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Textbook Ebook Biotechnology in The Chemical Industry Towards A Green and Sustainable Future DR Pratima Bajpai All Chapter PDF
Textbook Ebook Biotechnology in The Chemical Industry Towards A Green and Sustainable Future DR Pratima Bajpai All Chapter PDF
Pratima Bajpai
Consultant-Pulp and Paper, Kanpur, India
Elsevier
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ISBN: 978-0-12-818402-8
“Dedicated to my beloved parents and family,” for their love, endless support, encouragement
and sacrifices.
List of figures
ix
List of tables
xi
xii List of tables
xv
Acknowledgments
I am grateful for the help of many people, Bajpai Pratima (2018). Biermann’s
companies, and publishers for providing in- Handbook of Pulp and Paper Volume 2: Paper
formation and granting permission to use and Board Making, with kind permission.
their material. Bajpai Pratima (2015). Pulp and Paper
Some excerpts were taken from Sunar Industry 1st edition—Chemicals, with kind
K, Kumar U, Deshmukh S (2016). Recent permission.
Applications of Enzymes in Personal Bajpai Pratima (2009). Xylanases in
Care Products. In: Dhillon, G. Singh, “Encyclopedia of Microbiology, Third
Kaur, S. (Eds.), Agro-Industrial Wastes as Edition”, (M. Schaechter and J. Lederberg,
Feedstock for Enzyme Production: Apply eds) Vol. 4. Academic Press, San Diego, pp.
and Exploit the Emerging and Valuable 600–612, with kind permission.
Use Options of Waste Biomass. Academic Bajpai Pratima (2018). Biotechnology for
Press, 279–298. ISBN: 9780128023921, with Pulp and Paper Processing, Springer Nature,
kind permission. with kind permission.
Some excerpts were taken from Kirk Novozymes (2011). Enzymes at work
O, Borchert TV, Fuglsang CC (2012). http://www.novozymes.com/en/about-us/
Industrial enzyme applications. Curr brochures/Documents, with kind permission.
Opin Biotechnol;13:345–51, with kind Bajpai Pratima (2013). Pulp and paper bi-
permission. oprocessing. Encycl Ind Biotechnol, pp. 1–17,
Gavrilescu M, Chisti Y (2005). with kind permission.
Biotechnology—a sustainable alternative for Erickson B, Nelson JE, Winters P (2012).
chemical industry. Biotechnol Adv;23:471– Perspective on opportunities in Industrial bio-
99, with kind permission. technology in renewable chemicals. Biotechnol
Ahmad P, Ashraf M, Younis M, Hu X, J;7(2):176–185. doi:https://doi.org/10.1002/
Kumar A, Akram NA, Al-Qurainy F (2012). biot.201100069, with kind permission.
Role of transgenic plants in agriculture and Soetaert W, Vandamme E (2006). The im-
biopharming. Biotechnol Adv;30:524–540, pact of industrial biotechnology. Biotechnol
with kind permission. J;1:756–69. doi:https://doi.org/10.1002/
Woodley JM, Breuer M, Mink D (2013). A biot.200600066, with kind permission.
future perspective on the role of industrial Bajpai P (2018). Industrial Enzymes—An
biotechnology for chemicals production. Update, first ed. Bookboon. ISBN: 978-87-
Chem Eng Res Des;91(10):2029–36, with kind 403-2129-6, p. 118, with kind permission.
permission. Chen GQ (2012). New challenges and
Bajpai Pratima (2018). Biermann’s opportunities for industrial biotechnology.
Handbook of Pulp and Paper: Volume 1: Microb. Cell Fact;11:111. doi:https://doi.
Raw Material and Pulp Making, with kind org/10.1186/1475-2859-11-111, with kind
permission. permission.
xvii
C H A P T E R
1
General background and introduction
O U T L I N E
For many decades, chemical manufacturers have depended on complex and often environ-
mentally damaging processes for synthesizing a variety of diverse products from petroleum
and natural gas, to plastics and process chemicals, to vitamins and nylon. The chemical in-
dustry is facing increasing pressure for making chemical production more ecologically sound
because of its dependence on fossil resources, its environmentally harmful production pro-
cesses, and generation of toxic waste and by-products. But due to innovations in the recent
years, biotechnology has entered into the industrial sector. This has created a new field gen-
erally referred to as “white biotechnology” or “green chemistry” (Kafarski, 2012). The indus-
trialization of biology offers several advantages at both the national and international scale
(Table 1.1) (National Research Council, 2015).
The international biotechnology market has grown in the last decade (Barcelos et al., 2018).
This is fueled by the following factors (Barcelos et al., 2018):
- Economic recovery
- Increased research funding
- Government endeavors
The United States is the first country in the development and application of biotechnology,
but developing countries like Brazil and India are also making significant efforts in promot-
ing biotechnology, especially agricultural and industrial biotechnology (Ramos et al., 2016).
Biotechnology in the Chemical Industry 1 © 2020 Elsevier Inc. All rights reserved.
https://doi.org/10.1016/B978-0-12-818402-8.00001-X
2 1. General background and introduction
Contributing to the solutions to some of the societal grand challenges of our time,
like helping to provide clean, affordable, and sustainable energy
Creation of new skills and jobs to benefit generations of today and tomorrow
Based on National Research Council, 2015. Industrialization of Biology: A Roadmap to Accelerate the
Advanced Manufacturing of Chemicals. The National Academies Press, Washington, DC, https://doi.
org/10.17226/19001.
The main areas of biotechnology are differentiated according to the color code developed
by Kafarski (2012) (Table 1.2).
Industrial biotechnology (also referred to as white biotechnology) uses biological systems
for producing chemicals, materials, and energy. This technology uses biocatalysis (the use of
enzymes to catalyze chemical reactions) and fermentation technology (use of microorgan-
isms), in combination with breakthroughs in enzyme and metabolic engineering and molec-
ular genetics (Tang and Zhao, 2009; Carole et al., 2004; Philp et al., 2013; Barcelos et al., 2018;
DSM, 2004; European Union, 2003; EuropaBio, 2003; OECD Report, 2001; William et al., 1999).
Industrial biotechnology usually results in cleaner processes with minimum generation of
waste and use of energy. Some of the historical developments in industrial biotechnology are
presented in Table 1.3. Red biotechnology focuses on medical sector, whereas green biotech-
nology focuses on genetically modified crops.
The three major drivers for industrial biotechnology are listed later (Bull et al., 1998):
- Economic (market forces)
- Governmental policy
- Science and technology
Fig. 1.1 shows the industrial biotechnology value chain.
Raw materials, including crops and organic by-products, from agricultural sources and
households are converted into sugars. From these sugars, desired product can be produced
White (industrial)
Green (agricultural)
Red (pharmaceutical)
Pre-1940s
Solvents
Baker's yeast
Organic acids
Amino acids
Pre-1980s
Antibiotics
Prebiotics
Biopolymers
Single cell proteins
Enzymes
Biosurfactants
Enzymes
Post-1980s
Biopharmaceuticals
Recombinant proteins
Monoclonal antibodies
Plant bioactive compounds
Recombinant vaccines
Biofuels
Based on Singh, R.S., 2014. Industrial biotechnology: an overview. In: Singh, R.S., Pandey, A.,
Larroche, C. (Eds.), Advances in Industrial Biotechnology. IK International Publishing House Pvt.
Ltd, India, pp. 1–35.
Fine
chemicals
Biochemicals
Physico-chemical
treatment Microorganisms
Agricultural
Sugars
(by) products and/or enzymatic or enzymes Biomaterials
treatment
Biofuels Bulk
chemicals
FIG. 1.1 The industrial biotechnology value chain. Reproduced with permission from DSM, 2004. Industrial (White)
Biotechnology—An Effective Route to Increase EU Innovation and Sustainable Growth. Position Document on Industrial
Biotechnology in Europe and the Netherlands, http://www.sustentabilidad.uai.edu.ar/pdf/tec/industrial_white_biotech.pdf, 20 pp.
4 1. General background and introduction
by tailor-made microorganisms or enzymes. Many countries have a good hold in this value
chain, due to the presence of several important key players in the chemical and food industry
and agribusiness.
Biotechnological processing uses enzymes and microorganisms for making products in
a several industries including chemicals, pharmaceuticals, food and feed, detergents, paper
and pulp, textiles, energy, materials, and polymers (Hatti-Kaul et al., 2007; Chen, 2012; Chen
and Kazlauskas, 2011; Industrial Biotechnology Industry Report, 2011). Humankind has al-
ready benefited from biotechnology for a long time, but due to the advancement of new tech-
niques and a thorough understanding of cell metabolism and materials science, several new
opportunities have been identified, and others are continuously emerging. The term “white
biotechnology,” proposed by European Union, is also gaining momentum now. This covers
the field of industrial biotechnology, with “white” also referring to the favorable environ-
mental aspects associated with the use of industrial biotechnology (Soetaert and Vandamme,
2006; Dale, 2003; Bachmann, 2003; Sørup et al., 1998; Brundtland, 1987; William et al., 1999;
Eggersdorfer et al., 1992; Campbell, 1998; Okkerse and Van Bekkum, 1999; Vandamme et al.,
2006; Wilke, 1995; Demain, 2000; Lens et al., 2005; Griffiths, 2001; Carlson, 2003; Ahmann and
Dorgan, 2007; Bang et al., 2009; Philp, 2011; Singh, 2011; BCC Research, 2011a, b; Kircher, 2010;
Carole et al., 2004; Philp et al., 2013; Hatti-Kaul et al., 2007; Chen, 2012; Chen and Kazlauskas,
2011; Industrial Biotechnology Industry Report, 2011; Erickson et al., 2012; Tang and Zhao,
2009). “White biotechnology actually has a lot to offer to our society. Now, it is our challenge
to develop and exploit that on time” (DSM, 2004).
Researchers are exploring methods for producing chemicals from renewable resources
without depending on the conventional chemical methods. As an alternative to this, they
plan to explore specially designed microorganisms and new molecules for producing prod-
ucts from biomass substrates. The cost can be reduced by reducing generation of waste and
emission of greenhouse gases, energy consumption, and effectively aligning economic in-
centives with broader social and environmental objectives (www.eesi.org/articles/view/
can-white-biotechnology-help-create-a-green-chemicals-industry).
Biotechnology is an all-round technology providing powerful routes for cleaning in-
dustrial products and processes and is playing a powerful role. Biotechnology is at an
early stage in the chemical industry. But it has the potential as a major driver to the future
of industry. Industrial biotechnology has been identified as a major emerging technology
area. It is the application of scientific and engineering principles to the processing of ma-
terials by biological agents and can provide the process tools for biobased production of
chemicals. Biotechnology has led to cleaner processes with reduced generation of wastes
and reduced energy consumption in some areas. Biotechnology is found to be capable of
producing huge wealth and affecting every important sector of the economy. “Industrial
penetration of biotechnology is increasing as a result of advances in recombinant DNA
technologies. It has already significantly affected healthcare; production and processing of
food; agriculture and forestry; environmental protection; and production of chemicals and
materials. New products from industrial biotechnology show more functionality; the more
sophisticated chemistries enabled by biological catalysts lend themselves to “smarter”
products for the consumer at little high cost” (Ghisalba et al., 2009). Table 1.4 presents
the benefits of biotechnology, and Table 1.5 presents the defining technologies of modern
biotechnology.
1. General background and introduction 5
TABLE 1.4 Environmental and economic benefits of biotechnology.
Genetic engineering
Metabolic engineering
Hybridoma technology
Bioelectronics
Nanobiotechnology
Protein engineering
Immunological assays
Using biotechnology, an increasing number of chemicals and materials are expected to be produced by the year
2025. Biotechnological processes will be used to produce chemicals and materials that are difficult to produce
conventionally or to make existing products in a more efficient way
Industrial biotechnology will enable a range of industries for manufacturing products economically and in an
environmentally sustainable way
Rural biorefineries would replace port-based oil refineries wherever economically feasible
Energy obtained from biomass based on biotechnology is expected to account for an increasing share of European
energy consumption by 2025
Green biotechnology will make a significant contribution to the efficient production of biomass raw materials
The industry in Europe will be innovative and competitive with sustained cooperation and support between the
research community, industry, agriculture and society
Based on https://www.europabio.org/sites/default/files/industrial_or_white_biotechnology_-_research_for_europe.pdf.
new chemical industry will help advance additional, major environmental and public health
and safety goals, as well” (www.eesi.org).
For the future competitiveness of European industry, the development and use of indus-
trial biotechnology is important. It provides a sound technological base for the sustainable
society of the future. Table 1.6 shows vision a vision for 2025.
OECD study (The Bioeconomy to 2030: designing a policy agenda, http://www.oecd.org/
futures/bioeconomy/2030) reports, “the industrial applications of biotechnology in 2030 will
be responsible for 39% of the economic value generated by Biotechnology, which shows the
healthy investment in research and development expected in this area” (www.bio.org).
Industrial biotechnology can be used for producing a wide variety of useful products.
These fall under the categories of bulk chemicals, fine chemicals, pharmaceuticals, food addi-
tives and supplements, colorants, vitamins, pesticides, bioplastics, solvents, bulk chemicals,
and biofuels. These products range from very cheap bulk chemicals (for instance, ethanol)
to extremely expensive fine chemicals (for instance, vitamin B12) (Soetaert and Vandamme,
2006). Industrial biotechnology is already being used in the production of fine chemicals and
pharmaceuticals, but bulk chemicals, biofuels, and bioplastics are also being produced to a
great extent by the use of industrial biotechnology (Wilke, 1995; Demain, 2000). In few cases,
a polymer building block is produced from fossil resources using enzymes. In other cases,
a completely biodegradable bioplastic can be produced from renewable raw materials; for
example, the biodegradable bioplastic PLA can be produced from corn. Industrial biotechnol-
ogy can be used in a single step in a chemical synthesis route or replace a complete cascade of
chemical synthesis steps with a single fermentation or biocatalysis step. Some examples are
presented later:
Biotechnology can replace the existing chemical processes and also allows the production
of new products. In the fine chemicals sector, several products can be produced using biotech-
nology. In this sector, highly specific and mild reaction conditions of enzymes and cellular
processes provide quality and efficiency benefits. But still, there are certain challenges to be
faced for allowing increased use of biological processes in this sector and also several oth-
ers. These—which must be addressed via the Strategic Research Agenda—include the sen-
sitivity of many biocatalysts to high concentrations of substrate and product concentrations
and their liking for an aqueous environment. Actually, in the aqueous requirement, most of
the chemical products have very limited solubility in water (https://www.europabio.org/
sites/default/files/industrial_or_white_biotechnology_-_research_for_europe.pdf). A brief
description of some industrial sectors is presented later. This shows the potential offered by
biotechnological processes:
Sir, the great conflict now raging in the Old World has presented a
phenomenon in military science unprecedented in the annals of
mankind, a phenomenon that has reversed all the traditions of the
past as it has disappointed all the expectations of the present. A great
and warlike people, renowned alike for their skill and valor, have
been swept away before the triumphant advance of an inferior foe,
like autumn stubble before a hurricane of fire. For aught I know the
next flash of electric fire that simmers along the ocean cable may tell
us that Paris, with every fibre quivering with the agony of impotent
despair, writhes beneath the conquering heel of her loathed invader.
Ere another moon shall wax and wane, the brightest star in the
galaxy of nations may fall from the zenith of her glory never to rise
again. Ere the modest violets of early spring shall ope their
beauteous eyes, the genius of civilization may chant the wailing
requiem of the proudest nationality the world has ever seen, as she
scatters her withered and tear-moistened lilies o’er the bloody tomb
of butchered France. But, sir, I wish to ask if you honestly and
candidly believe that the Dutch would have overrun the French in
that kind of style if General Sheridan had not gone over there, and
told King William and Von Moltke how he had managed to whip the
Piegan Indians.
And here, sir, recurring to this map, I find in the immediate
vicinity of the Piegans “vast herds of buffalo” and “immense fields of
rich wheat lands.” [Here the hammer fell.]
[Many cries: “Go on!” “go on!”]
The Speaker—Is there any objection to the gentleman from
Kentucky continuing his remarks? The chair hears none. The
gentleman will proceed.
Mr. Knott—I was remarking, sir, upon these vast “wheat fields”
represented on this map in the immediate neighborhood of the
buffaloes and Piegans, and was about to say that the idea of there
being these immense wheat fields in the very heart of a wilderness,
hundreds and hundreds of miles beyond the utmost verge of
civilization, may appear to some gentlemen as rather incongruous, as
rather too great a strain on the “blankets” of veracity. But to my mind
there is no difficulty in the matter whatever. The phenomenon is very
easily accounted for. It is evident, sir, that the Piegans sowed that
wheat there and ploughed it in with buffalo bulls. Now, sir, this
fortunate combination of buffaloes and Piegans, considering their
relative positions to each other and to Duluth, as they are arranged
on this map, satisfies me that Duluth is destined to be the best
market of the world. Here, you will observe, (pointing to the map),
are the buffaloes, directly between the Piegans and Duluth; and here,
right on the road to Duluth, are the Creeks. Now, sir, when the
buffaloes are sufficiently fat from grazing on those immense wheat
fields, you see it will be the easiest thing in the world for the Piegans
to drive them on down, stay all night with their friends, the Creeks,
and go into Duluth in the morning. I think I see them, now, sir, a vast
herd of buffaloes, with their heads down, their eyes glaring, their
nostrils dilated, their tongues out, and their tails curled over their
backs, tearing along toward Duluth, with about a thousand Piegans
on their grass-bellied ponies, yelling at their heels! On they come!
And as they sweep past the Creeks, they join in the chase, and away
they all go, yelling, bellowing, ripping and tearing along, amid clouds
of dust, until the last buffalo is safely penned in the stock-yards at
Duluth.
Sir, I might stand here for hours and hours, and expatiate with
rapture upon the gorgeous prospects of Duluth, as depicted upon this
map. But human life is too short, and the time of this house far too
valuable to allow me to linger longer upon this delightful theme. I
think every gentleman upon this floor is as well satisfied as I am that
Duluth is destined to become the commercial metropolis of the
universe and that this road should be built at once. I am fully
persuaded that no patriotic representative of the American people,
who has a proper appreciation of the associated glories of Duluth and
the St. Croix, will hesitate a moment that every able-bodied female in
the land, between the ages of eighteen and forty-five, who is in favor
of “woman’s rights,” should be drafted and set to work upon this
great work without delay. Nevertheless, sir, it grieves my very soul to
be compelled to say that I cannot vote for the grant of lands provided
for in this bill.
Ah, sir, you can have no conception of the poignancy of my
anguish that I am deprived of that blessed privilege! There are two
insuperable obstacles in the way. In the first place my constituents,
for whom I am acting here, have no more interest in this road than
they have in the great question of culinary taste now, perhaps,
agitating the public mind of Dominica, as to whether the illustrious
commissioners, who recently left this capital for that free and
enlightened republic, would be better fricasseed, boiled, or roasted,
and, in the second place, these lands, which I am asked to give away,
alas, are not mine to bestow! My relation to them is simply that of
trustee to an express trust. And shall I ever betray that trust? Never,
sir! Rather perish Duluth! Perish the paragon of cities! Rather let the
freezing cyclones of the bleak northwest bury it forever beneath the
eddying sands of the raging St. Croix.
Henry Carey’s Speech on the Rates of
Interest.