PROCEDURE QUALIFICATION RECORD (PQR)

COMPANY NAME: LAURAMAC NIGERIA LIMITED

PROJECT INSTALLATION OF SAND TRAP AT OGBELLE FLOW STATION
PQR No.: LMC/PQR/001 DATE: 30/01/2023
SUPPORTING WPS Nos.: LMC/WPS/01
WELDING PROCESS (ES): SMAW TYPE: MANUAL

JOINTS
JOINT TYPE: SINGLE V BUTT
BACKING: N.A 30o  5o
BACKING MATERIAL (TYPE): N.A
GROOVE ANGLE: 60O + 5O
ROOT FACE: 2.0  0.5 mm
ROOT GAP: 1.6 + 3.0 mm

BASE METAL(S)

SPECIFICATION TYPE AND GRADE: API-5L, X52

THICKNESS RANGE: 10 ≤ T≤ 18.05mm
PIPE DIA.:3” SCH XX
GROOVE: BUTT
FILLER METALS
FILLER METAL F-No. 3
AWS CLASSIFICATION: A5.1 & A5.5 AWS SPECIFICATION: E6010 & E7018
WELD METAL ANALYSIS A-No.: A1 FILLER METAL SIZE: 3.2 & 4.0mm
FLUX TRADE NAME: LINCOLN ELECTRIC /ESAB CONSUMABLE INSERT: N.A
POSITIONS
POSITION(S) OF GROOVE: 6G WELD PROGRESSION: UPHILL
PREHEAT
O
PREHEAT TEMPERATURE: 30 C INTERPASS TEMPERATURE: 250 OC MAX

POSTWELD HEAT TREATMENT

TEMPERATURE: N.A
 PQR NUMBER: LMC/PQR/001
SHIELDING
SHIELDING BACKING TRAILING
GAS(ES) N.A N.A N.A
COMPOSITION N.A N.A N.A
FLOW RATE N.A N.A N.A
FLUX Yes  No  FLUX TYPE / TRADE NAME: N.A
ELECTRICAL CHARACTERISTICS & WELDING PARAMETERS
CURRENT TYPE AND POLARITY: DCEP
CURRENT (RANGE): 80-180 AMPS VOLTAGE (RANGE): 20-31 VOLTS

OTHER VARIABLES
CUP OR NOZZLE SIZE: N.A
CLEANING METHOD: GRINDING/ POWER BRUSHING TECHNIQUE: Stringer & Weave

TEST RESULTS
VISUAL TEST RESULTS: The minimum tensile Strength for API 5L X52 is 455MPa, thus test is acceptable

TENSILE TESTS
Results
Specimen Yield Tensile Tensile Failure Type and
No. Width Thickness Area Strength Load Strength Location
TP1 18.12 14.67 268.82 455 131.5 495(MPA)
PARENT METAL
TP2 19.21 14.84 285.08 4565 136.5 478(MPA)
PARENT METAL

GUIDED BEND TESTS

Type and Figure Number Results
SB1 ACCEPT
SB2 ACCEPT
SB3 ACCEPT
SB4 ACCEPT

WELDER’S NAME: PRCIOUS. O ID or SS No. LMC-001

TESTS CONDUCTED BY: ILUM AGBAI UFERE (SGS) LAB TEST No. : IT/62/LMC/PHC/23/001
I the undersigned certify that the statements in this record are correct and that the test welds were prepared, welded, and
tested in accordance with the requirements of ASME IX; ASME B31.3.

MANUFACTURER OR CONTRACTOR: LAURAMAC NIGERIA LIMITED

DATE: 30/01/2023 BY: NJOKU CHIJIOKE