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Fluid Mechanics-II
LAB MANUAL
PA/TC/PC/ASC/NC No:
Name:
CMS ID:
Foreword
The primary aim of CE 252 Fluid Mechanics II laboratory and practical work
is to make the students understand and demonstrate the application of
various mathematical equations and numerical schemes on small scale
physical models. It is also intended to display the fluid behavior in varying
flow conditions.
PAGE 1
FLUID MECHANICS-II
Lab Policy
Groups
Lab Reports
You will perform the experiment in group, and turn in individual laboratory
reports on the next day of the conduct. Your report should be self-
contained, i.e. an engineering technologist should be able to perform the
experiment and duplicate your results by reading your report. DO NOT
"adjust" your data to make them fit what you believe to be an acceptable
value. Your report should contain accurate description of the experiment. If
your results differ significantly from reference values you should check your
settings carefully (calibration, wrong units, wrong calculations, etc.), and do
the experiment again. Try to explain any discrepancies but do not "adjust"
your data.
Report Format
PAGE 2
FLUID MECHANICS-II
E. Experimental and /or calculated results. (Include all data you have
taken, a sample calculation, and the results) The result table must be
presented in tabular form. Also, all calculations and graphical work (e.g.
graph) must be hand written/drawn.
G. Conclusions, wherein you write what you learned from the experiment.
Your conclusions must summarize your report and must be based on your
experimental results.
We want to maintain the high quality conditions of this lab for the students
in future years. Thus, it is necessary for you to adhere to the established
policy of NO BEVERAGES, FOOD, NEWS PAPERS, MAGAZINES, and TOBACCO
PRODUCTS within the premises of Fluid Mechanics - II lab.
PAGE 3
FLUID MECHANICS-II
3. Loss of head due to friction in a straight pipe The energy loss in overcoming the
frictional resistance is known as head loss. A rational formula for the loss of head in a
pipe due friction may be obtained by assuming Froude’s experimental results of fluid
friction to hold.
hf = fLV2/2gd
hL = (v1 – v2)2/2g
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FLUID MECHANICS-II
PAGE 5
FLUID MECHANICS-II
7. Procedure for the conduct of this experiment will be explained in this section.
We will learn what apparatus will be utilized in this experiment, procedure adopted, the
responses/ reading recorded and how can infer useful information about the
experiment.
8. Video Clips will be shown to the students during the Lab-Conduct.
a. Apparatus Required
(1) Pipe friction/loss of head apparatus fitted on wall.
(2) Hydraulics Bench.
(3) Mercury Monometer.
(4) Thermameter.
b. Procedure Adopted
(1) Connect the inlet of the variable area flow meter to hydraulic
bench outlet.
(2) Open all the valves on the unit except the vent valve.
(3) Turn on the water supply and allow water to flow through the
apparatus.
(4) Close the water outlet valve slightly to provide some
backpressure.
(5) Open the air vent valve and allow air to escape. Water starts to
flow through the air vent valve, then close the vent valve and
open the outlet valve.
(6) Read and note the flow rate from rotameter. Also determine
whether the flow is laminar or turbulent.
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FLUID MECHANICS-II
(7) Choose two sections for finding head loss and connect them to
the Hg manometer. (This will give value of pressure head for
determination of total head loss.
(8) Take 5 to 6 readings to changing the flow rate. Measure the
pressure head against each flow rate. (This activity will be
performed for straight pipe, sudden enlargement, sudden
contraction and 4 x bends)
(9) Calculate Total head loss for a pipe reservoir system as under:
12. Diameter (d) and length of pipe (L) for pipe friction
i. d= cm
ii. L = .................. cm
iii. A = -------------------- cm2
13. Diameter of pipe d1, d2 for sudden enlargement and area
iv. d1=................... cm
v. d2 =… .............. cm
vi. A1 = ------------------ cm2
vii. A2 = ------------------ cm2
14. Diameter d1, d2 for sudden contraction and area
viii. d1=… ............... cm
ix. d2=… ............. cm
PAGE 7
FLUID MECHANICS-II
x. A1 = ----------------- cm2
xi. A2 = ----------------- cm2
15. Diameter of pipe for elbow and 90º bend = ----------------- cm
16. Note the reading in the table below from the apparatus for above 4 experiment
Table
Loss of head due to friction.
Q v hf NR hL
cm3/sec cm/sec cm
Calculations
v = Q/A.
Q v1 v2 hL
Calculations
v1 = Q/A1.and v2 = Q/A2.
hL= (v1 v2)2/2g
PAGE 8
FLUID MECHANICS-II
Calculations
v1 = Q/A1
v2 = Q/A2
hL= kv22/2g k = 0.5
= 0.5v22/2g
Loss of head due 90º bend
Q v hL
cm3/sec cm/sec cm
Q v hL
cm3/sec cm/sec cm
PAGE 9
FLUID MECHANICS-II
Calculations
v = Q/A.
hL= kv2/2g where k = 1
= v2/2g
Determine the Total head loss
17. Students will analyze the effects of variation in pipe cross sections and shape on
total head and calculate total head loss due to above said variation.
18. Discussions will be carried out to analyze the head loss for different parameters
in a given pipe fittings or to change the pump capacity to fulfill the head/flow
requirement at a given length/point.
Precautions
a.
b.
Comments
PAGE 10
FLUID MECHANICS-II
1. To study the specific energy curve and to determine the critical depth and
minimum specific energy in the channel.
Scope
6. There are two possible depths; the low stage is called the alternate depth of
highstage and vice versa. At the point C on the curve the specific energy is a minimum.
PAGE 11
FLUID MECHANICS-II
Emin
y C
yc
9. Procedure for the conduct of this experiment will be explained in this section.
We will learn what apparatus will be utilized in this experiment, procedure adopted, the
responses/ reading recorded and how can infer useful information about the
experiment.
10. Video Clips will be shown to the students during the Lab-Conduct.
a. Apparatus Required
(1) Open Channel.
(2) Sluice gate.
(3) Broad Crested Weir.
(4) Hydraulic Bench
(5) Steel Ruler
b. Procedure Adopted
(1) Open channel is adjusted so that the bed is horizontal.
(2) Connect the hydraulic bench outlet pipe to the inlet of the open
channel.
(3) Switch on the hydraulic bench, open the flow from flow regulating
valve and note the flow rate as Q.
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FLUID MECHANICS-II
(4) Fix the sluice gate in the open channel for a stable jump, measure
the depth of water before and after the sluice gate as y1 and y2.
(5) Now increase the opening of the sluice gate and note the reading as
y3 and y4.
(6) Take the reading y5 and y6 to increase the sluice gate opening more.
(7) Now place the broad crested weir at the place of sluice gate in the
channel on that flow rate and measure the depth of water on the
weir as y7, y8, y9, y10, y11 and y12. Calculate the velocity (v), velocity
head (v2/2g) and specific energy (E) on all depth points.
(8). Calculate the velocity (v), velocity head (v2/2g) and specific energy
(E) against depth.
(9) Now change the flow from the flow-regulating valve and repeat
the procedure as above for the next curve.
(10) Draw the graphs between E and y. For yc and Emin against each Q
(Figure 2)
E min
y C
yc
(11) Calculate theoretical critical depth (y'c) and min specific energy
(E’min) from:
(12) y'c1 = (q²/g)1/3 =
(13) E'min1 = (3/2)y'c1 =
(14) y'c2 = (q²/g)1/3 =
(15) E'min2 = (3/2)y'c2 =
(16) Compare the y’c with yc and E’min with Emin
(17) y’c1 yc1 = -----------------cm E'min1 Emin1 = ------------cm
(18) y’c2 yc2 = -----------------cm E'min2 Emin2 = -----------cm
Conduct of Experiment/ Lab
PAGE 13
FLUID MECHANICS-II
cm3/sec cm cm/sec cm cm
y1 =
y2 =
yc1 =
y3 =
y4 =
y5 =
y6 =
Emin1=
y7 =
y8 =
y9 =
y10=
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FLUID MECHANICS-II
y11=
y12=
Table No. 2
Q Depth of water (y) v v2/2g E From graph
cm3/sec cm cm/sec cm cm
y1 =
y2 =
yc2 =
y3 =
y4 =
y5 =
y6 =
Emin2=
y7 =
y8 =
y9 =
y10=
y11=
y12=
Calculations
v = Q/A
= Q/by
E = y + v2/2g
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FLUID MECHANICS-II
17. Students will analyze the said specific energy diagram for y c and Emin in the
channel and will be able to change the slope/design parameter of a channel.
18. Discussions will be carried out to analyze the critical hump height/critical depth
and how it varies with the hump height in the channel.
19. Students will analyze the error between theoretical values and practically
calculated values of yc and Emin and how to minimize the error and causes for error in
energy and depth of water calculations in the channel.
Precautions
a.
b.
c.
d.
Comments
PAGE 16
FLUID MECHANICS-II
2. Broad crested weir is used to raise the water level upstream and to measure the
discharge. Actual discharge is less than theoretical discharge due to roughness of sill
surface and viscosity. Coefficient of discharge is used to measure the actual discharge
over the weir.
Theoretical Explanation
3. A weir having broad sill is known as a broad crested weir. The discharge from a
weir of this type depends on the head (H), the breadth (b) and the length (L) of the sill. It
will also depend on the roughness of the sill’s surface, viscosity and the temperature.
4. As the water flows over the sill there is a loss of head due to frictional resistance. If
the sill is very long, this resistance will be similar to that of the bed of an open channel.
Coefficient of discharge (Cd) = Qact/Qtheo
= Qact /1.705bH1.5
Explanation of Procedure
5. Procedure for the conduct of this experiment will be explained in this section.
We will learn what apparatus will be utilized in this experiment, procedure adopted, the
responses/ reading recorded and how can infer useful information about the
experiment.
6. Video Clips will be shown to the students during the Lab-Conduct.
PAGE 17
FLUID MECHANICS-II
a. Apparatus Required
(1) Open Channel.
(2) Broad Crested Weir.
(3) Hydraulic Bench
(4) Steel Ruler
b. Procedure Adopted
(1) Open channel is adjusted so that the bed is horizontal.
(2) Connect the hydraulic bench outlet pipe to the inlet of the open
channel.
(3) Place the broad crested weir approx. 50 cm or more from flow
entry point.
(4) Note the discharge “Qact” from hydraulic bench and head over the
weir “H” (upstream before slope of water) in open channel.
(5) Calculate the “Qtheo” from: -
Qtheo = 1.705bH1.5.
(6) Calculate the Coefficient of discharge
Cd= Qact /Qtheo
(7) Take 5 to 6 readings after changing the flow rate and calculate the
Cd for each value of flow rate.
(8) Calculate mean value of Cd.
Conduct of Experiment/ Lab
PAGE 18
FLUID MECHANICS-II
Table.
q t Qact H Qtheo Cd
Calculations
q = Volume of water collected.
t = Time
= ----------- Sec
Qact = (q/t)/1000
H = Head over the weir
Qtheo = 1.705bH1.5
Cd = Qact/Qtheo
Analysis and Discussion
12. Students will able to find coefficient of discharge for the above weirs and to
analyze the roughness factor, which changes the coefficient of discharge.
13. Discussions will be carried out to analysis/measurement of the Qact with help of
Cd and how the discharge is affected by the friction on the surface of the weir.
14. Effects of changing the slope of the channels will also be discussed.
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FLUID MECHANICS-II
Precautions
a.
b.
c.
Comments
PAGE 20
FLUID MECHANICS-II
1. To study the hydraulic jump in an open channel for depth after the jump and loss
of energy in the jump.
Scope
Theoretical Explanation
3. Hydraulic jump is a sudden and turbulent passage of water from the supercritical
to sub critical state. It is useful mean to dissipate energy of flowing water which
otherwise may cause damage to the bed / sensitive structure.
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FLUID MECHANICS-II
Explanation of Procedure
4. Procedure for the conduct of this experiment will be explained in this section.
We will learn what apparatus will be utilized in this experiment, procedure adopted, the
responses/ reading recorded and how can infer useful information about the
experiment.
5. Video Clips will be shown to the students during the Lab-Conduct.
a. Apparatus Required
(1) Open Channel.
(2) Sluice gate.
(3) Hydraulic Bench
(4) Steel Ruler
b. Procedure Adopted
(1) Open channel is adjusted so that the bed is horizontal.
(2) Connect the hydraulic bench outlet pipe to the inlet of the open
channel.
(3) Switch on the hydraulic bench, open the flow from flow regulating
valve to the desired position.
(4) Fix the sluice gate in the open channel at a distance of 50 cm or
more from the water flow entry.
(5) Adjust the sluice gate for a stable jump.
(6) Note the discharge (Q) from the hydraulic bench, measure the
depth of water in the channel before (y1) and after the jump (y2).
(7) Calculate theoretical value of depth after the jump as y2’.
(8) Calculate the y2’y2 for error.
(9) Calculate the E1, E2 and energy loss as E1 E2.
(10) Now change the flow rate, adjust the sluice gate for a stable jump
and note the reading as above.
(11) Take 5 to 6 readings
Conduct of Experiment/ Lab
PAGE 22
FLUID MECHANICS-II
Calculations
Q = Q/b
v1 =
q/y1 v2
=q/y2
y2 ’= [y1+ (y12+8q2/gy1)1/2/2]
2
E1 = y1 + v1 /2g
E2 = y2 + v22/2g
Analysis and Discussion
13. A discussion will be carried out about the reasons of the error and the error will
be removed. The effects of slope on the readings will also be discussed. Apart from the
variation of depth downstream the jump, the location of the jump will also be
emphasized.
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FLUID MECHANICS-II
Precautions
a.
b.
c.
d.
Comments
PAGE 24
FLUID MECHANICS-II
1. To study the flow over a triangular weir in an open channel for critical depth and
minimum specific energy.
Scope
Theoretical Explanation
3. For flow over a triangular weir in an open channel: -
Flow per unit width (q) = Q/b
Where Q= flow in open channel
b = Width of the channel
Specific energy (E) = y + q2/2gy2
Where y = Depth of water over the weir
4. As the water flows over the hump (triangular weir) the available specific energy
head is reduced by an amount equal to the height of the hump.
E = E1 Z Where z = height of hump
Total energy head (H) = E + Z =q2/2gy2 + Z
Critical depth yc = (q2/g)1/3g
PAGE 25
FLUID MECHANICS-II
Emin
y C
yc
7. Procedure for the conduct of this experiment will be explained in this section.
We will learn what apparatus will be utilized in this experiment, procedure adopted, the
responses/ reading recorded and how can infer useful information about the
experiment.
8. Video Clips will be shown to the students during the Lab-Conduct.
a. Apparatus Required
(1) Open Channel.
(2) Graph paper.
(3) Triangular Weir.
(4) Hydraulic Bench
(5) Steel Ruler
b. Procedure Adopted
(1) Open channel is adjusted so that the bed is horizontal.
(2) Connect the hydraulic bench outlet pipe to the inlet of the open
channel.
(3) Switch on the hydraulic bench, open the flow from flow regulating
valve and note the flow rate as Q.
(4) Triangular weir a positioned approx 50 cm from flow entry.
(5) Switch on the hydraulic bench and open the flow-regulating valve
for flow over the weir.
(6) Note the discharge (Q) from rotameter, depth of water (y) at
various points, (Z) marked on the weir from 1 to 10 andcalculate
the specific energy (E) at all points.
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FLUID MECHANICS-II
cm3/sec cm cm/sec cm cm
y1 = yc =
y2 =
y3 =
y4 =
y5 =
PAGE 27
FLUID MECHANICS-II
y6 = Emin=
y7 =
y8 =
y9 =
y10=
y11=
y12=
Calculations
v = Q/A
= Q/by
E = y + v2/2g
Analysis and Discussion
15. Students will analyze the said specific energy diagram for yc and Emin in the
channel and will be able to change the design parameter of a channel.
16. Discussions will be carried out to analyze the critical hump height/critical depth
and it varies with the hump height in the channel.
17. Students will analyze the error between yc and Emin and how to minimize the error
and causes for error in energy and depth of water in the channel.
Precautions
a.
b.
c.
Comments
PAGE 28
FLUID MECHANICS-II
Object
yc = (2/3)H = 3q2/g
i.e.q = (2/3H)3/2g per unit width.
Q = 1.7O5bH1.5 (theoretically)
Q = Cd 1.7O5bH1.5 (practically)
Explanation of Procedure
3. Procedure for the conduct of this experiment will be explained in this section.
We will learn what apparatus will be utilized in this experiment, procedure adopted, the
responses/ reading recorded and how can infer useful information about the
experiment.
4. Video Clips will be shown to the students during the Lab-Conduct.
a. Apparatus Required
(1) Open Channel.
PAGE 29
FLUID MECHANICS-II
(2) Venturi-flume.
(3) Hydraulic Bench
(4) Steel Ruler
b. Procedure Adopted
(1) Adjust the flow channel so that the channel bed is horizontal and
connect the open channel pipe to the hydraulic bench.
(2) Fit the venture-flume model in the open channel approximately
50cm or more from the water flow entry.
(3) Switch on the hydraulic bench and adjust the flow rate to a
maximum readable quantity of flow.
(4) Measure the depth of water (h) between entry point and flume,
record the flow rate and calculate the total head (H).
(5) Repeat step 4 by decreasing / increasing the flow rate.
(6) Draw graph between H3/2 and Q and Graph between h3/2 and for
Qact.
H3/2
h3/2
3/2 3/2
H , h
y
C x
(7) Find the slopes (m) of the line for h3/2 and H3/2.
m = y/x = y2 – y1/x2 – x1
(8) Apply the equation and find the Qact from: -
Qact = 1/m (H3/2 – C)
and Qact = 1/m (h3/2 – C) Where C is the intercept
(9) Put the value of m and C in the equation and make a general
formula for Q
(10) Qact = - litres/sec
PAGE 30
FLUID MECHANICS-II
Calculations
PAGE 31
FLUID MECHANICS-II
a.
b.
c.
Comments
PAGE 32
FLUID MECHANICS-II
Object
3. A large rectangular notch is also termed a sharp crested weir and the sheet of
the liquid flowing over the notch or weir is known as “nappe”. If the pressure under the
nappe is atmospheric, it will, in most cases, be clear of the notch plate. For a full width
notch, air will not be able to get under the nappe and the liquid will cling to downstream
side of the notch plate making prediction of the discharge difficult. By making certain
simplifying assumptions, the relationship between rate of flow and the depth at the
notch be determined. The assumptions are as follows: -
a. Upstream of the weir, the flow is uniform and the pressure varies with
depth i.e.
p = gh
b. The free surface remains horizontal as for the plane of the weir, all
particles passing over the weir move horizontally.
c. The pressure throughout the sheet of liquid or nappe, is atmospheric.
d. The effect of viscosity and surface tension are neglected.
e. Qtheo = (2/3)b.2g h3/2 = 2.935 b h3/2 m3/s
f. Qact = Cd 2.935 b h3/2 m3/s
PAGE 33
FLUID MECHANICS-II
Explanation of Procedure
4. Procedure for the conduct of this experiment will be explained in this section.
We will learn what apparatus will be utilized in this experiment, procedure adopted, the
responses/ reading recorded and how can infer useful information about the
experiment.
5. Video Clips will be shown to the students during the Lab-Conduct.
a. Apparatus Required
(1) Open Channel
(2) Sharp crested Weir
(3) Hydraulic Bench
(4) Steel Ruler
b. Procedure Adopted
(1) Adjust the flow channel so that the channel bed is horizontal and
connect the open channel pipe to the hydraulic bench.
(2) The weir is positioned in the flow channel with its base projection
facing upstream, approximately 50cm or more from water flow
entry, with the sharp edge of the weir on the upstream side.
(3) Fix the weir plate with fixed rod, which is used in conjunction with
the top-clamping block to fix the potion of the weir plate in the
channel.
(4) Switch on the hydraulic bench.
(5) Measure the head over the weir (h).
(6) Decrease the flow rate and note the Q and h.
(7) Take about 10 readings.
(8) Calculate the value of loge Q and loge h for each reading.
(9) Graph between loge Q and loge h for Qact
y
C
x
logeh
logeQ
Figure 2 Graph between loge Q and loge h3/2
(10) Find the slopes (m) of the line from graph.
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FLUID MECHANICS-II
m = y/x = y2 – y1/x2 – x1
(11) Find the Qactfrom:-
loge h = m loge Q + C Where C is the intercept.
(12) Put the value of m and C and make a general formula for Q
(13) Qact = liters/sec
PAGE 35
FLUID MECHANICS-II
Calculations
Q = q/t.
Analysis and Discussion
Precautions
a.
b.
c.
Comments
PAGE 36
FLUID MECHANICS-II
3. The Pelton turbine (Figure 1) is the most visually obvious example of an impulse
machine. A spear valve directs a jet of water at a series of buckets, which are mounted
on the periphery of a rotor. As the water exiting the spear valve is at atmospheric
pressure, the force exerted on the rotor is entirely due to changes in the direction of the
flow of water. The Pelton turbine is therefore associated with considerable changes of
kinetic energy but little change in pressure energy. The spear valve allows the jet
diameter to be varied, which allows the water flow rate to be varied with a constant jet
velocity. Large turbines may include more than one spear valve around the periphery of
the rotor. In this case a single spear valve is installed.
PAGE 37
FLUID MECHANICS-II
6. Procedure for the conduct of this experiment will be explained in this section.
We will learn what apparatus will be utilized in this experiment, procedure adopted, the
responses/ reading recorded and how can infer useful information about the
experiment.
7. Video Clips will be shown to the students during the Lab-Conduct.
a. Apparatus Required
(1) Turbine service unit.
(2) Computer with Armsfield Software.
(3) Interface Device (IFD-6).
PAGE 38
FLUID MECHANICS-II
b. Procedure Adopted
(1) Close turbine throttle valve then start the pump (pump motor
started under minimum load). Open throttle and select ‘charts’ -
open spear valve until full flow and allow the water to circulate
until all air bubbles have dispersed.
(2) Decide on suitable increments in force to give adequate sample
points (typically 15 points between zero and maximum flow).
(3) Slacken off the tensioning screw so no force is being applied to
the turbine, i.e. Fb 0. When the measured readings as indicated
in the boxes on the schematic diagram are sufficiently steady,
click ‘GO’ to take a sample. This represents the first point on the
characteristic curve.
(4) Tighten the screw, to give the first increment in brake force for
the brake. When readings are steady enough, click ‘GO’.
(5) Repeat step (4) above for a gradually increasing set of Fb values,
i.e. increasing values of torque. The final sample point will
correspond to the turbine stalling. Save the results.
(6) Now partially close the spear valve. Repeat the taking of samples
for gradually increasing values of torque, as in (3) above.
(7) Continue until several result sets have been obtained.
(8) The recorded sets of data may now be examined and assessed in
the Table or Graph screens. Be sure to save the data each time
before taking new readings.
(9) Calculate and note the efficiency and specific speed of given
turbine.
Conduct of Experiment/ Lab
PAGE 39
FLUID MECHANICS-II
11. This experiment is totally computerized, so all observations and calculations are
given in software help file.
C . .d 2 2..dPo
(i) Qv d
4
P1
(ii) H
g
(iii) Ph gHQv
(iv) T Fb r
(v) Pb 2nT
Pb
(vi) 100
Ph
N Pm
(vii) N s
H H
Analysis and Discussion
12. Students will analyze the output profile of turbine and will be able to find
optimum angular velocity for specific head and discharge.
13. Some discussions will be carried out on analysis of curves of various turbines for
a specific discharge and head. Students will be able to select most efficient turbine for a
specific scenario.
14. At the conclusion of the work, students are asked a series of questions (given in
the software) on an interactive basis, to ensure that a true understanding of turbine
characteristics has been achieved.
Precautions
a.
Comments
PAGE 40
FLUID MECHANICS-II
Object
3. In an impulse turbine (Figure 1) the kinetic energy of a jet leaving a high pressure
stationary nozzle is converted on impact with the turbine blades to rotational
mechanical energy. As the water exiting the jet is at atmospheric pressure, the force
exerted on the rotor is entirely due to changes in the direction of the flow of water. The
impulse turbine is therefore associated with considerable changes of kinetic energy but
little change in pressure energy.
In this case four independently controlled nozzles are installed around the rotor.
PAGE 41
FLUID MECHANICS-II
6. Procedure for the conduct of this experiment will be explained in this section.
We will learn what apparatus will be utilized in this experiment, procedure adopted, the
responses/ reading recorded and how can infer useful information about the
experiment.
7. Video Clips will be shown to the students during the Lab-Conduct.
a. Apparatus Required
(1) Turbine service unit.
PAGE 42
FLUID MECHANICS-II
PAGE 43
FLUID MECHANICS-II
11. This experiment is totally computerized, so all observations and calculations are
given in software help file.
C . .d 2 2..dPo
(i) Qv d
4
P1
(ii) H
g
(iii) Ph gHQv
(iv) T Fb r
(v) Pb 2nT
Pb
(vi) 100
Ph
N Pm
(vii) N s
H H
Analysis and Discussion
12. Students will analyze the output profile of turbine and will be able to find
optimum angular velocity for specific head and discharge.
13. Some discussions will be carried out on analysis of curves of various turbines for
a specific discharge and head. Students will be able to select most efficient turbine for a
specific scenario.
14. At the conclusion of the work, students are asked a series of questions (given in
the software) on an interactive basis, to ensure that a true understanding of turbine
characteristics has been achieved.
Precautions
Comments
PAGE 44
FLUID MECHANICS-II
PAGE 45
FLUID MECHANICS-II
6. Procedure for the conduct of this experiment will be explained in this section.
We will learn what apparatus will be utilized in this experiment, procedure adopted, the
responses/ reading recorded and how can infer useful information about the
experiment.
7. Video Clips will be shown to the students during the Lab-Conduct.
a. Apparatus Required
(1) Turbine service unit.
(2) Computer with Armsfield software.
(3) Interface Device (IFD-6).
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FLUID MECHANICS-II
b. Procedure Adopted
(1) Close turbine throttle valve then start the pump (pump motor
started under minimum load). Open throttle and select ‘charts’ -
open spear valve until full flow and allow the water to circulate
until all air bubbles have dispersed.
(2) Decide on suitable increments in force to give adequate sample
points (typically 15 points between zero and maximum flow).
(3) Slacken off the tensioning screw so no force is being applied to
the turbine, i.e. Fb 0. When the measured readings as indicated
in the boxes on the schematic diagram are sufficiently steady,
click ‘GO’ to take a sample. This represents the first point on the
characteristic curve
(4) Tighten the screw, to give the first increment in brake force for
the brake. When readings are steady enough, click ‘GO’
(5) Repeat step iv) above for a gradually increasing set of Fb values,
i.e. increasing values of torque. The final sample point will
correspond to the turbine stalling. Save the results
(6) Now partially close the throttle valve. Repeat the taking of
samples for gradually increasing values of torque, as in(3) above
(7) Continue until several result sets have been obtained
(8) The recorded sets of data may now be examined and assessed in
the Table or Graph screens. Be sure to save the data each time
before taking new readings
(9) Calculate and note the efficiency and specific speed of given
turbine.
Conduct of Experiment/ Lab
11. This experiment is totally computerized, so all observations and calculations are
given in software help file.
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FLUID MECHANICS-II
C . .d 2 2..dPo
(i) Qv d
4
P1
(ii) H
g
(iii) Ph gHQv
(iv) T Fb r
(v) Pb 2nT
Pb
(vi) 100
Ph
N Pm
(vii) N s
H H
Analysis and Discussion
12. Students will analyze the output profile of turbine and will be able to find
optimum angular velocity for specific head and discharge.
13. Some discussions will be carried out on analysis of curves of various turbines for
a specific discharge and head. Students will be able to select most efficient turbine for a
specific scenario.
14. At the conclusion of the work, students are asked a series of questions (given in
the software) on an interactive basis, to ensure that a true understanding of turbine
characteristics has been achieved.
Precautions
a.
Comments
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FLUID MECHANICS-II
3. Francis turbine is an inward flow radial reaction turbine. This has the advantages
of the centrifugal force acting against the flow, which reduces the tendency to race. In
Francis turbine the flow is regulated by revival guide blades. This type of turbine now
used for waterpower schemes of medium heads. Head up to 1000ft are used and overall
efficiencies of 90 percent are attained. The turbine runner and guide vanes are fitted in
a spiral casing (Figure 1 & 2).
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FLUID MECHANICS-II
4. An inward flow reaction turbine, in its simplest form, consist of fixed guide
blades, which guides the water to center into the revolving wheel at correct angle, i.e.
for the shock less entry of water. Adjusting the vane angle tangentially to the relative
velocity of water and the revolving wheel does this. The water while gliding over the
vanes exerts some force on the revolving wheel to revolve.
5. It may be noted that whenever the load (power generation required) on the
turbine is decreased, it causes the shaft to rotate at a higher speed. The centrifugal
force, which increases due to higher speed, tends to reduce the quantity of water
flowing over the vanes, and thus the velocity of water at the entry is also reduced. It
ultimately tends to reduce the power produced by the turbine. This is the advantage of
an inward flow reaction turbine that it adjusts automatically according to the required
load on the turbine. The highest efficiency is obtained, when the velocity of leaving
water is as small as possible.
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FLUID MECHANICS-II
6. The energy per unit of weight actually disposable (head) of the Francis turbine is
represented by the difference between total energy (by unit weight) at the volute inlet
and the total energy (by the unit weight) at the diffuser in way of the drain free level, by
assuming a total energy the sum of all three energy types (position, pressure and kinetic
energy) proper to a fluid under the hydraulic point of view.
7. By indicating 1 the inlet cross section area of the volute (where the pressure
gauge is placed) with 2 the diffuser way of free level, (Figure 4) the resulting head is
given by:-
H[m] = [z1 + 105p1/g +v12/2g] [z2 + 105p2/g +v22/2g]---------- (1)
Where z[m] = height.
P[bar] = pressure.
v[m/s] = velocity.
In the above mentioned sections 1 and 2 with = 1000kg/m3, specific mass of water. By
taking as reference for pressures the atmospheric pressure, we have z 2 = 0 and p2 = 0 so
that (1) becomes:
H[m] = [z1 + 105p1/g + v12 v22/2g] ------------------------------------ (2)
Where z1 [m] = height of pressure gauge placed at the inlet section of the
volute in respect of water level.
p1[bar] = pressure determined on the same gauge.
v1[m/s] = velocity of water at sec 1
v2[m/s] = velocity of water at sec 2
8. Input power (Pi)= QH
9. Output power (Pm)= TorqueAngular velocity = M 2N
10. Efficiency ()= (Input power/Output power)×100 = (Pi/Pm)×100
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FLUID MECHANICS-II
N Pm
11. Specific speed N s
H H
12. A diagram as such will allow going back to the best value of number of
revolutions (maximum efficiency and maximum output power) upon given flow
rate/head conditions. In order to determine the efficiency/number of revolution
characteristic and power output/ number of revolution characteristic of a turbine under
examination, for a stated pair of constant values (Q and H Figure 5 & 6)
= -------%
N= ------ rpm
Q = ---- m3/h
%
N (rpm)
H = ------- m
N= ------ rp m
Pm = ------ KW
Pm
(KW)
N (rpm)
Explanation of Procedure
13. Procedure for the conduct of this experiment will be explained in this section.
We will learn what apparatus will be utilized in this experiment, procedure adopted, the
responses/ reading recorded and how can infer useful information about the
experiment.
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FLUID MECHANICS-II
14. Video Clips will be shown to the students during the Lab-Conduct.
a. Apparatus Required
Compact Francis Turbine.
b. Procedure Adopted
(1) Start-up the plant.
(2) By acting upon the valve placed on the turbine as well as upon the
distributor and brake, bring to the required flow rate conditions Q
and head H with minimum rotational speed N compatible with
such values.
(3) Measure and record the following values:
(i) Rotational speed N [RPM]
(ii) Turbine shaft torque M [N-m]
(iii) Turbine shaft torque M [N-m]
(iv) Flow rate Q [m3/h] (constant)
(v) Head h [m]
(4) By acting on the brake, increase the rotational speed N [RPM].
(5) Ascertain that the values of H [m] and Q [m3/h] are not changed,
should this occurs act on the distributor and on the valve to
restore said values.
(6) Repeat and record the measures under serial (3) for the new N
value.
(7) Act as per serial (4), (5) and (6) until obtaining a sufficient number
of tests or until this possible, taking care not to reach too high
rotational speed values.
(8) Stop the plant. and for each accomplished test, calculate and
record:
(i) Inlet hydraulic power
(ii) Output power
(iii) Efficiency
(9) Draw a graph for N and , N and Pm.(Figure 5 & 6)
(10) Find N for max and N for max Pm.(Figure 5 & 6)
(11) Calculate Specific speed Ns for a given turbine
Conduct of Experiment/ Lab
15. Students will analyze the output profile of turbine and will be able to find
optimum angular velocity for specific head and discharge.
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FLUID MECHANICS-II
16. Some discussions will be carried out on analysis of curves of various turbines for
a specific discharge and head. Students will be able to select most efficient turbine for a
specific scenario.
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FLUID MECHANICS-II
Calculations
H [m] = [z1 + 105p1/g + (v12 v22)/2g]
v1 [m/s] = Qv[m3/h]/3600 A1[m2]
And A1 = D12/4 where D1 = 0.0762m
v2 [m/s] = Qv[m3/h]/3600 A2[m2]
And A2[m2] = D22/4
Where D2 = Di [m] + 2z [m]tan
Where Di = 0.061m and = 4
Andz = difference of level between the diffuser inlet section and free
level of the tank.
Kinetic rate = v 12 v22 /2g
H [m] = [z1 + 105p1/g + (v12 v22)/2g]
Input power (Pi)=QH
Output power (Pm) = M 2N
Efficiency () = (Pi/Pm) ×100
N Pm
Specific speed N s
H H
Analysis and Discussion
21. Students will analyze the output profile of turbine and will be able to find
optimum angular velocity for specific head and discharge.
22. Some discussions will be carried out on analysis of curves of various turbines for
a specific discharge and head. Students will be able to select most efficient turbine for a
specific scenario.
Precautions
Comments
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FLUID MECHANICS-II
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FLUID MECHANICS-II
However, as the plunger velocity varies with the crank angle it must be subject to
accelerating forces. The effect of the accelerated motion of the plunger on the
theoretical indicator diagram is shown in figure 4:
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FLUID MECHANICS-II
The indicated power is still the same as that given by figure 3, since the area of the
diagram has not been changed.
8. At the beginning of the suction stroke, and at the end of the delivery stroke, care
must be taken that the head does not fall so low that separation will occur (i.e.
cavitations due to the pressure in the cylinder being reduced to the vapor pressure of
the liquid).
9. The action of the non-return valves is not perfect one. Leakage occurs mainly
when suction changes to delivery and delivery changes to suction within the cylinder.
This leakage is due to the fact that the valves take a finite length of time to close and
seal against the pressure acting against them. During this time, fluid (and hence
pressure) is lost. The amount of fluid lost depends on the pressures in the system. Any
air in the water will be compressible and will also affect the volumetric efficiency of the
pump.
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FLUID MECHANICS-II
To determine the actual flow rate (Qvactual) requires a measurement of the actual volume
of fluid pumped over a period of time. This is done using a volumetric measuring tank on
the plunger pump unit, containing a known volume of liquid.
Explanation of Procedure
10. Procedure for the conduct of this experiment will be explained in this section.
We will learn what apparatus will be utilized in this experiment, procedure adopted, the
responses/ reading recorded and how can infer useful information about the
experiment.
11. Video Clips will be shown to the students during the Lab-Conduct.
a. Apparatus Required
(1) Plunger pump demo unit.
(2) Computer with Armsfield software.
(3) Interface Device (IFD-4).
b. Procedure Adopted
(1) Initially the manual outlet control valve should be closed and the
manual inlet control valve should be open. Open the connecting
valve between the two water tanks to allow the volumetric
measurement tank to fill fully
(2) With the pump running select the 'Diagram'screens. In the top
left hand corner of the diagram section is a box containing the
controls for the volumetric test. Set the pump to the required
operating condition e.g. loading valve adjusted to 700 kPa and the
manual control valve adjusted give a maximum pressure of 200
kPa.
(3) Click on 'start'. After a check on the system the red indicator will
change from 'Idle' to 'Ready', showing that the software is ready
to begin timing as soon as the volume in the measurement tank
passes the first sensor.
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FLUID MECHANICS-II
(4) Close the connecting valve between the two tanks to isolate the
main tank. The level in the volumetric tank will begin to fall as the
plunger pumps the water out. As soon as the level passes the first
sensor the red indicator will change from 'Ready' to 'Running' and
the timer will start
(5) The timer stops when the level passes the second sensor. Open
the tank-connecting valve immediately to prevent the plunger
pumping air.
(6) The software will then calculate the flow rate and resulting
efficiency, and this will be presented on the table with the
maximum cylinder pressure as a reference. Further readings can
be taken at different pressures and plotted to show the effect of
system pressure on volumetric efficiency. The effect of the
pulsation damper (pressure accumulator) and loading valve can
also be investigated.
Conduct of Experiment/ Lab
15. Students will analyze the plunger / reciprocating pump characteristic for suction
and delivery stroke and will be able to calculate indicated power with the help of
plotted indicated diagram for a given speed of pump.
16. Students will be able to calculate the power required to run the pump to fulfill
the parameters/requirements.
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FLUID MECHANICS-II
17. Some discussions will be carried out on analyze of efficiency of the pump (with
or without pulsation damper) and the function of pulsation damper.
18. At the conclusion of the work, students are asked a series of questions (given in
software) on an interactive basis to ensure that a true understanding of pump
characteristics has been achieved.
Precautions
Comments
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FLUID MECHANICS-II
2. The characteristic curve for a centrifugal pump shows the relation between the
required pumping head and the flow rate in the pipeline. On the basis of the curve
drawn for a pump, we will be able to find the head against flow rate and vice versa.
Theoretical Explanation
3. The centrifugal pump is so called because the pressure increase within its rotor
due to centrifugal action is an important factor in its operation. It consists of an impeller
rotating with in a case. Fluid enters the impeller in the center position called the eye,
flows outwardly, and is discharged around the entire circumference into a casing (Figure
1). During flow through the rotating impeller the fluid receives energy from the vanes,
resulting in an increase in both pressure and absolute pressure. Since a large part of the
energy of the fluid leaving the impeller is kinetic, it is necessary to reduce the absolute
velocity and transform the large portion of this velocity head. This is accomplished in the
volute casing surrounding the impeller.
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FLUID MECHANICS-II
developed by the pump and its rate of discharge when the pump is operating at a given
relative speed.
h
[mbar]
Q [%]
5. Procedure for the conduct of this experiment will be explained in this section.
We will learn what apparatus will be utilized in this experiment, procedure adopted, the
responses/ reading recorded and how can infer useful information about the
experiment.
6. Video Clips will be shown to the students during the Lab-Conduct.
a. Apparatus Required
Centrifugal pump test stand.
b. Procedure Adopted
For recording of our pump characteristic we have measured only the
delivery end pressure compared with atmospheric pressure.
(1) Close the drains cock and fill the tank with water.
(2) Connect the delivery end pressure taping to one side of mercury
manometer andother side of the mercury manometer remains
open to atmosphere.
(3) Switch on the pump, vent the air by opening the vent valve and
then close the vent valve.
(4) Switch off the pump for checking the both side of the mercury
manometer to zero level.
(5) Note the discharge in percentage from rotameter, convert
percentage flow into liter per hour (100% flow = 1500 l/h) and
note the delivery end pressure in mbar on the mercury
manometer under the atmospheric pressure
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FLUID MECHANICS-II
Flow rate Valve Fully 60% 50% 40% 30% 20% 10%
Valve Fully
% Open ---% Closed 0%
Flow rate
l/h
delivery
end
pressure
(mbar)
11. Students will analyze the centrifugal pump characteristic for flow rate and
delivery end pressure and will be able to change (if required) the pump for higher flow
rate to fulfill the delivery head requirements.
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FLUID MECHANICS-II
Precautions
a.
b.
c.
Comments
PAGE 65