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MINISTRY OF PUBLIC WORKS FICHTNER
EVN Group

TECHNICAL SUBMITTAL

Document Ref. No. UHW-TP-QA-00058 00 15 December 2022

Project Name Umm Al Hayman Wastewater Project Project No.

No. SE/171
Client Ministry of Public Works
Project Company Umm Al Hayman for WastewaterTreatment Company K.S. P. C.
Contract Plant EPC Contract

Subject Inspection Test Plan - Installation of Lime Dosing System

Type of Submittal Inspection and Test Plan Discipline Quality
Purpose of Issue For Approval Location WastewaterTreatment Plant (WWTP)

DOCUMENT GENERAL SUMMARY

We confirm that the submittal complies with the Agreement documents.

CONTRACTOR'SSIGNATURE
REQU^TE.D BY: REVIEWED & APPROVED BY:

^^
ip Kuf(iaran Erasmo Vellucci
^
QAQC Mechanical Engineer Project Manager

Distribution
. Client Buyer's Engineer . Project Company I Contractor a Others:
DOCUMENT REVISIONHISTORY

DESCRIPTION
REVNO. DATE OUR TRANSMITTAL THEIR TRANSMITTAL

Inspection Test Plan - Installation of Lime Dosing

00 15 December2022 446-02-425-TX-05219-22
System

BUYER'S ENGINEERREVIEW
DOCUMENT REVIEWSTATUS [_| Approved Approved as Noted Not Approved

COMMENTS

REVIEWED BY:

Name Signature Date

FORM # UHW-FO-AD-00007 Rev. 03 11. 11.2020 PAGE 1 OF

 REVIEW COMMENT SHEET .
wte

Comment Sheet Ref. No. UHW.RC-QA-00115-00

Project: Umm Al Hayman Wastewater Project - SE/171
Contract: Plant EPC
Subject: Inspection Test Plan - Installation of Lime Dosing System
Transmittal Ref.: 446.02.425.TX-05219-22

Issued For Approval

SfN Document No. Title Date Rev. Fichtner's Comments
(I/A)- Status**
Contractor's Action

1 UHW-TP-QA-00058 Inspection Test Plan - Installation of Lime Dosing System 15-Dec-22 00 A

-tk

I - Information
"Approval Status: Approved
A -Approval Approved as Noted
Not Approved

TEMPLATE# UHW-FO-AD.00018 Rev. OO 08. 07. 2020

CLIENT: PROJECT COMPANY:
Ministry of Public Works Umm Al Hayman Wastewater Treatment
INSPECTION AND TEST PLAN (ITP) Company K.S.P.C.
Installation of Lime Dosing System
BUYER'S ENGINEER: PLANT EPC CONTRACTOR:
Fichtner GmbH & Co. KG Project / Project No.: Umm Al Hayman Wastewater Project - SE/171 ITP No.: UHW-TP-QA-00058 WTE Wassertechnik GmbH

Contract: Plant EPC Contract Rev.: 00

Sub-Contract: Delivery, Assembly & Commissioning Supervision of Lime dosing station Date: 11/12/2022 SUB-CONTRACTOR:
Activity Name: Installation of Lime Dosing system SCHAUB Umwelttechnik GmbH
Structure Identification: Building / Position 21.1 / 21.3
Location: UAH Plant
Nature of Inspection Inspection Authority
H - Hold Point: A critical operation that must be inspected and formally approved before any further work can proceed.
S - Surveillance: A point where site inspection is carried out without any required notification or formal record. 1 - SCHAUB 3 - Buyer's Engineer (BE)
W - Witness Point: A point where site inspection is carried out after giving notification to the specified party to witness. 2 - WTE 4 - Third Party / MPW
R - Record Review: A critical operation that required documents to be submitted and reviewed for approval.

Item Inspection
Test / Inspection Activity Description Reference Document Form of Record Testing Reference Frequency Activity Acceptance Crieria Remarks
No.
1. SCHAUB 2. WTE 3. BE 4. [Client]

1.0 Pre-Construction Activities

List of Drawings &

Packlist
1.1 Drawings and Material Receiving Inspection Shop Drawings NA 100% Approved Documents H R/W* R/W* S W- Witness for MERIR
Material Receiving
Inspection Report

2.0 Installation

Equipment Drawing
2.1 Foundation release for Equipment erection Shop Drawing Civil survey report Shop Drawing 100% H S S S
Assembly Instructions

Equipment Drawing Equipment Drawing

2.2 Installation of Silo, Slide gate, Rotary feeder & Screw Conveyor Equipment Drawing Equipment Drawing 100% H W S S
Assembly Instructions Assembly Instructions

Equipment Drawing Equipment Drawing

2.3 Installation of Lime Slaking & Dosing Tanks and Wet Scrubber Equipment Drawing Equipment Drawing 100% H W S S
Assembly Instructions Assembly Instructions

Equipment Drawing Equipment Drawing Equipment Drawing

2.4 Installation of Dosing Pump Cabinet & Piping Equipment Drawing 100% H W S S
Installation manual Assembly Instructions Assembly Instructions

Equipment Drawing Equipment Drawing Equipment Drawing

2.5 Pressure Testing of Piping System Equipment Drawing 100% H W W S
Installation manual Assembly Instructions Assembly Instructions

Equipment Drawing
Equipment Drawing Equipment Drawing
2.6 Electrical & Instrumentation installations and final check Equipment Drawing Control panel 100% H W W S
Installation manual Assembly Instructions
diagram

3.0 Final Acceptance

3.1 Dossier Documents H R R R

TEMPLATE # UHW-FO-AD-00029 Rev.00 19.11.2020 PAGE 1 OF 1

Assembly instruction

121.114 – WTE Kuwait

22.11.2022
 121.114 – lime milk plant – WTE Kuwait

Confidentiality

This document and all information contained therein must be treated with absolute confidentiality. No infor-
mation contained herein may be replicated or disclosed to third parties without the consent of the author.

_______________________________________________________________________________________

Author and contact

SCHAUB Umwelttechnik GmbH

Arnd Böttner
Provinostr. 52
86153 Augsburg

Telefon: 0821 / 455 986 – 26

Fax: 0821 / 455 986 – 29
Email: a.boettner@schaub-systems.com

www.schaub-systems.com

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 121.114 – lime milk plant – WTE Kuwait

Rev. Date Chapter Description Responsibility

00 22.11.2022 total Creation of the assembly instruction SCHAUB, Böttner

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CONTENT

1 In general ......................................................................................................................................................... 4
2 Main devices .................................................................................................................................................... 4
3 Weight of the main parts ................................................................................................................................. 4
4 Hoisting devices ............................................................................................................................................... 5
5 Assembly of the plant ...................................................................................................................................... 5
5.1 Silo ........................................................................................................................................................... 6
5.2 Slide gate, rotary feeder and screw conveyor ......................................................................................... 8
5.3 Lime slaking and dosing tanks .................................................................................................................. 8
5.4 Wet scrubber, vapor suction side pipe and clean gas pipe ...................................................................... 8
5.5 Piping ....................................................................................................................................................... 8
5.6 Electrical installation ................................................................................................................................ 8
5.7 Compressed air supply ............................................................................................................................. 9
5.8 Instrumentation ....................................................................................................................................... 9
6 Use of the assembly parts list .......................................................................................................................... 9

________________________________________________________________________________________

ANNEX:
1) 121.114_Versandstückliste Linie 1_final
2) 121.114_Versandstückliste Linie 2_final
3) 2413-h_PID_Lime-slaking-plant_1
4) 2413-h_PID_Lime-slaking-plant_2
5) 2416-d_Arrangement_WTE-Kuwait-plant_1
6) 2416-d_Arrangement_WTE-Kuwait-plant_2
7) 07_94924 A17057 WTE Kuwait plant 1_wiring-diagram_2022-07-14_en_EN_C
8) 07_94924 A17057 WTE Kuwait plant 2_wiring-diagram_2022-07-14_en_EN_C
9) 05_2416-d_Arrangement_WTE-Kuwait-plant_1 – electrical
10) 05_2416-d_Arrangement_WTE-Kuwait-plant_2 – electrical

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 121.114 – lime milk plant – WTE Kuwait

1 IN GENERAL

Take care on the accident prevention regulations at site. The work must be carried out by qualified skilled workers.
The fitter must wear the conformable protective clothing.

A safety briefing for the fitters is required.

The assembly of the devices is carried out according to the drawings listed at the end. All flange connections must
be carried out stressless.

For the assembly all documentation of the single parts should be taken into consideration.

2 MAIN DEVICES

The plant consists of the following main parts:

- Silo (by client) 120 / 60 m³

- Assembly parts for the silo
- Silo discharge aid
- Silo discharge system
- Slaking tank
- Dosing tank (by client)
- Wet scrubber
- Pump cabinet
- Water relay
- Electrical cabinet
filter, measurement devices, …
vibration discharge bottom, …
rotary feeder, screw conveyor, …
2 m³, Ø1.500, with touch protection
5 m³, Ø2.000
with clean gas pipe
pipes
cable trays, cables, …

3 WEIGHT OF THE MAIN PARTS

The main parts have following weights:

- Silo appr. 11.042 / 6.813 kg

- Silo filter appr. 105 kg
- Rotary feeder appr. 135 kg
- Screw conveyor appr. 200 kg
- Lime slaking tank appr. 1.100 kg
- Dosing tank appr. 1.700 kg
- Wet scrubber with fan appr. 250 kg
- Pump cabinet appr. 650 kg
- Electrical cabinet appr. 550 kg
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4 HOISTING DEVICES

The hoisting devices have to be dimensioned according to the local conditions. The devices have to be handled
professional. The devices must be handled at the suspension points.

Staying under suspended loads is strictly prohibited. General regulations and rules for reducing and preventing
hazards must be observed.

5 ASSEMBLY OF THE PLANT

The assembly of the plant must be carried out according to the arrangement drawings and the flow sheet (PID).
For the assembly, please take also care to each operation manual of the single parts. The components of the plant
will be mounted according to the lime path (starting at the silo). First the whole plant will be positioned and
aligned. If all components are aligned, they will be fixed on the platforms and foundations. All flange connections
must be carried out with a sealing.

The assembly of the plant should follow these written assembly steps. According to space problems and local
conditions the assembly process can vary.

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5.1 Silo

To assemble the silo it is necessary to have two cranes. The silo should be assembled at the foundation. All small
parts like filling pipe, cable tray, ladder, measuring equipment can be assembled while the silo is lying. After
that, the discharge bottom can be assembled to the silo.

Figure 1

Figure 2

The 1st bigger crane brings the silo now into an upright position during the 2nd small crane supports the silo on
the feet.
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Figure 3

After the silo is in upright position the silo gets placed by the 1st bigger crane on its final position and can be fixed
at the foundation. Please urgently observe the height of the silo flange to the ground, otherwise problems may
occur with the following components! The anchoring of the silo can be seen in the static calculation of the silo.
The crane must hold the silo until the anchor bolts are tightened. After that, the rest of the filling pipe, the railings
and the filter can be adjusted and assembled. For the installation of the components of the silo please see “2416-
d_Arrangement_WTE-Kuwait-plant_1” and “2416-d_Arrangement_WTE-Kuwait-plant_2”.

The anchoring must be grouted directly after installation. At the latest before the first filling of the silo, this grout-
ing must have hardened.

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5.2 Slide gate, rotary feeder and screw conveyor

Flange the slide gates on the discharge bottom and the rotary feeders (ldoUH620/720) under the construction of
the silo-feet. The sealing of the flange connection is carried out by a Teflon sealing. The screw conveyors
(ldoUH630/730) have to be assembled to the rotary feeders and the support on the slaking tank and the support
by the chain on the silo feet. This step can just be done, when the two tanks are on their position. The inlets of
the screw conveyors are carried out with loose flanges, so that the position can be adjusted as needed.

For the installation of these components please see also the arrangement drawings.

5.3 Lime slaking and dosing tanks

The lime slaking tanks should be aligned according to the outlet of the screw conveyor (ldoUH630/730) and the
arrangement drawing. The slaking tank must fit to the dosing tank. Before the tanks are fixed to the floor, the
other large components are to be positioned, consisting of: Wet separator and pump cabinet. When these com-
ponents are placed without collisions, they can be mounted to the floor. After assembling the tanks, the agitators
can be brought in. Now the remaining accessories of the tanks (overflow and drainpipe, compensators) can be
assembled.

5.4 Wet scrubber, vapor suction side pipe and clean gas pipe

The wet scrubber components are pre-assembled and have to be aligned and sealed on site. The final fixing of
the wet scrubber on the floor will be done after the vapor suction side pipe is installed on the dosing tank and
connected to the wet scrubber. For adjusting the height of the wet scrubber, there is a small platform for the wet
scrubber.

After this, the fan with its adapter pieces can be put and screwed on top of the wet scrubber. Between these
components, a sealing by using Teflon strips is foreseen. According to the Arrangement drawings the clean gas
pipe can be done, after mounting the fan with its adapter pieces. The pipe can be assembled as shown on the
drawings. The supports for the pipes can be assembled as needed according to the local conditions at site. For
each direction of the pipe we delivered insert pieces for adjusting the length.

5.5 Instrumentation Installation

In order to avoid damages at the devices, the Instrumentation, which is not preassembled, will be installed at the
end. The instruments will be installed at the connections according to the flow sheet and the assembly drawings.
The complete instrumentation, which are delivered by SCHAUB, are shown in the assembly parts list.
5.6 Electrical installation

The electrical installation with its cable trays and cables can be done.

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6 USE OF THE ASSEMBLY PARTS LIST

- On the assembly parts list are all parts listed, which are needed for the assembly of the plant.
- The main packages are marked.
- The positions under the main package are the single parts, of which the package consists of. All these
parts belong to this function unit.
- The screws, nuts… under a position, belongs to this position.
- If possible, the single parts will be pre-assembled to a unit.
- All parts will be delivered at site with the position numbers marked on it .
- The package number is written in the second column.

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