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EPCM Site Start-Up Pack - Standard & Specification (Rev1)
EPCM Site Start-Up Pack - Standard & Specification (Rev1)
Date Published:
9th December
Rev 1 (23.12.2022)
Table of Content
1.0 Site Organization 4.0 Housekeeping & Storage
1.1 Green Zone and Red Zone 4.1 Housekeeping
1.2 Site Security 4.2 3R (Reuse, Recycle & Reduce) Approach
1.3 Demarcation, Barricading & Safe Walkways 4.3 Protruding protection
1.4 Green Zone Setup
1.4.1 HSSE Information Board
1.4.2 Blue Zone & Blue Board 5.0 Environmental Protection
1.5 Site Cabin
5.1 Hazardous Waste / Scheduled Waste Storage
1.6 First Aid Facilities
Design Standard
1.7 Workers’ Welfare Amenities
5.2 Earth Works Protection
1.8 Remote Monitoring (CCTV) Setup
6.0 Plant, Equipment & Tools Inspection
2.0 Site Fencing & Hoarding 6.1 Inspection Regime & Color Coding
2.1 Site Fencing & Hoarding
2.2 Site Entrance
2.3 Site Barricading Standard
2.4 Scaffold Installation & Setup 7.0 Traffic Management
1.1 Green Zone and Red Zone Empowering Safety to the Frontlines
Demarcation
Red Zone
▪ Working areas;
▪ Accessible by authorized personnel;
▪ PPE is mandatory;
▪ “Wash-trough” for heavy vehicles prior exits of the site;
▪ Storage of hazardous chemical, waste collection area; and
▪ Designated fabrication, material/equipment storage area.
Green Zone
▪ Non-working area;
▪ Site Office, meeting: (toolbox discussion & pre-start meeting;
▪ Visitor Briefing;
▪ Requires safe access and walkways with clear demarcation between red
zone (barricades);
▪ Perimeter fencing or hoarding; and
▪ Welfare facilities (e.g., toilet, drinking facilities, rest area, first aid room,
etc.).
Note: Site organization should be planned and agreed with Meinhardt Team prior work commencement following min requirement above.
Site Organization
Security post with safe shelter shall be provided at the green zone.
Minimum requirement:
5
2 Standard designated security post / cabin;
4
6
3 Visitor registration document;
1
4 PPE for visitors;
7
3
5 Emergency contact details – liaison on emergency;
1.3 Site Setup – Demarcation, Barricading & Safe Walkways Empowering Safety to the Frontlines
Minimum requirement:
4 Plastic New Jersey Barrier (NJB) interlocked and filled with water on areas with
heavy traffic. Concrete NJB is suggested on sites adjacent to main access road.
Note:
1. Soft caution tapes prohibited to be used as barricade at MHT project sites.
2. Hard barricades preventing unauthorized entry required to be in red & white combination for hi-visibility purpose.
Site Organization
Minimum Requirement:
• Policies;
• Bulletin, Technical Guidance's & LFIs;
• Project Information;
• Hi-Risks Activity Tracker;
• PTW System & Checklists;
• Emergency Respond Information;
• Site Competencies;
• Hearts & Mind Corner;
• IOGP 9 LSRs Infographics;
• Leading & Lagging Indicators i.e. BBSQ Peer-to
Peer Intervention, NMPI, Incidents, Safe
Manhours, etc.
• Safety Promotional Materials / Photos
Site Organization
1.4.1 Project HSSE Information Board (Cont.) Empowering Safety to the Frontlines
Site Organization
Minimum requirement:
Artwork to be relevant to project scope, hazard associated with
1 the activity and controls needed to manage the risk.
Minimum requirement:
1
Site Office - Minimum 20 ft container required for site staffs provisioned with
1
following items:
2
Site Organization
Minor Works
3 2
First aid room not required, however the following first aid treatment items to be kept at the Green
Zone as minimum:
• First Aid Box
• Stretcher
Minimum requirement:
2 Treatment Bed
3 Stretcher
2 Provide suitable racks or locker for storage of PPE. Always maintain this
room in clean and sanitary condition; and
Eye-wash:
4
• Eyewash station should be designed to deliver fluid to both eyes
simultaneously.
• The combination eye and face wash station
2 3 4
Site Organization
Phone monitoring
Minimum Requirement:
• Operated during working hours (08.00 – 18.00) with live feed to L2 & L3 management team offices
• Standardized specification and software to ease of integration between different site
• CCTV shall be installed and activated on Day 1 site mobilisation
• CCTV with a recording footage up to 2 weeks retained as minimum and access shall be granted to Shell & MHT team at any point of time.
• L3 management team responsible to oversee and monitor the works remotely using the remote access periodically with the intention to improve overall site safety management
and activities with early avoidance lens managing risk.
2.0
Site Fencing & Hoarding
Site Fencing & Hoarding
Site should be secured with hoarding / fencing. It is suggested to have two (2) access separated for workers & heavy vehicles.
2 Minimum requirement:
Note: Signages must include 9 Life-Saving Rules (LSR) & site closure / opening notice (banner type)
Site Fencing & Hoarding
Provide safe vehicle entrant or exiting the site. Mitigation shall be in place to ensure access into it free from overhead hazard and slip, trip, and fall hazard
2
Minimum requirement:
1.1
Site Fencing & Hoarding
1
Minimum requirement:
2 Mobile barricade installed and deployed for lifting operation, material storage
and work area demarcation.
2 3 4 New Jersey Barrier (NJB) as crash barrier equipped with water must be
established for any traffic risk to the operational station
3 4
Scaffold
2 Minimum requirement:
5
1 Mobile aluminum scaffold to be installed with outriggers in accordance
with the design and lockable castor wheels.
4 Fixed scaffold with sufficient railings (min two) both sides, installed on
firm ground and minimum of two to cater for emergency situation
4
1 5 Mobile scaffold to be equipped with top rail, mid rail ,bracing, toe
boards as per the drawing
Note: All scaffolds must be inspected and tagged by a competent scaffolder (DOSH registered)
3.0
Electrical Safety
Electrical Safety
Minimum requirement:
4 No HP : __________
LOTOTO performed by competent
5 4 electrician
Distribution Panel
Electrical Safety
3
5
4
2
1 Mount to the proper frame with minimum height from ground is 50 cm 4 Industrial socket plug
2 Proper lock out system and signage 5 Outdoor panel with minimum IP Rating 54
3 Electrical hazard sign and PIC information 6 Ampere – 30mA or 0.03A (ELCB, RCCB & MCCB)
Electrical Safety
Minimum requirement:
Minimum requirement:
Housekeeping requirement :
• Cleanliness of work areas, sanitary areas (toilet, locker room, first aid facilities, etc.), workers walkways, vehicle
access and public roads, exit route, etc.
• Orderly work areas i.e., tools and other item in proper place, adequate storage areas.
• The regular removing and segregation of waste materials (solids & liquids) and other fire hazards from work and
other areas.
Waste Management
4.2 Reuse, Recycle & Reduce (3R) Approach Empowering Safety to the Frontlines
Minimum requirement:
Note: Storage design may differ in certain market depending local legislative requirement
Waste Management
5.1 Hazardous Waste / Scheduled Waste Storage Design Standard Empowering Safety to the Frontlines
TYPE 4 TYPE 5
• Silt trap to be designed & constructed in the temporary drainage system • Wash-trough to be constructed at site egress during earth works (importing & exporting to/from
before the discharge point to prevent sediment / earth run-off to
perimeter drainage system site), excavation works (cut & fill)
• Temporary drainage to be constructed as part of 1st activity post site • Minimum requirement of Wash-trough:
mobilization
• Provision of water-jet equipment at the washing bay,
• Heavy vehicle wheel washing for all vehicles when exiting the site,
• Wash-trough to be cleaned and maintained regularly
Note: in certain market, both of this requirement shall be approved by authority as part of the permitting requirement and the design may require professional engineer (PE) endorsement.
6.0
Plant, Equipment & Tools Inspection
Plant, Equipment & Tools Inspection
6.1 Inspection Regime & Colour Coding Empowering Safety to the Frontlines
Note: All plant, equipment and tools to follow the monthly inspection colour code and tagging
7.0
Traffic Management
Traffic Management
Minimum requirement:
▪ Segregation of pedestrians from plant (cranes or excavators, forklifts, trucks and vehicles),
▪ A traffic management plan should address both onsite traffic flows and external traffic flows (trucks or
cranes arriving to site) as part of the overall site HSSE plan.
▪ Segregated or designated pedestrian safe access to the site office.
▪ Flagman or banksman should be provided controlling ingress and egress
▪ It is suggested for the banksman to use red hi-visibility vest & red hard hat for clear visibility.
Note: In certain projects, there will be specific conditions which would require engagement of competent Traffic Management Officer (TMO) as per the local legislative requirement.