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Die No. Description Part No. Condition Forging Qty Material Melting Practice
Drg. No. PSL Level Ratio Sr.No. Mill
BODY FORGING, ULT PLUG
1299 3257105 Rev K Forged, 30.47 : 1 970 Nos. AISI 4140 BF-EOF-LRF-VD-CCM
VALVE 1 ULT150 F/3 IN
Normalized,
UNION ENDS AISI 4140
Quenched &
- JSW STEEL
Tempered,
Heat Code: NSN DU500001271 Rev B Shot Blasted
CHEMICAL COMPOSITION ( % )
Heat No :- C Mn Si S P Cr Mo V Ni Grain Size
F12396 0.40 0.91 0.19 0.008 0.015 1.05 0.23 0.003 0.03 7
Specn. Min. 0.38 0.75 0.15 - - 0.80 0.15 - - 6
Max. 0.43 1.00 0.35 0.025 0.025 1.10 0.25 0.30 1.00 -
HEAT TREATMENT
Procedure :- Q00025 Rev S
Heat Treatment Furnace :- Continous Type Furnace (CHTF) Temperature Monitoring Method:- Side Thermocouples in the Working Zone ( Method A)
HT Load No. of N :- AF-979 HT Batch No. of Q&T:- AF-985 Qty :- 970 Nos.
Test Piece Heat Treatment :- Along with job QTC location:- Sacrificial QTC Size- Actual Part
Hot Working Normalising Time Hardening Time Quench Quench Bath Temp. 1st Temper Time
Ratio Temp. Hrs. Temp. Hrs. Media Start End Temp. Hrs.
QTC 30.47 : 1 900⁰C 3 Hrs 20 Min 870⁰C 3 Hrs 20 Min OIL 36°C 50°C 545°C 5 Hrs (Air Cool)
Forging 30.47 : 1 900⁰C 3 Hrs 20 Min 870⁰C 3 Hrs 20 Min OIL 36°C 50°C 545°C 5 Hrs (Air Cool)
Specn. Min. 870⁰C 840⁰C --- --- 540⁰C
Max. 925⁰C 900⁰C --- 80⁰C 700⁰C
MECHANICAL PROPERTIES
QTC Test Specimen QTC Test UTS YS Elg RA Charpy Impact
Specimen Orientation Hardness Temp. 0.2 % Offset Test ( Charpy ) J
Location after H.T. ⁰C PSI PSI % % Temp. Requirement 1 2 3 Average
TENSILE TEST
0.5" below
L 321, 321 Ambient B-23-629-P 1 148.39 127.53 17.66 60.58
HT Surface
IMPACT TEST
QTC Test
Specimen Requirement Test Temp. NABL Lab Sample
Specimen 1 2 3 Average
Orientation (⁰C) Report No. No.
Location
Avg. - 42 J Min
58 50 64 57.33
Single - 32 J Min
LE - 0.51 mm Min -29°C B-23-630-P 0.96 0.88 1.00 0.95
I. Material
A. Material Type : AISI 4140
B. Material Spec/ Rev. : As per Spec no : M25070 Rev No. F (Date:16.07.2021)
C. Material Test Report No : Mill Heat No : F12396
II. Dimensional
A. AQL : AS PER QUALITY PLAN B. Sample Size : 8 Nos.
B. Process Name : QT
Heat Lot No. : AF-985 Process Spec : Q00025 Rev S
IV. NDE
A. Process Name : MPI
B. Process Name : UT
Certificate No : NA Process Spec : NA
This is certified that subjected material is manufactured from material mentioned above &
verified by us as per written sample size & found conforming to requirements.
For Heat Treatment batch traceability point, "AF-985" stamped near to Heat code.
Sign with Stamp