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AC Motor Control
and Electrical Vehicle
Applications
Second Edition
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AC Motor Control
and Electrical Vehicle
Applications
Second Edition
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CRC Press
Taylor & Francis Group
6000 Broken Sound Parkway NW, Suite 300
Boca Raton, FL 33487-2742
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and the CRC Press Web site at
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Contents
Preface xiii
v
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vi CONTENTS
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CONTENTS vii
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viii CONTENTS
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CONTENTS ix
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x CONTENTS
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CONTENTS xi
Index 551
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Preface
The importance of motor control technology has resurfaced recently, since electri-
fication of various power sources reduces green house gas. Autonomous vehicle
technology opens a new world of unmanned delivery with the expansion of drone
applications. Sooner or later, electric planes and flying cars are popularly used for
passenger transport. The motor application is more accelerated as the battery costs
are reduced.
Control engineers need to understand many motor design issues to meet the
challenging design specifications. From this point of view, various aspects including
motor control, motor design, practical manufacturing, testing, and programming
are considered in this book. This book was written as a textbook for a graduate
level course on AC motor control and electric drive. Not only the motor control,
but also some motor design basics are covered to give a comprehensive view in
the multidisciplinary age. Theoretical integrity in the modeling and control of AC
motors is pursued throughout the book.
In the second edition, many EV projects and teaching experiences at POSTECH
and industrial sites are reflected. The contents become richer by adding more exer-
cises and problems that utilize Excel spreadsheet and MATLAB Simulink.
There is a little barrier for the beginners to understand the principles of the AC
rotating machine, because many physical phenomena are interpreted in the moving
frame. The essential machinery is the ability to understand voltage to current
dynamics in the rotating frame. Firstly, this book is focused on illustrating how
the rotating field is synthesized with the three phase winding. Also, the benefits of
coordinate transformation are stressed in the dynamic modeling of AC motors. For
example, many mathematical tools are utilized to show how the voltage and current
limits affect the torque maximization. Loss minimizing and sensorless controls are
also covered.
In the second part of this book, many issues regarding EV motor design and
fabrication are expressed. In Chapter 11 and 12, a motor design method is suggested
based on the requirements of power, torque, power density, etc. under voltage
and current limits. In addition, experimental procedure and inverter programming
technique are introduced that provide an optimal current control strategy under
varying (battery) voltage conditions. In the last part, the basics of vehicle dynamics
and EV power trains are shown including calculation methods of driving range and
efficiency of the vehicle.
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xiv PREFACE
This book is intended to bring combined knowledge and problems to the students
who wish to learn the electric power train. So a fusing approach is attempted while
covering control, signal processing, electro-magnetics, power electronics, material
properties, vehicle dynamics, etc. Many control issues that can lead to on-going
research are discussed.
Finally, the authors would like to say a word of thanks to the family who sup-
ported me and encouraged me. Also, many thanks are given to Jongwon Choi,
Yoonjae Kim, Bonkil Koo, Jeonghun Lee, Minhyeok Lee, Taeyeon Lee, Pooreum
Jang, and Heekwang Lee who helped me by providing many solutions, simulation
results, and interesting reflections.
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PREFACE xv
An MATLABr files found in this book are available for download from the
publisher’s Web site. MATLABr is a registered trade mark of The MathWorks,
Inc. For product information, please contact:
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Dr. Kwang Hee Nam received his B.S. in chemical technology and his M.S.
in control and instrumentation from Seoul National University in 1980 and 1982,
respectively. He also earned an M.A. in mathematics and a Ph.D. in electrical
engineering from the University of Texas at Austin in 1986. Since 1987, he has been
at POSTECH as a professor of department of electrical engineering. From 1987 to
1992, he participated in constructing a 2.5 GeV synchrotron light source as a beam
dynamics group leader. He also served as the director of POSTECH Information
Research Laboratories from 1998 to 1999.
He published more than 150 publications in motor drives and power converters
and received a best paper award from the Korean Institute of Electrical Engineers
in 1992 and a best transaction paper award from the Industrial Electronics Society
of IEEE in 2000. Dr. Nam has worked on numerous industrial projects for major
Korean industries such as POSCO, Hyundai Motor Company, LG Electronics, and
Hyundai Mobis. He served as a president of Korean Institute of Power Electronics
in 2016. Presently, his research areas include sensorless control, EV propulsion
systems, motor design, and EV chargers.
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Chapter 1
A vector can be assigned to the tangent space defined at a point. Similarly, another
vector may be assigned to the tangent space of a neighboring point. In this way,
we can assign vectors to all point of the manifold. In mathematics, a vector field
is a mapping rule which assigns a vector to each point in a subspace. Using a local
coordinate system of a manifold, continuity and differentiability of vector fields are
defined. Vector fields are often used to model the speed and direction of a moving
fluid or the magnitude and direction of force, such as magnetic or gravitational force.
1.1.1 Tensors
Tensors are coordinate-free geometric operators that describe linear relations be-
tween vectors, scalars, and other operators. Gradient, divergence, curl, Laplacian
operations are typical differential operators used frequently in electromagnetics.
Table 1.1: Differential operators in electromagnetics.
1
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(a) (b)
and the region of integration is simply-connected (i.e., there is no hole), then there
exists a scalar function ϕ : R2 → R, ϕ(x, y) = c for some c such that ∂ϕ ∂x = Ay
∂ϕ ∂Ay
and ∂y = Ax . Note that ϕ(x, y) = c is an integral manifold, i.e., if ∂x = ∂A ∂y , the
x
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(a) (b)
Figure 1.2: Curl applications.
∂2ϕ ∂2ϕ
= .
∂x∂y ∂y∂x
then we say that the function is Riemann integrable on [a, b], and denote the limit
value by
Z b
S= f (x)dx.
a
Roughly speaking, the Riemann integral is the limit of the Riemann sums as the
partition gets fine.
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a b
Figure 1.3: Riemann integral and fundamental theorem of calculus.
Solution. It is not Riemann integrable, since Uab (n) = 1 whereas Lba (n) = 0 for all
feasible partitions. Note that there is a rational number between any two different
numbers.
As we all know, the integration is not taken by using the Reimann sums. Instead,
we use the anti-derivative and evaluate at the boundary. Such an evaluation is based
on the fundamental theorem of calculus:
Theorem (Fundamental theorem of calculus): Let f and F be real-valued functions
defined on a closed interval [a, b] such that
d
F (x) = f (x), ∀x ∈ [a, b].
dx
If f is Riemann integrable on [a, b] then
Z b
f (x)dx = F (b) − F (a).
a
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where dS = dydzix + dxdziy + dxdyiz and [ℓx (ξ), ℓy (ξ), ℓz (ξ)]T ∈ ∂S for −∞ ≤ ξ ≤
∞.
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Exercise 1.2 Using the Stokes’ theorem, derive the Green’s theorem.
ix iy iz
∂ ∂ ∂ ∂G2 ∂G1
▽×G= ∂x ∂y ∂z = − iz .
∂x ∂y
G1 G2 0
On the other hand, it follows from the right hand side of (1.8) that
I I
G · dℓ = {G1 dx + G2 dy} .
∂S ∂S
∇ × B = µ0 J, (1.9)
where B is the magnetic flux density in tesla (T), µ0 = 4π × 10−7 (Henries/m) is the
permeability of free space, and J is the current density in ampere per square meter,
A/m2 . Applying the double integral to both sides of (1.9) over a closed region, S
we obtain ZZ ZZ
(∇ × B) · dS = µ0 J · dS. (1.10)
S S
Then by the Stokes’ theorem, the left hand side of (1.10) is equal to
ZZ I
(∇ × B) · dS = B · dℓ. (1.11)
S ∂S
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yields the current flowing transversally to S. Therefore, the integral form of the
Ampere’s law is equal to
I
B · dℓ = µI. (1.13)
∂S
Consider a specific case shown in Fig. 1.5, in which a line current, I penetrates
the xy-plane at the origin. It is desired to evaluate field density, Bθ around a circle
of radius, r. We set a region S to be a disk of radius, r located at the origin of the xy-
plane. Then, the current density is described mathematically by a two-dimensional
delta function:
where
(
6 0, (x, y) = (0, 0)
=
δ(x, y)
= 0, otherwise.
and ZZ
δ(x, y)dS = 1.
S
Since the magnetic field is constant, |B| = Bθ > 0 along ∂S, we have (Bx , By ) =
(−Bθ sin θ, Bθ cos θ). Note that ∂S can be parameterized, for example, by (ℓx , ℓy ) =
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Solution. Consider a band of radius R1 < r < R2 . Applying the Ampere’s law,
we obtain Bθ (r):
I
B · dℓ = Bθ (r)2πr = µN I, R 1 < r < R2 .
∂S
Exercise 1.4 Consider a ferrite C-core with the permeability, µ ≈ 2000µ0 . The
air gap height is g = 2 mm, and the number of coil turns are N = 8 as shown in
Fig. 1.7. Assume that the flux density is uniform in the core, as well as in the air
gap, i.e., neglect the fringe field effect. Calculate the air gap field density when 50 A
current flows.
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where ℓcore is the mean length of the core. The core permeability is very large
compared with the air gap. Thus, it is assumed that B B
µ ℓcore ≪ µ0 g. Therefore, we
have an approximate air gap field density
NI 8 × 50
B ≈ µ0 = 4π × 10−7 = 0.25 T.
g 0.002
Fig. 1.8 shows FEM simulation results showing flux line and flux density. Note from
Fig. 1.8 (c) that the air gap field density is slightly lower than the calculated value.
The difference was caused by neglecting the line integral along the core in (1.16).
0.25
0.2
Air-gap Flux Density (T)
0.15
0.1
0.05
0
0 10 20 30 40 50 60 70
Distance (mm)
Figure 1.8: FEM simulation results of a ferrite C-core: (a) flux lines, (b) field
density by grey level, and (c) air gap field density.
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+ -
Let S be the loop area through which the flux passes. Integrating both sides of
(1.17) over S, it follows that
ZZ I
Left Hand Side (∇ × E) · dS = E · dℓ = V (1.18)
S ∂S
ZZ ZZ
∂B ∂ ∂Φ
Right Hand Side − · dS = − B dxdy = − , (1.19)
∂t ∂t ∂t
S S
where Φ is the amount of flux that passes through the loop. Of the total flux, it is
Φ that matters. Flux flowing outside the loop does not affect induction. If Φ passes
through a N -turn loop, the flux linkage is defined as λ ≡ N Φ.
Applying Stokes’ theorem to the left hand side, the surface integral turns out
to be a line integral along the boundary ∂S. Note however that the electric field is
equal to zero inside the conductor. Thus, non-trivial integration is taken between
the terminals. On the other hand, the order of integration can be interchanged
between the space and time variables in the right hand side. As a result, we have
Lenz’s law:
dλ dΦ
V =− = −N . (1.20)
dt dt
It says that the voltage is induced to counteract the field variation.
Let us consider how we can create a time varying field. One may place another
coil nearby and supply an alternating current. Then an alternating field is generated
by the Ampere law, and it may pass through the original coil. It states the induction
principle of transformer. The second case is to shake a permanent magnet over the
coil. It also induces voltage that corresponds to the principle of generator, which
converts mechanical power into electrical power. One has to be careful with the
meaning of d/dt. It is interpreted that no electrical power is generated without
mechanical work. This explains why a huge steam turbine is necessary for electrical
power generation in a power plant.
Exercise 1.5 Consider a two pole cylindrical machine shown in Fig. 1.10. The
rotor has two permanent magnets (PMs) on its surface. The stator inner radius
is Rm = 5 cm, and the PM coverage angle is ϕ = 160◦ . Assume that the core
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Another random document with
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The Viceroy’s Memorial is chiefly interesting as an example of that
chief and unalterable sentiment which actuates the Chinese literati
and has been one of the strongest pillars of Manchu rule, namely,
that the Emperor is infallible, a sentiment based on the fact that
complete and unquestioning loyalty to the Throne is the essential
cornerstone of the whole fabric of Confucian morality, filial piety, and
ancestral worship. While deprecating the Imperial folly, the Viceroy is
therefore compelled to ascribe it to everyone but Her Majesty, and to
praise the Imperial wisdom and benevolence.
His Memorial is as follows:—
The diarist, Ching Shan, has described in detail the flight of the
Empress Dowager and Emperor from Peking, before dawn, on the
morning of the 15th August. From an account of the Court’s journey,
subsequently written by the Grand Secretary, Wang Wen-shao, to
friends in Chekiang, and published in one of the vernacular papers of
Shanghai, we obtain valuable corroboration of the diarist’s accuracy,
together with much interesting information.
Wang Wen-shao overtook their Majesties at Huai-lai on the 18th
August; for the past three days they had suffered dangers and
hardships innumerable. On the evening of the 19th they had stopped
at Kuanshih (seventy li from Peking), where they slept in the
Mosque. There the Mahommedan trading firm of “Tung Kuang yü”
(the well-known contractors for the hire of pack animals for the
northern caravan trade) had supplied them with the best of the poor
food available—coarse flour, vegetables, and millet porridge—and
had provided mule litters for the next stage of the journey. As the
troops of the escort had been ordered to remain at some distance
behind, so long as there was any risk of pursuit by the Allies’ cavalry,
their Majesties’ arrival was unannounced, and their identity
unsuspected. As they descended from their carts, travel-stained,
weary, and distressed, they were surrounded by a large crowd of
refugee idlers and villagers, eager for news from the capital. An eye-
witness of the scene has reported that, looking nervously about him,
the Emperor said, “We have to thank the Boxers for this,” whereupon
the Old Buddha, undaunted even at the height of her misfortunes,
bade him be silent.
Next day they travelled, by mule litter, ninety li (thirty-two miles),
and spent the night at Ch’a-Tao, just beyond the Great Wall. Here no
preparations of any kind had been made for their reception, and they
suffered much hardship, sleeping on the brick platform (k’ang)
without any adequate bedding. But the Magistrate of Yen-Ch’ing
chou had been able to find a blue sedan-chair for Her Majesty, who
had thus travelled part of the day in greater comfort. Also at midday,
stopping to eat at Chü-yung kuan, Li Lien-ying, the chief eunuch, had
obtained a few tea cups from the villagers.
On the 16th they travelled from Ch’a-Tao to Huai-lai, a hard stage
of fifty li. Some of the officials and Chamberlains of the Court now
joined their Majesties, so that the party consisted of seventeen carts,
in addition to the Old Buddha’s palanquin and the Emperor’s mule
litter. As the cortège advanced, and the news of their flight was
spread abroad, rumours began to be circulated that they were
pretenders, personating the Son of Heaven and the Old Buddha,
rumours due, no doubt, to the fact that Her Majesty was still wearing
her hair in the Chinese manner, and that her clothes were the
common ones in which she had escaped from the Forbidden City. In
spite of these rumours the Magistrate of Huai-lai, a Hupeh man (Wu
Yung), had received no intimation of their Majesties’ coming, and,
when the Imperial party, accompanied by an enormous crowd,
entered his Yamên, he had no time to put on his official robes, but
rushed down to receive them as he was. After prostrating himself, he
wanted to clear out the noisy and inquisitive rabble, but the Old
Buddha forbade him, saying, “Not so; let them crowd around us as
much as they like. It amuses me to see these honest country folk.”
Here, after three days of coarse fare, the Empress Dowager rejoiced
once more in a meal of birds’-nest soup and sharks’ fins, presented
by the Magistrate, who also furnished her with an outfit of woman’s
clothing and suits for the Emperor and the Heir Apparent, for all of
which he received Her Majesty’s repeated and grateful thanks.
It was here, at Huai-lai, while the Court was taking a day’s rest,
that Wang Wen-shao came up with them. He was cordially, even
affectionately, greeted by the Old Buddha, who condoled with him on
the hardships to which he had been exposed, and insisted on his
sharing her birds’-nest soup, which, she said, he would surely enjoy
as much as she had done after so many and great privations. She
rebuked the Emperor for not greeting the aged Councillor with warm
thanks for his touching devotion to the Throne.
From Huai-lai, Prince Ch’ing was ordered to return to Peking to
negotiate terms of peace with the Allies. Knowing the difficulties of
this task, he went reluctantly; before leaving he had a long audience
with Her Majesty, who assured him of her complete confidence in his
ability to make terms, and bade him adopt a policy similar to that of
Prince Kung in 1860.
Wang Wen-shao’s account of the first part of the Court’s journey is
sufficiently interesting to justify textual reproduction.