Gulf Petrochemical Services &Trading LLC

Inspection and Test Plan

Client: Occidental of Oman Inc

GPS ORIGINAL COPY

CONTRACT: General Facilities Services Contract

MAIN CONTRACTOR: Gulf Petrochemical Services and Trading LLC

OXY CONTRACT REF: 2400011790

Item Description/Title PAINTING (PS-6)

GPS Document Number GPS/C271/ITP/801 -1Rev A
Project Name Safah South Wedge E Development – Phase III
OXY Project Number 1229788
Work Pack Document Number SAF-4000-PPL-OXY-2010-1229788-C
Work Instruction Number C
GFSC_GPS_007D
Date 06.02.2023

First issue for QXY 07Feb23

A 06.02.2023 Srinivas Rao Manoj Manoj
Approval

Rev DATE Prepared By Reviewed By Approved By Description OXY Approval

 Inspection Test Plan
OXYCONTRACT No.24000110790
Gulf Petrochemical Services and Trading LLC
CONTRACT : General Facilities Services Contract

GPS Project No. C-271 *Legend :H=Hold, M=Monitor, R=Review, W=witness

GPS Doc No : GPS/C271/ITP/0801-1 Rev-A , ..
Discipline : MECHANICAL Subject :Painting (PS-6) for Pipeline Underground and Sand Dune Services See Legend* above
WI NO:GFSC_GPS_007

Item Activity Description Controlling Documents Acceptance Criteria & Frequency of Inspection Responsible Person Verification Document GPS SIGN OXY SIGN
GPS/SSP/001, Quality
Work procedures & QCP available at all points of use Approved Documents with
1.0 Control Documents review Management plan,Work QAQC Lead H R
& latest revision. Controlled stamp
Procedures ,QCP
2.0 Safety :
GPS/C271/WPR/801, Compressor, Blasting Equipment, Airless spray Construction Supervisor -
2.1 Check Earthing of equipments Visual H M
OMN-FAC-200 Rev B Ed:2014 equipment to be properly earthed Coating.

Check Blasting Hood & Air GPS/C271/WPR/801, Hood shall be Ventilated by air through regulator and
2.2 CoatingSupervisor Visual H M
Hoses OMN-FAC-200 Rev B Ed:2014 filter. Blast hoses shall have "Deadman Handle"

GPS/C271/WPR/801,
2.3 Check Nozzle for wear To be discarded at 50% wear or damaged CoatingSupervisor . Visual H M
OMN-FAC-200 Rev B Ed:2014
3.0 Equipment / Material :

Air to be clean & dry. Blotting paper shall not have

GPS/C271/WPR/801, QC Painting Inspector/
3.1 Check Compressor traces of water / Oil.Discharge Pressure 95-100 psi Visual H M
OMN-FAC-200 Rev B Ed:2014 CoatingSupervisor
(with needle gauge) & air temp <110 °C

GPS/SSP/001 Quality All instruments for measurement are within valid QC Painting Inspector/
3.2 Check measuring instruments Calibration Certificate R R
Management plan calibration CoatingSupervisor

PaintDataSheet,
Not exceeding shelf life , Trade name, number, Batch QC Painting Inspector / Material Test Certificates
3.3 Check Paint & Thinner GPS/C271/WPR/801, H R
No, Colour to be verified with Certificate Material Controller and Visual
OMN-FAC-200 Rev B Ed:2014

GPS/C271/WPR/801, Grit free from oil, grease, moisture or any

Check Grit Blasting QC Painting Inspector/ Material Test Certificates
3.4 OMN-FAC-200 Rev B Ed:2014 contamination. H R
(Cu. Slag) CoatingSupervisor and Visual
Mfgr. Data sheet Size: 0.2 to1.4mm
4.0 Surface Preparation :
Before Surface preparation ensure : Surface Temp.
Prior to start surface GPS/C271/WPR/801,
4.1 Min. is 5°C & Not less than dew point + 3°C , RH is Coating Supervisor Inspection report(GPS/BPT) M R
preparation OMN-FAC-200 Rev B Ed:2014
Max. 85%
GPS/C271/WPR/801, Free from all Wax ,grease, oil etc.,
4.2 Substrate/ Surface Condition Coating Supervisor Visual M M
OMN-FAC-200 Rev B Ed:2014 If evident , to be removed by solvent cleaning

Doc No: GPS/C271/ITP/801/RevA Page 1 of 4

 Inspection Test Plan
OXYCONTRACT No.24000110790
Gulf Petrochemical Services and Trading LLC
CONTRACT : General Facilities Services Contract

GPS Project No. C-271 *Legend :H=Hold, M=Monitor, R=Review, W=witness

GPS Doc No : GPS/C271/ITP/0801-1 Rev-A , ..
Discipline : MECHANICAL Subject :Painting (PS-6) for Pipeline Underground and Sand Dune Services See Legend* above
WI NO:GFSC_GPS_007

Item Activity Description Controlling Documents Acceptance Criteria & Frequency of Inspection Responsible Person Verification Document GPS SIGN OXY SIGN

Sensitive components i.e. Valve stems, gauges,

Protection of sensitive GPS/C271/WPR/801,
4.3 nameplates, areas to be welded etc. to be masked off Coating Supervisor Visual H M
components OMN-FAC-200 Rev B Ed:2014
with suitable material
GPS/C271/WPR/801, GPS/C271/WPR/801,
4.4 Environmental conditions Coating Supervisor Visual M M
OMN-FAC-200 Rev B Ed:2014 OMN-FAC-200
GPS/C271/WPR/801, GPS/C271/WPR/801,
4.5 Blast cleaning technique Coating Supervisor Visual M M
OMN-FAC-200 Rev B Ed:2014 OMN-FAC-200
GPS/C271/WPR/801, GPS/C271/WPR/801,
4.6 Post blast cleaning Coating Supervisor Visual M M
OMN-FAC-200 Rev B Ed:2014 OMN-FAC-200
5.0 Inspection after Surface Preparation :
GPS/C271/WPR/801, Visually examine. Free from any embedded particles
5.1 Surface Cleanliness QC Painting Inspector Visual H R
OMN-FAC-200 Rev B Ed:2014 and any dirt
GPS/C271/WPR/801, Inspection Report
5.2 Surface Profile Measurement 75-100 microns (Testex Tape -Method) QC Painting Inspector H R
OMN-FAC-200 Rev B Ed:2014 (GPS/BPT)

GPS/C271/WPR/801, Inspection Report

5.3 Surface Roughness Surface finish - Visual inspection SA 2 1/2 QC Painting Inspector H R
OMN-FAC-200 Rev B Ed:2014 (GPS/BPT)
6.0 Painting Application
Check Weather Conditions for GPS/C271/WPR/801,
6.1 No High wind, air born dust/sand, no rain fog/mist. Coating Supervisor Visual M M
Painting OMN-FAC-200 Rev B Ed:2014

Check relative humidity & GPS/C271/WPR/801, RH Max. 85% , Ambient temp. Min. 5° C , Steel Inspection Report
6.2 Coating Supervisor M M
Amb. Temp., Steel Temp. OMN-FAC-200 Rev B Ed:2014 Temp. Min. 5° C & not within 3° C of dew point (GPS/BPT)

6.3 Airless Spray - Check Tip Size Manufacturer's data sheet Manufacturer's data sheet Coating Supervisor Visual R-M R

Spray Application - Check GPS/C271/WPR/801, GPS/C271/WPR/801,

6.4 Coating Supervisor Visual R-M R
spray overlap OMN-FAC-200 Rev B Ed:2014 OMN-FAC-200

Doc No: GPS/C271/ITP/801/RevA Page 2 of 4

 Inspection Test Plan
OXYCONTRACT No.24000110790
Gulf Petrochemical Services and Trading LLC
CONTRACT : General Facilities Services Contract

GPS Project No. C-271 *Legend :H=Hold, M=Monitor, R=Review, W=witness

GPS Doc No : GPS/C271/ITP/0801-1 Rev-A , ..
Discipline : MECHANICAL Subject :Painting (PS-6) for Pipeline Underground and Sand Dune Services See Legend* above
WI NO:GFSC_GPS_007

Item Activity Description Controlling Documents Acceptance Criteria & Frequency of Inspection Responsible Person Verification Document GPS SIGN OXY SIGN

7.0 Painting System # 6

7.1 Coating (Single/ Final)

GPS/C271/WPR/801,
7.1.1 Check paint EPILUX 82 Coating Supervisor Manufacturer's data sheet H R
OMN-FAC-200 Rev B Ed:2014

Manufacturer's data sheet Manufacturer's data sheet,

QC Painting Inspector/
7.1.2 Check Paint Mixing GPS/C271/WPR/801, GPS/C271/WPR/801, Visual H-M M
CoatingSupervisor
OMN-FAC-200 Rev B Ed:2014 OMN-FAC-200

Manufacturer's data sheet Manufacturer's data sheet

Visual + Inspection Report
7.1.3 Check WFT GPS/C271/WPR/801, GPS/C271/WPR/801, Coating Supervisor H-M R
(GPS/BPT)
OMN-FAC-200 Rev B Ed:2014 OMN-FAC-200

Manufacturer's data sheet

QC Painting Inspector/ Visual + Inspection Report
7.1.4 Check DFT GPS/C271/WPR/801, 500 microns (minimum) H-M R/W
CoatingSupervisor (GPS/BPT)
OMN-FAC-200 Rev B Ed:2014

QC Painting Inspector/
7.1.5 Check Curing Time Manufacturer's data sheet Manufacturer's data sheet Visual H-M R
CoatingSupervisor

Coated surface- Visual GPS/C271/WPR/801, Coating shall be applied evenly. No runs, sags, QC Painting Inspector/ Inspection Report
7.1.6 W-M R
Inspection OMN-FAC-200 Rev B Ed:2014 patches, misses. CoatingSupervisor (GPS/BPT)

7.2 Inspection
GPS/C271/WPR/801, GPS/C271/WPR/801, Visual + Inspection Report
7.2.1 Visual inspection QC Painting Inspector H R/M
OMN-FAC-200 Rev B Ed:2014 OMN-FAC-200 (GPS/BPT)

Doc No: GPS/C271/ITP/801/RevA Page 3 of 4

 Inspection Test Plan
OXYCONTRACT No.24000110790
Gulf Petrochemical Services and Trading LLC
CONTRACT : General Facilities Services Contract

GPS Project No. C-271 *Legend :H=Hold, M=Monitor, R=Review, W=witness

GPS Doc No : GPS/C271/ITP/0801-1 Rev-A , ..
Discipline : MECHANICAL Subject :Painting (PS-6) for Pipeline Underground and Sand Dune Services See Legend* above
WI NO:GFSC_GPS_007

Item Activity Description Controlling Documents Acceptance Criteria & Frequency of Inspection Responsible Person Verification Document GPS SIGN OXY SIGN

Pin Hole Test / GPS/C271/WPR/801, Holiday detector test at a set voltage 2.5-3.0KV Visual + Pin Hole Test
7.2.2 QC Painting Inspector H W
Holiday Test OMN-FAC-200 Rev B Ed:2014 F= Random (approx 10%) Report (GPS /PHT)

GPS/C271/WPR/801, Compliance to Specification. Ensure Inspection Compliance Certificate

7.2.3 Final Inspection QC Painting Inspector H W
OMN-FAC-200 Rev B Ed:2014 reports for coating, MTCs are available & compiled. (GPS/CCE)

One Pull off test on the panel shall be carried out as

GPS/C271/WPR/801,
7.2.4 Adhesion Test per ISO 4624 and the Acceptance QC Painting Inspector Inspection Report H W
OMN-FAC-200 Rev B Ed:2014
criteria shall be Min‐5Mpa
Note: Prior to application of final coat, item 3.1 to 3.3 & 6.1 to 6.4 shall be checked / complied.

1) Hold Point( H) : A critical step in fabrication & testing where it is mandatory that the company inspect the component/equipment or witness an activity. Activities designated as a Hold point shall not proceed unless the Company /Representative is present or the Hold point is
formally waived. The Company shall be notified at a duration specified in the contract in advance of the activity.

2)Witness (W): A Critical step in fabrication and testing where it is desirable that the Company / Representative inspect the component/equipment or witness an activity. The Company shall be notified at a duration specified in the contract in advance of the activity. Once proper
notification is given, the activity may proceed according to the schedule regardless of the Company attendance.

3) Review (R) : A Critical step in design, Procurement & or fabrication & testing where it is desirable that the Company review the document/qualification/equipment/or activity. A separate notification is not needed unless otherwise specifically requested; the Company may
perform this along with any of the other intervention types.

4)Monitor(M):A Critical step in fabrication & testing where it is optional that the company inspect the component / equipment or witness an activity. The Company shall be notified at a duration specified in the contract in advance of the first occurrence of the activity at each
worksite. No further notification for like activities at each worksite shall be required. The activity may proceed with or without the Company attendance.

5)Approval(A): A critical step in design, procurement, and or fabrication and testing where it is mandatory that the Company approve a document/qualification/ equipment/or activity. The Company shall be notified at a duration specified in the contract in advance of the first
occurrence of the activity or provided the document in a period of time specified by the contract. The activity may not proceed without the Company’s approval.
I
6) Surveillance(S): Inspection during construction activity, but the work may proceed

Doc No: GPS/C271/ITP/801/RevA Page 4 of 4

 EPILUX 82
High Build Splash Zone Epoxy

PRODUCT A modified epoxy for use on coastal or offshore structures.

DESCRIPTION • High Build application in a single coat.
• High Solids Epoxy Tolerant to damp surfaces.

DESIGNED USE • As a build coat or 1 coat system on under decks, piles or jetty structures.
• Immersed or semi-immersed steelwork.
• Suitable as an intermediate for upto C5 Environment as per ISO12944 Part 2 along with
suitable topcoats

PHYSICAL DATA VOLUME SOLIDS

82 % + 2 %
(Based on ASTM D2697)
TYPICAL DRY FILM THICKNESS 500 microns
WET FILM THICKNESS 610 microns
THEORETICAL COVERAGE 1.64 m2/litre @ 500 microns DFT
VOC “As Supplied”
190 gms/ltr
(Based on ASTM D3960)
COLOUR Limited Shades
FINISH Low Sheen

APPLICATION METHOD OF APPLICATION :

DETAILS This is the recommended method of application:
Maximum 5% Thinner may be added.
AIRLESS SPRAY
Tip Size: 0.43 - 0.53 mm (0.017 - 0.021 in)
Pressure: 110 - 160 kg/cm2 (1600 – 2300 psi)
May be used for difficult shapes or touch-up.
BRUSH OR ROLLER However, additional coats may be required to achieve
the recommended film thickness.
DRYING TIME:

Surface Re coating Interval

Touch Dry Hard Dry Pot Life
Temperature Minimum Maximum
15°C 9 Hrs 18 Hrs 32 Hrs 21 Days 4 Hrs
25°C 7 Hrs 12 Hrs 20 Hrs 14 Days 3 Hrs
35°C 4 Hrs 8 Hrs 14 Hrs 7 Days 1½ Hrs
45°C 2 Hrs 6 Hrs 8 Hrs 5 Days 40 mins
NO. OF COMPONENTS Two
Mixing Ratio As per pack size
Do not apply this product if the Relative Humidity
Application Conditions exceeds 85% or if the substrate temperature is within
3°C of the dew point

ADDITIONAL Thinner / Cleaning solvent Solvalux 7-45

INFORMATION Storage Instruction Store in a cool shaded dry area
Flash Point Mixed 36°C
Packaging 20 liters
Shelf Life 12 months from the date of manufacture.

March 2014 Version 0 Protective Coatings Sales & Service Dubai Tel 04- 3391000 Fax 04-3391322 Abu Dhabi Tel 02-6798202 Fax 02-6713774
 EPILUX 82
High Build Splash Zone Epoxy
SURFACE • This product can be applied either directly to blasted steel or over suitable primer (e.g.
EPILUX or ZINCANODE Primers).
PREPARATION • Remove all wax, oil and grease by solvent cleaning in accordance with the guidelines given by
SSPC-SPI.
• Where necessary remove weld spatter and round off all rough weld seams and sharp edges to a
smooth surface.
• Abrasive blast clean to a minimum standard of Sa 2½ Swedish Standard SIS 05 59 00 or ISO
8501-1 : 1988.
• For direct application, the surface profile should be in between 75 – 100 micron.
• Any surface defects revealed by blast cleaning should be ground, filled or treated in a suitable
manner.
• After blasting, remove dust from the surface.
• The surface to be coated must also be clean and dry.
• The surface to be applied must be clean, dry and free from soluble salts. If required fresh water
wash should follow to remove soluble salts.

PRODUCT USE This product can be applied to a damp surface but not a sweating surface, i.e. When water is condensing on
RESTRICTIONS the surface.
• This product can be applied wet-on-wet to achieve the necessary dry film thickness.
• The product can be immersed after 1 hour @ steel temperature 40ºC (full cure will continue at a slower
rate once immersed).
• A slight colour variation may occur on immersion.
• As common with all Epoxy products, this product also will tend to discolour and chalk on exposure to
direct sunlight.
• May also be applied between 250 and 500 Microns DFT.
• Contact Berger Representative for suggesting suitable paint system

SAFETY • Avoid contact with the skin and eyes. Wear suitable protective clothing such as overalls, goggles, dust
PRECAUTIONS masks and gloves. Use a barrier cream.
• Ensure that there is adequate ventilation in the area where the product is being applied. Do not breathe
vapor or spray.
• This product is flammable. Keep away from sources of ignition. Do not smoke. Take precautionary
measures against static discharge. In case of fire – blanket flames with foam, carbon dioxide or dry
chemicals
• Refer to MSDS for further information.

FIRST AID • Eyes: In the event of accidental splashes, flush eyes with water immediately and obtain medical advice
• Skin: Wash skin thoroughly with soap and water or approved industrial cleaner.
• DO NOT USE solvent or thinners.
• Inhalation: Remove to fresh air, loosen collar and keep patient rested.
• Ingestion: In case of accidental ingestion, DO NOT INDUCE VOMITING.
Obtain immediate medical attention

The information provided on this data sheet is not intended to be complete and is provided as general advice only. It is the responsibility
DISCLAIMER of the user to ensure that the product is suitable for the purpose for which he wishes to use it. As we have no control over the treatment of
the product, the standard of surface preparation of the substrate, or other factors affecting the use of this product, we are not responsible
for its performance nor would we accept any liability whatsoever or howsoever arising from the use of this product unless specifically
agreed to in writing by us. The information contained in this data sheet may be modified by us from time to time, and without notice, in
the light of our experience and continuous product development.

March 2014 Version 0 Protective Coatings Sales & Service Dubai Tel 04- 3391000 Fax 04-3391322 Abu Dhabi Tel 02-6798202 Fax 02-6713774
Albin Paul

From: SRINIVASRAO <srinivasrao@gpsoman.com>

Sent: Monday, February 6, 2023 2:42 PM
To: 'Albin Paul'
Subject: FW: RE: RE: SSWE pipe line -Hempadur External; Coating
Attachments: OMN-FAC-200 External Painting & Protective Coatings-old.pdf

From: G.Anil Varghese <gav@gpsoman.com>

Sent: Sunday, February 5, 2023 12:15 PM
To: manoj@gpsoman.com; srinivasrao@gpsoman.com
Cc: 'Kaushik Shetty' <kaushik.shetty@gpsoman.com>; 'Joby K Mathew' <joby@gpsoman.com>
Subject: FW: RE: RE: SSWE pipe line -Hempadur External; Coating

Team,

Refer to the below mail.

OXY wants to follow Paint System #6 (High Solid Epoxy) as per FAC-200 rev-B 2014 for application on pipes in the dune area.
Please prepare and get the approval of the Method statement and ITP from OXY.

Thanks & Regards,

G. Anil Varghese
Gulf Petrochemical Services & Trading LLC
+968 99447427 |Fax: +968 24392939
Email: gav@gpsoman.com
Website: www.gpsoman.com
P.O Box 1633, Postal Code 114, Muscat, Sultanate of Oman

From: Yaacoub, Elias J <Elias_Yacoub@oxy.com>

Sent: Thursday, February 2, 2023 3:19 PM
To: costengineer-gfsc@gpsoman.com; Al Hamdani, Firas A <Firas_Al_Hamdani@oxy.com>; Al Khalili, Saif N <Saif_Al_Khalili@oxy.com>
Cc: Woolley, Colin (Muscat) <colin_woolley@oxy.com>; Joby -GPS <joby@gpsoman.com>; Al Bahri, Jihad K <Jihad_Al_Bahri@oxy.com>; gav gpsoman
<gav@gpsoman.com>; pritesh@gpsoman.com; Al Abri, Abdul Rahman S <AbdulRahman_Al_Abri@oxy.com>; Al Hadidi, Azzan H <Azzan_Al_Hadidi@oxy.com>; Oman
North, FAC Mech Supervisor 2 (Said S/Ghalib) <OmanNorth_FAC_Mech_Supervisor2@oxy.com>; 'Kaushik' <kaushik.shetty@gpsoman.com>; 'Reji Kumar'

1
<rejikumar@gpsoman.com>; 'Cost Engineer' <costengineer-gfsc@gpsoman.com>; OMN, Facilities Site Manager (Abdullah/Badar) <Safah_FacilitiesSiteManager@oxy.com>
Subject: Re: RE: RE: SSWE pipe line -Hempadur External; Coating

Ramanujam,
You are wrong again! Please read your contract.

Anil,
You are requested to correct the pipeline design errors and omissions, without any further delay, by proceeding with the required external coating activities of the SSWE
pipeline sections located in the sand dune areas using paint system #6.
You can consider this as formal instruction and your cooperation is essential to maintain project schedule.

Regards
Elias

Get Outlook for iOS

From: costengineer-gfsc@gpsoman.com <costengineer-gfsc@gpsoman.com>

Sent: Thursday, February 2, 2023 1:48 PM
To: Al Hamdani, Firas A <Firas_Al_Hamdani@oxy.com>; Al Khalili, Saif N <Saif_Al_Khalili@oxy.com>
Cc: Woolley, Colin (Muscat) <colin_woolley@oxy.com>; Joby -GPS <joby@gpsoman.com>; Al Bahri, Jihad K <Jihad_Al_Bahri@oxy.com>; gav gpsoman
<gav@gpsoman.com>; pritesh@gpsoman.com <pritesh@gpsoman.com>; Al Abri, Abdul Rahman S <AbdulRahman_Al_Abri@oxy.com>; Al Hadidi, Azzan H
<Azzan_Al_Hadidi@oxy.com>; Oman North, FAC Mech Supervisor 2 (Said S/Ghalib) <OmanNorth_FAC_Mech_Supervisor2@oxy.com>; Yaacoub, Elias J
<Elias_Yacoub@oxy.com>; 'Kaushik' <kaushik.shetty@gpsoman.com>; 'Reji Kumar' <rejikumar@gpsoman.com>; 'Cost Engineer' <costengineer-gfsc@gpsoman.com>
Subject: [EXTERNAL] RE: RE: SSWE pipe line -Hempadur External; Coating

WARNING - This message is from an EXTERNAL SENDER - be CAUTIOUS, particularly with links and attachments.

Saif,

We Checked the Specifications for Paint System #6 (High Solid Epoxy) which is for Vessels and not for pipes. For Piping, we don’t have rate in the contract for
Hempadur Coating.

Regards,

Ramanujam.R