay No: Equip. No.: Dwg. Ref.: Record No.:
Terminal Current from
Nos. magnetizing
Curve (mA)

Measured Values
Phase Description
1 2 3 4 5 6 7 8

CORE-1 Voltage (V)


Ratio:
Current (mA)

Current from
Terminal Nos.
magnetizing
Curve (mA)

CORE-1 Voltage (V)

B Ratio: Current (mA)

Current from
Terminal Nos.
magnetizing
Curve (mA)

CORE-2 Voltage (V)

Ratio:
Current (mA)

Current from
Terminal Nos. magnetizing
Curve (mA)
CORE-2
Ratio: Voltage (V)

Current (mA)

TEST DATE: TEST EQUIPMENT CALIB.DATE & DETAIL

TESTING ENGINEER CSD- Engineer

Signature: ________________ Signature: ________________


Name : ________________ Name : ________________
SITE TEST REPORT Date :
Contractor’s name: Customer:
Hadi Haider Company NG-EOA
Contract No. :
Name of substation: Contruction of Mardumah 115/13.8kV 20BD 564-C31
Page 13 of 24
METAL CLAD SWITCHGEAR
Panel/Bay No: Equip. No.: Dwg. Ref.: Record No.:
Current from
magnetizing
Terminal Curve (mA)
Nos.

Measured Values
Phase Description
1 2 3 4 5 6 7 8

Voltage (V)
CORE-1

Ratio:
Current (mA)

Current from
Terminal Nos.
magnetizing
Curve (mA)

Voltage (V)
CORE-1

C Ratio: Current (mA)

Current from
Terminal Nos.
magnetizing
Curve (mA)

CORE-2 Voltage (V)

Ratio:
Current (mA)

Current from
Terminal Nos. magnetizing
Curve (mA)
CORE-2
Ratio: Voltage (V)

TEST DATE: TEST EQUIPMENT CALIB.DATE & DETAIL

TESTING ENGINEER CSD- Engineer

Signature: ________________ Signature: ________________


Name : ________________ Name : ________________
SITE TEST REPORT Date :
Contractor’s name: Customer:
Hadi Haider Company NG-EOA
Contract No. :
Name of substation: Contruction of Mardumah 115/13.8kV 20BD 564-C31
Page 14 of 24
METAL CLAD SWITCHGEAR
Panel/Bay No: Equip. No.: Dwg. Ref.: Record No.:

Current (mA)
Current from
Terminal magnetizing
Nos. Curve (mA)

6. Burden Test

Instrument:

Current Injection Kit

Make :

Model / Sl. No. :

Rated Burden : CORE-1; 1S1-1S3= Ratio ; VA= UAL>=; Protection


CORE-2; 2S1-1S2= Ratio; VA= ; Metering

Calculated Burden Design


Measured
Phase CT Ref. (V x I) Burden
Volts
(VA)

A
CORE-1
CORE-2

B
CORE-1
CORE-2

C
CORE-1

TEST DATE: TEST EQUIPMENT CALIB.DATE & DETAIL

TESTING ENGINEER CSD- Engineer

Signature: ________________ Signature: ________________


Name : ________________ Name : ________________
SITE TEST REPORT Date :
Contractor’s name: Customer:
Hadi Haider Company NG-EOA
Contract No. :
Name of substation: Contruction of Mardumah 115/13.8kV 20BD 564-C31
Page 15 of 24
METAL CLAD SWITCHGEAR
Panel/Bay No: Equip. No.: Dwg. Ref.: Record No.:
CORE-2

7. PRIMARY INJECTION TEST

C.T. No. Application:

Core No.
Injected Measured Secondary Current (mA)

Current (A) R Y B N

Phase Identification Check (by shorting secondary terminal during primary injection) :

Note: All CT cores shall be demagnetized after the tests are carried out.

VOLTAGE TRANSFORMER

1. MECHANICAL CHECKS AND VISUAL INSPECTION:

TEST
TEST DESCRIPTION REMARKS
NO

1 Inspect for physical damage or defects.

TEST DATE: TEST EQUIPMENT CALIB.DATE & DETAIL

TESTING ENGINEER CSD- Engineer

Signature: ________________ Signature: ________________


Name : ________________ Name : ________________
SITE TEST REPORT Date :
Contractor’s name: Customer:
Hadi Haider Company NG-EOA
Contract No. :
Name of substation: Contruction of Mardumah 115/13.8kV 20BD 564-C31
Page 16 of 24
METAL CLAD SWITCHGEAR
Panel/Bay No: Equip. No.: Dwg. Ref.: Record No.:
TEST
TEST DESCRIPTION REMARKS
NO
2 Check nameplate information for correctness.
3 Check tightness of all bolted connection.
4 Check that the HV connection does not transfer stress to the HV terminal.
5 Check that all grounding cables are securely connected.
Check mechanical clearances and proper operation of all isolation and grounding
6
devices (as applicable).
7 Check integrity of primary fuses.
8 Check insulation liquid level (if applicable).

2. ELECTRICAL TESTS:

TEST
TEST DESCRIPTION REMARKS
NO

1. Winding resistance test.


Insulation resistance test HV TO G, LV TO G and HV TO LV using a one KV
2.
Insulation tester.
3. Ratio test.
4. Polarity test.
5. Primary and secondary fuses rating checks for 11 kv VTs and above (if applicable).
6. Check VT HV Neutral is solidly grounded.
7. Check electrical operation of all isolating and grounding devices (if applicable).
8. Check phase sequence, for the final three phase assembly.
9. Verify secondary circuits, terminal to terminal for correctness and tightness.
10. Loop resistance test and burden test.
11. Check gaps of protective flashover devices (if applicable).
12. Insulation power factor test, 10 kv and above.
13. Back energization test at rated voltage for 15 minutes

1. Winding Resistance (Secondary side)


Instrument :
Make :
Model No. / Sl. No. :
Phase Core Measured value in Ohms (C) FAT Remarks
RESISTANCE AT
75º C(Ω)
TEST DATE: TEST EQUIPMENT CALIB.DATE & DETAIL

TESTING ENGINEER CSD- Engineer

Signature: ________________ Signature: ________________


Name : ________________ Name : ________________
SITE TEST REPORT Date :
Contractor’s name: Customer:
Hadi Haider Company NG-EOA
Contract No. :
Name of substation: Contruction of Mardumah 115/13.8kV 20BD 564-C31
Page 17 of 24
METAL CLAD SWITCHGEAR
Panel/Bay No: Equip. No.: Dwg. Ref.: Record No.:
A 1
2
B 1
2
C 1
2

Formula to convert winding resistance to reference temperature at 75  C for copper winding.

NOTE: 1.
Rc = Calculated value at 75  C
Rm = Measurement value which contained a measurement cable.

NOTE: 2
Calculated 75  C Rc = (Rm-Rx) x (234.5+75)
(234.5+Ta)

Rx = Resistance value of the measurement cable.


Ta = Ambient Temperature  C

NOTE: 3

Resistance value of measurement cable Rx = _______ Ω

2. Insulation Resistance Test:


Instrument :

Make :

Model No. / Sl. No. :

Applied Voltage : 500 V DC

Criteria : More than 10 M Ohms

Sl.No. Applied between IR Value in Mega Ohms Remarks


A Phase B Phase C Phase
Primary - Secondary - 1

1 Primary - Ground

TEST DATE: TEST EQUIPMENT CALIB.DATE & DETAIL

TESTING ENGINEER CSD- Engineer

Signature: ________________ Signature: ________________


Name : ________________ Name : ________________
SITE TEST REPORT Date :
Contractor’s name: Customer:
Hadi Haider Company NG-EOA
Contract No. :
Name of substation: Contruction of Mardumah 115/13.8kV 20BD 564-C31
Page 18 of 24
METAL CLAD SWITCHGEAR
Panel/Bay No: Equip. No.: Dwg. Ref.: Record No.:

Secondary-1 - Ground

Primary - Secondary-2

2 Secondary-2 - Ground

3 Secondary-1 – Secondary –2

3.Ratio test.

Terminal No. Primary Test Current A Sec. Current %


Phase CT Ref. Ratio
measured Error
1S1-1S2
1S1-1S2
A 1S1-1S2
1S1-1S2
1S1-1S3
1S1-1S3

1S1-1S3

1S1-1S3

1S1-1S2
1S1-1S2
B 1S1-1S2
1S1-1S2
1S1-1S3
1S1-1S3

1S1-1S3
1S1-1S3
1S1-1S2
1S1-1S2

TEST DATE: TEST EQUIPMENT CALIB.DATE & DETAIL

TESTING ENGINEER CSD- Engineer

Signature: ________________ Signature: ________________


Name : ________________ Name : ________________
SITE TEST REPORT Date :
Contractor’s name: Customer:
Hadi Haider Company NG-EOA
Contract No. :
Name of substation: Contruction of Mardumah 115/13.8kV 20BD 564-C31
Page 19 of 24
METAL CLAD SWITCHGEAR
Panel/Bay No: Equip. No.: Dwg. Ref.: Record No.:
C 1S1-1S2
1S1-1S2
1S1-1S3
1S1-1S3
1S1-1S3
1S1-1S3

TERMINAL Pry Test Sec. CT


PHASE CT REF RATIO %Error
No Current A Meas.

Core-2 2S1-2S2
A

Core-2 2S1-2S2
B

Core-2 2S1-2S2
C

Result:

4. Polarity Test
Instrument 1. Multimeter
2. Battery
 Tick here if found okay
Polarity checked
Phase Core & found okay
A 1

TEST DATE: TEST EQUIPMENT CALIB.DATE & DETAIL

TESTING ENGINEER CSD- Engineer

Signature: ________________ Signature: ________________


Name : ________________ Name : ________________
SITE TEST REPORT Date :
Contractor’s name: Customer:
Hadi Haider Company NG-EOA
Contract No. :
Name of substation: Contruction of Mardumah 115/13.8kV 20BD 564-C31
Page 20 of 24
METAL CLAD SWITCHGEAR
Panel/Bay No: Equip. No.: Dwg. Ref.: Record No.:
2
B 1
2
C 1
2

5. Burden Test
Instrument:

Multimeter
Make :
Model / Sl. No. :
Calibration
Certificate ref. :

Voltage Current Burden Rated Burden


Phase Secondary Remarks
Applied Measured VxI
A 1

B 1

C 1

6. Back Energization Test at Rated Voltage

Instruments:

1. Three Phase Dimmerstat

TEST DATE: TEST EQUIPMENT CALIB.DATE & DETAIL

TESTING ENGINEER CSD- Engineer

Signature: ________________ Signature: ________________


Name : ________________ Name : ________________
SITE TEST REPORT Date :
Contractor’s name: Customer:
Hadi Haider Company NG-EOA
Contract No. :
Name of substation: Contruction of Mardumah 115/13.8kV 20BD 564-C31
Page 21 of 24
METAL CLAD SWITCHGEAR
Panel/Bay No: Equip. No.: Dwg. Ref.: Record No.:
Make :

Model / Sl. No. :

2. Multimeter (AC Voltmeter range) = 2 Nos.

Make :

Model / Sl. No. :

Calibration Certificate ref. :

3. Procedure

a) Remove the 13.8kV side HRC fuses of the potential transformers in all the three phases to
ensure that the primary induced voltage is not fed to the switchgear bus or the other equipments.

b) The voltage is applied at the Secondary terminals of the PT in the LV


Compartment through the 3 phase Dimmer stat. The voltage is increased from zero
To 115 V gradually and is stabilized at this value for 15 minutes.

Hi-Pot Test on Switchgear


Test Instruments

Make : Sl. No. :

Range : Calibration Certificate :

Procedure: : Test voltage to be applied is between phase and earth for 1


minute. The other two phases not under test are shorted and
earthed.

Breakers shall be tested in closed and in service position.

Test Voltage : 80 % of power frequency withstand voltage (Dry)


= 0.8 x 38 = 30kV RMS

TEST DATE: TEST EQUIPMENT CALIB.DATE & DETAIL

TESTING ENGINEER CSD- Engineer

Signature: ________________ Signature: ________________


Name : ________________ Name : ________________
SITE TEST REPORT Date :
Contractor’s name: Customer:
Hadi Haider Company NG-EOA
Contract No. :
Name of substation: Contruction of Mardumah 115/13.8kV 20BD 564-C31
Page 22 of 24
METAL CLAD SWITCHGEAR
Panel/Bay No: Equip. No.: Dwg. Ref.: Record No.:

Leakage (mA) Criteria Remarks


Phases

No Breakdown
A
No Breakdown
B
No Breakdown
C

Hi-Pot Test on Switchgear


IR Value Criteria
(mega Ohms) Mega Ohms Result
Phases
After
Before Hi-pot Test
Hi-pot Test
A > 1000
B > 1000
C > 1000

Functional Checks:

Sl. No. Criteria of Acceptance


Check to be performed Result

TEST DATE: TEST EQUIPMENT CALIB.DATE & DETAIL

TESTING ENGINEER CSD- Engineer

Signature: ________________ Signature: ________________


Name : ________________ Name : ________________
SITE TEST REPORT Date :
Contractor’s name: Customer:
Hadi Haider Company NG-EOA
Contract No. :
Name of substation: Contruction of Mardumah 115/13.8kV 20BD 564-C31
Page 23 of 24
METAL CLAD SWITCHGEAR
Panel/Bay No: Equip. No.: Dwg. Ref.: Record No.:

1. Checks for Circuit Breaker

i) Spring charging time .......... s Factory Test Result


ii) Motor current .......... A
at Rated Control Voltage

2. Functional check of Circuit Breaker Operation counter Proper Operation

Circuit Breaker Timing Test


3. Factory Test Result
A Ph. B Ph. C Ph.

i) Closing Time ......


ii) Opening Time for Closing Time
a) Trip Coil – 1 <75 ms
b) Trip Coil – 2 Opening Time
<65 ms
Verification of terminal to terminal CT secondary circuits.
4. As per approved drawing
Check for CT & PT Star point Ground connections.
Proper Grounding
5.
Verification of PT phases sequence and terminal to terminal
secondary circuits. As per approved drawing
6.

Minimum Control Voltage Trip & Close Operation

Sl. No. Description Criteria Measured

1. Minimum Trip coil pick up voltage < 70 V Trip Coil # 1 :

Trip Coil # 2 :

2. Minimum closing coil pick up < 90 V


voltage

TEST DATE: TEST EQUIPMENT CALIB.DATE & DETAIL

TESTING ENGINEER CSD- Engineer

Signature: ________________ Signature: ________________


Name : ________________ Name : ________________
SITE TEST REPORT Date :
Contractor’s name: Customer:
Hadi Haider Company NG-EOA
Contract No. :
Name of substation: Contruction of Mardumah 115/13.8kV 20BD 564-C31
Page 24 of 24
METAL CLAD SWITCHGEAR
Panel/Bay No: Equip. No.: Dwg. Ref.: Record No.:

Functional Test

Space Heater and Thermostat

Sl.No. Description Criteria Remarks

1. Supply Voltage 220 V AC

2. Thermostat Operation

Heater Circuit ON 55 ± 5 º F
Heater Circuit OFF 70 ± 5 º F

3. Heater Current ( A )
( Single Phase )

TEST DATE: TEST EQUIPMENT CALIB.DATE & DETAIL

TESTING ENGINEER CSD- Engineer

Signature: ________________ Signature: ________________


Name : ________________ Name : ________________

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