Professional Documents
Culture Documents
Die No. Description Part No. Condition Forging Qty Material Melting Practice
Drg. No. PSL Level Ratio Sr.No. Mill
TOP ENTRY BODY FORGING, F/
1485 P565885 Rev C 5.02 : 1 40 Nos. BF-EOF-LRF-VD-CCM
CHECK VALVE, MAX TOP ENTRY, NQDT / SB
3 15000 CWP AISI 4340 ALLOY AISI 4340
STEEL SPEC M25124 - JSW STEEL LTD
F05377 0.40 0.74 0.23 0.006 0.009 0.84 1.80 0.24 0.004 0.0020 0.0010
Specn. Min. 0.38 0.65 0.15 - - 0.70 1.65 0.20 - - -
Max. 0.43 0.85 0.35 0.025 0.025 0.90 2.00 0.30 - - -
Grain Size (6 OR Finer) : 7 ASTM
HEAT TREATMENT
Procedure :- Q00025 Rev S
Heat Treatment Furnace :- Continous Type Furnace (CHTF) Temperature Monitoring Method:- Side Thermocouples in the Working Zone ( Method A)
HT Load No. of N :- CX-239 HT Load No. of QT :- CX-240 HT Load No. of DT :- CX-242-B Qty :- 40 Nos.
Test Piece Heat Treatment :- Along with job QTC location:- Sacrificial QTC Size- Actual Part
Hot Working Normalising Time Hardening Time Quench Quench Bath Temp. I Temper Time II Temper Time
Ratio Temp. Hrs. Temp. Hrs. Media Start End Temp. Hrs. Temp. Hrs.
QTC 5.02 : 1 900⁰C 4.40 870⁰C 4.40 OIL 28°C 66°C 610°C 7 (Air Cool) 590°C 7 (Air Cool)
Forging 5.02 : 1 900⁰C 4.40 870⁰C 4.40 OIL 28°C 66°C 610°C 7 (Air Cool) 590°C 7 (Air Cool)
Specn. Min. 870⁰C 840⁰C --- --- 580⁰C --
Max. 925⁰C 900⁰C -- 80⁰C 680⁰C --
MECHANICAL PROPERTIES
QTC Test Specimen QTC Test UTS YS Elg RA Charpy Impact
Specimen Orientation Hardness Temp. 0.2 % Offset Test ( Charpy ) J
Location after H.T. ⁰C PSI PSI % % Temp. Requirement 1 2 3 Average
Enclosures: 1) Steel Mill TC 2) Hardness report 3) Mechanical Test Annexure 4) Dimensional Report
I. Material
A. Material Type : AISI 4340
B. Material Spec/ Rev. : As per Spec no : M25124 Rev No. A
C. Material Test Report No : Mill Heat No : F05377
II. Dimensional
A. AQL : AS PER QUALITY PLAN B. Sample Size : 8 Nos
B. Process Name : QT DT
Heat Lot No. : CX-240 CX-242-B Process Spec : Q00025 Rev S
IV. NDE
A. Process Name : MPI
A. Process Name : UT
This is certified that subjected material is manufactured from material mentioned above &
verified by us as per written sample size & found conforming to requirements.
TENSILE TEST
UTS YS Elg RA
QTC Test QTC Hardness after
Specimen Test Temp. NABL Lab Sample
Specimen H.T. 0.2 % Offset
Orientation (⁰C) Report No. No.
Location HBW
PSI PSI % %
IMPACT TEST
QTC Test
Specimen Requirement Test Temp. NABL Lab Sample
Specimen 1 2 3 Average
Orientation (⁰C) Report No. No.
Location
Avg. - 42 J Min
66 60 86 70.67
Single - 32 J Min
L LE - 0.38 mm Min B-22-2429-P 0.85 0.8 1.07 0.91
TENSILE TEST
UTS YS Elg RA
QTC Test QTC Hardness after
Specimen Test Temp. NABL Lab Sample
Specimen H.T. 0.2 % Offset
Orientation (⁰C) Report No. No.
Location HBW
PSI PSI % %
IMPACT TEST
QTC Test
Specimen Requirement Test Temp. NABL Lab Sample
Specimen 1 2 3 Average
Orientation (⁰C) Report No. No.
Location
Avg. - 42 J Min
76 78 80 78.00
Single - 32 J Min
L LE - 0.38 mm Min B-22-2536-P 0.98 1 1.02 1.00