ENCO JSA 02 Piping Hot

Company Encogroup
JSA No 22EGOM-ENCO-JSA-02
EPC-3 Offsite facilities project, Duqm Refinery JSA Creation Date 03.07.2022
Job Safety Analyses Revision No 01
Revision Date 03.07.2022
Scope- Fire water pipe lines Installation works Completed By Iftikhar Malik
Activity ABOVE GROUND METALLIC PIPING ERECTION,INSTALLATIN (Hot work operations)

Sr.No Job Steps Hazards Control measures to be enforced Remarks/action
01 Fit-up by Hand and Power tools  Defective tools  Ensure hand power tools inspected by competent person and  Site Supervisor/Foreman
 Noise colour coded  Store In-charge
 Personal injury  Defective material removes from the site.  HSER
 Replacing disc on grinder  Always keep access ways free of loose materials, tools and
unit equipment.
 Maintain good housekeeping and proper material management.
 Extension cords shall be equipped with GFCI.
 Use correct PPE such as flame-resistant gloves and apron, full
face shield, safety glass, safety shoes and other required PPE.
Double insulated tools will be used
 Ensure power cables inspected and colour coded
 Elevate cables properly and must not pose obstruction on any
work location
 Ensure grinders are inspected and colour coded.
 Handle and guard in place
 Use only the correct type of cutting and grinding discs. Ensure
RPM on disc is not less than RPM on grinders
 Only trained and experienced personnel will use power tools
 When changing of cutting and grinding disc ensure grinders is
unplugged or disconnected to the power source
 Angle grinding machine having dead man switch
 Must have a standby fire extinguisher
02 Drilling activity  Defective tools  Ensure hand power tools inspected by competent person and  Site Supervisor
 Noise color coded  Foreman
 Drill bit broken  Ensure only competent person operate tools  Store In-charge
 Defective material removes from the site  HSER
 During drilling apply the water to lubricate the drill bit
 Use wet method whenever possible to prevent dust, If not
possible wear respiratory protection
 Wear adequate PPE
03 Gas cutting  Unsecured gas cylinders,  If not in use, gas cylinders shall be stored properly on designated  Site manager
 Improper connections and storage shelter with protective valve caps, proper signs posted,  Site Engineer
damaged hoses, secured by chain and marked “FULL or EMPTY”.  Site Supervisor
 Fire and personal injury,  All compressed gas cylinders must be kept in trolleys while  Foreman
transported or in use.  Electrician
ENCO-Job Safety Analysis Page 1 of 5
Company Encogroup
 Do not use cylinders as rollers.  HSER

 Do not lift gas cylinders with slings or by the cap or collar/valve.
 Provide proper signage in storage area.
 Conduct daily pre-use inspection of hoses, regulators, cutting
outfit and gas cylinders prior to start of work
 Isolate hot work is by installing barricades and signs
 Before connecting regulators to cylinder, carefully open valve
cylinder to blow out any foreign particles
 Connect regulator and stand on one side of the gauge while the
cylinder valve is slowly opened
 Do not exceed 15psi on the torch side of the gauge when using
acetylene.
 Hose clamps (crimping) shall be use on connections tie wire is
not allowed
 Replace damaged hose immediately, splicing is not permitted.
 Fire extinguisher made available in case of fire. Ensure fire
extinguishers are inspected
 Barricades and signs provided where necessary.
 Friction lighter shall be ready for lighting of torch.
 Use correct PPE such as flame-resistant coverall, welding gloves,
full face shield, mask, dark safety glasses, safety shoes and other
required PPE
 All combustible materials shall be removed from the hot work
area.
 Fire blankets shall be use to secure hot work area and contain
sparks and slags to prevent contact with personnel
 Flashback arrestors properly fitted at regulator end of the hoses
and a check valve at the torch end of the hoses on all fuel gas
and oxygen cylinders.
 Do not use damaged hoses and regulators.
 Hose free from oil and grease.
 Hoses shall be kept away from molten material.
 Keep hoses away from sharps edges.
 All cylinder valves must be kept close when not in use or when
left unattended.
 Regulator key shall be available for use in case of emergency.
04 Cutting, Grinding and Welding works  Equipment failure  Ensure that all equipment being used bear the current color-  Site manager
(Diesel welding generator and  Faulty connections and coded inspection tag/sticker and calibrated by authorized person  Site Engineer
burnt welding cables.  Provide standby fire extinguisher.  Site Supervisor
Company Encogroup
Electrical welding machine)  Improper PPE  Barricades and warning signs in place.  Foreman
 Broken or bad isolation on  Turn off machines at the end of each shift.  Electrician
electrode handles.  Any tool found damaged must tagged “Do Not Use.”  HSER
 Coiled cables building up  Oil drip tray to be provided for diesel welding generator
heat  Competent electrician to inspect all electrical connections.
 Earthing  Repair all faulty connections immediately
 Electrocution, fire  Competent electrician to inspect all electrical connections
 Personal injury, trip, slip  Ensure all the welders wearing proper PPE (Protective clothing,
and fall helmet attached welding shield, Fire resistant hand gloves for tig
 Welding booth covering and Argon, full set apron)
for pipe welding  All defective electrode handles shall be replaced immediately.
 Welding rods not left in the rod holder while not in use.
 Rod stubs are to be put in metal container
 Inspect and roll out and fully uncoiled cables.
 Elevate cables properly and remove after use
 Earth cable to be connected as close as possible to welding
operation.
 Ensure that grounding is correct at all times
 Secure hot work area with fire blankets and have a standby fire
extinguisher.
 Assign a trained fire watcher who will monitor the hot work
activity and stay at least 30mins after work completion
 Welding shall not be done in wet area.
 Ensure no flammable materials or liquids are present or near the
vicinity.
 Ensure during welding working platform covered with fire
blanket
 Fire watcher should monitor hot work location
 Always keep access ways free of loose materials, tools and
equipment.
 Maintain good housekeeping and proper material management.
 Elevate cables properly and must not pose obstruction on any
work location
 Ensure all welding butts are kept in metal container
 Proper housekeeping work area
 Use only fire retardants tarpaulin for welding booth covering
purpose
 Ensure hot work area fully covered with fire retardant
tarpaulin /fire blanket
 Hot work check list to be filled and displayed work location
Company Encogroup
05 Emergency procedure  Personal injury  Any accident/emergencies shall be reported to ENCO first aider  Site manager
 Traffic accident &site supervisor. ENCO HSE Advisor will take control of situation  Site Supervisor
 Gas release from and report to SAIPEM HSSE within 30 minute or less  Foreman
neighbour plant  Initial written notification of accident, incident or Near miss to  First Aider/Nurse
SAIPEM HSSE within 12 Hrs. or less  HSER
 All personal to be aware of possible gas leaks from neighbour
plant and be ready to immediately evacuate the job location to a
safe muster point
 Supervisor /Forman to immediately request all their people to
move to a safe muster point I case of gas smell coming from
neighbour plants and or in case of activated emergency sirens.
 All personnel will be instruct on procedure to take and system of
contact (ENCO/SAIPEM) should an incident occurs
 Supervisors to include in the STARRT activity information about
nearest muster point, wind socks, cross wind evacuation system ,
emergency route, etc..
 Reporting of all incidents shall be informed in daily STARRT
meeting
 Supervisor/Engineers in charge are responsible for leading HSE
and compliances by workforce.
 Trained first aider to be provided
 Ensure availability of emergency vehicle
 Emergency drill planned to be conducted in working area
 Emergency preparedness: in case of emergency alarm assemble
in the nearest assembly point.
 In case of incident emergency contact: SAIPEM Emergency No-
93208091- ORPIC emergency No- 22105555
06 Housekeeping /Site cleanness  Slip/trip/ and fall  All possible due diligence to be exercised to ensure zero slips,  Site manager
 Waste generation trips and falls.  Site Supervisor
 Fire  Prompt collection & disposal of wastes at the designated areas  Foreman/Team Leader
 Used welding rod should be keep in the separate bin  HSER
 All personnel to be responsible for clean-up and removal of all
equipment and spoil.
 All work areas to be thoroughly checked to ensure that all tools
and equipment are accounted for before leaving site.
 Ensure to return all tools and equipment to proper storage area
to maintain in good condition.
 EMERGENCY CONTACT NUMBERS

Company Encogroup
Saipem Clinic - 9557 8187/2252 6306

Saipem HSE Office -2257 9127/97033525
ENCO Site Engineer– 98521867
ENCO HSE Manager – 79024067
Issue record
Prepared by Peter Farah Reviewed By Iftikhar Malik
Designation Site Engineer Designation HSE Manager
Date 03-07-2022 Date 03-07-2022
Signature Signature

ENCO JSA 02 Piping Hot

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Company Encogroup

Activity ABOVE GROUND METALLIC PIPING ERECTION,INSTALLATIN (Hot work operations)

 Do not use cylinders as rollers.  HSER

 EMERGENCY CONTACT NUMBERS

Saipem Clinic - 9557 8187/2252 6306

ENCO-Job Safety Analysis Page 5 of 5

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