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Draft of Solid cutter recovery plan

B1Oct-12 B1Nov-12
tue wed thu fri sat sun mon tue wed thu fri sat sun mon tue wed thu fri sat sun mon tue wed thu fri sat sun mon tue wed thu fri
PROCESS TOTAL
30 31 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30

1.cutter main old spec

-TOM receive from induction.


- waiting to spiral 4
-ready to induction. 150
-already send to PD
-waiting regrinding O.D 42
-waiting groove 4.0
-waiting groove "V"
-waiting roller 82
2.cutter main new spec.

-TOM receive from induction.


- waiting to spiral
-ready to induction. 5
-mass production new spec.
-already send to PD 11
-waiting regrinding O.D
-waiting groove 4.0
-waiting groove "V" 76
-waiting roller 54
3.cutter sub old spec.

-TOM receive from induction.


- waiting to spiral
-ready to induction.
-already send to PD 48
-waiting regrinding O.D
-waiting groove 4.0
-waiting groove "V"
-waiting roller
4.cutter sub new spec.

-TOM receive from induction.


- waiting to spiral 100
-ready to induction. 8
-mass production new spec.
-already send to PD 88
-waiting regrinding O.D
-waiting groove 4.0
-waiting groove "V"
-waiting roller 39

PD MASS PRODUCTION 18 40 40 25 123

Make new sub cutter and new main cutter

Capacity 1.Caparbility of solid cutter(main) JOBBER 12*2= 24 units/day/13 hrs.


step1 2.Carparbility of spiral solid cutter(main) 12*2=24 unit/day/13 hrs
1. Capability of cutter (sub) jobber 14*2=28 units/day/13hrs.
2.Capability of spiral solid cutter(sub) 14*2=28 units/day/13 hrs.

step2
1. regrinding f 2 pcs/hrs 13 hrs=24 pcsor sharpness
2 shift 22 hrs/40 pcs.

2. cutter old stock. Induction Before induction


2.1 main cutter(old) - production
-store
-MC
Total
used for repair.
remain
total remain
2.2 Sub cutter(old) - production
-store
-MC
Total
used for repair.
remain
total remain
3. New sub cutter for repair old main cutter.
3.1. already make new for repair.
3.2. remain make new sub for repair.
4.new main cutter for repair old sub cutter.
4.1 remain make new main for repair.
Draft of Solid cutter recovery plan

B1Oct-12
tue wed thu fri sat sun mon tue wed thu fri
PROCESS
30 31 1 2 3 4 5 6 7 8 9

PD MASS PRODUCTION

Make new sub cutter and new main cutter


B1Nov-12
sat sun mon tue wed thu fri sat sun mon tue wed thu fri sat sun mon tue wed thu
10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29
fri
TOTAL
30
Draft of Solid cutter recovery plan

B1Oct-12
tue wed thu fri sat sun mon tue wed thu fri
PROCESS
30 31 1 2 3 4 5 6 7 8 9

PD MASS PRODUCTION

Make new sub cutter and new main cutter


B1Nov-12
sat sun mon tue wed thu fri sat sun mon tue wed thu fri sat sun mon tue wed thu
10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29
fri
TOTAL
30
Draft of Solid cutter recovery plan

B1Oct-12
tue wed thu fri sat sun mon tue wed thu fri
PROCESS
30 31 1 2 3 4 5 6 7 8 9

PD MASS PRODUCTION

Make new sub cutter and new main cutter


B1Nov-12
sat sun mon tue wed thu fri sat sun mon tue wed thu fri sat sun mon tue wed thu
10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29
fri
TOTAL
30
Draft of Solid cutter recovery plan

B1Oct-12
tue wed thu fri sat sun mon tue wed thu fri
PROCESS
30 31 1 2 3 4 5 6 7 8 9

Remain sub cutter induction


1. sub new spec. total induction 152 pcs.
for repair main
2.Already make for PD 64 pcs.
3. Remain induction 88 pcs.
4. Regrinding sub cutter 88 pcs
5. Send to production

Make new sub cutter for repair main cutter


total 449 unit
1. Mass production new spec. ( Sub cutter shaft )
1.1 process before spiral ( jobber ) 2
1.2 spiral
2. send to induction
3. TOM recive sub cutter
4. Regrinding sub cutter 449 unit
5. Regrinding main cutter ( remain 999 unit )
6. Send to production

Make new sub cutter for repair main cutter


totle 595 unit
1. mass production new spec. ( sub cutter shaft )
2. sent to induction
3. TOM recive sub cutter
4. Regrinding sub cutter
5. Send to production

PD MASS PRODUCTION

Make new sub cutter and new main cutter


B1Nov-12
sat sun mon tue wed thu fri sat sun mon tue wed thu fri sat sun mon tue wed thu
10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29
fri
TOTAL
30

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