Welding Procedure Specification

PT. POWERTECH INDONESIA

WPS NO : WPS-001/PEG-ASME/IV/24 Rev. : 0 Date : 24 April 2024

Supporting PQR No.(s) : PQR-001/PEG-ASME/IV/24 Date : 24 April 2024
Welding Process(es) : GTAW Type (s) : MANUAL
Applicable Code : ASME BPVC IX Edition 2021

JOINTS (QW-402)
Joint Design : Groove & Filler
Root Spacing : 3.0 mm
Backing : Yes No

Backing Material : N/A

Other : N/A

BASE METAL (QW-403)

P. No 7 Group No. 1 to P. No 7 Group No 1
Specification Type & Grade : SA240 S410S to SA240 S410S
Thickness Range Groove : 1.5 mm ~ 13 mm Fillet : All
Maximum Pass Thickness < 1/2 in. (13 mm) Yes No

Other N/A

FILLER METAL (QW-404)

Process : GTAW Table 1
Spec. No. (SFA) : SFA.5.9 Material Filler Metal
AWS. No. (Class) : see Table 1 SA240-410S ER-309L
F. No : 6
A. No. : 7
Size of Filler Metals : 2.4
Weld Metal Thickness Range
Groove : Max. 13 mm
Fillet : Unlimited
Manufacturer : Kobe
Brand : See Table 1
Other : N/A

Approval Prepared By Checked By Approved By

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 Welding Procedure Specification

PT. POWERTECH INDONESIA

POSITION (QW-405) POST WELD HEAT TREATMENT (QW-407)

Position of Groove : All Temperature Range : N/A
Welding Progression : Up Hill Down Hill Time Range : N/A
Position of Fillet : All Other : N/A
Other : N/A

PREHEAT (QW-406) GAS (QW-408)

Preheat Percent Composition
0
Preheat Temp Min : 15 C Gas(es) Mixture Flowrate
0
Interpass Temp. Max : 180 C Shielding : Argon 99.9% 6 - 15 L/min
Preheat Maintenance : N/A Trailing : N/A N/A N/A
Other : N/A Backing : Argon 99.9% 6 - 15 L/min

ELECTRICAL CHARACTERISTICS (QW-409)

Process : GTAW
Current & Polarity : see below table
Amps (Range) : see below table
Volt (Range) : see below table
Tungsten Electrode Size and Type : EWTh-2 / 2.4 mm
Electrode Wire Feed Spec. Range : N/A
Other : N/A

TECHNIQUE (QW-410)
String or Weave Bead : Both
Orifice, Nozzle or Gas Cup Size : 6 ~ 12 mm
Initial and Interpass Cleaning : Wire Brush & Grinding
Method of Back Gauging : N/A
Oscilation : N/A
Mutiple or Single Pass Max.: 13 mm Multiple Single

Multiple or Single Electrodes : Multiple Single

Peening : N/A
Other : N/A

Current Wire Feed Travel

Weld Filler Metal Ampere Volts Max Heat
Process Type and Speed Speed Remark
Pass(es) Classification Dia (mm) (Range) (Range) Input
Polarity (Range) (Range)
Root GTAW See Table 1 2.4 DCEN 70 - 100 N/A 10 - 15 3.0 ~ 5,0 26
Hot Pass GTAW See Table 1 2.4 DCEN 80 - 100 N/A 10 - 15 4,0 ~ 9,0 27
Filler GTAW See Table 1 2.4 DCEP 80 - 120 N/A 15 - 20 4,0 ~ 9,0 27
Capping GTAW See Table 1 2.4 DCEP 90 - 110 N/A 15 - 20 4,0 ~ 9,0 27

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 Procedure Qualification Record

PT. POWERTECH INDONESIA

Company Name : PT. POWERTECH INDONESIA Sub Contractor Name : -

Procedure Qualification Record No. : PQR-001/PEG-ASME/IV/24 Date : 25 APRIL 2024
WPS No. : WPS-001/PEG-ASME/IV/24 Date : 24 APRIL 2024
Welding Process(es) : GTAW
Type (Manual, Automatic, Semi Automatic) : MANUAL

JOINTS (QW-402)

8mm

BASE METAL (QW-403) PREHEAT (QW-406)

Material Spec : SA-240 S410S Preheat Temp : 450C
Type / grade, or UNS Number : S41008 UNS Interpass Temp : 1700C
P No 7 Group No. 1 to P No 7 Group No. 1 Other : N/A
Thickness of Test Coupon : 8 mm POST WELD HEAT TREATMENT (QW-407)
Diameter of Test Coupon : N/A Temperature : N/A
Maximum Pass Thickness : 8 mm Time : N/A
Other : N/A Other : N/A

FILLER METAL (QW-404) GAS (QW-408)

Process : GTAW Percent Composition
SFA Specification : SFA.5.9 Gas(es) Mixture Flowrate
AWS Classification : ER-309L Shielding : Argon 99.9% 6 - 15 L/min
Filler Metal F. No : 6 Trailing : N/A N/A N/A
Weld Metal Analysis A. No. : 7 Backing : Argon 99.9% 6 - 15 L/min
Size of Filler Metals : 2.4
Filler Metal Product Form : Solid ELECTRICAL CHARACTERISTIC (QW-409)
Supplemental Filler Metal : N/A Current : DC Polarity : EN/EP
Electrode Flux Classification : N/A Ampere : see table Volt : see table
Flux Type : N/A Tungsten Electrode Size : 2.4 mm
Flux Trade Name : N/A Mode of Metal Transfer for GMAW (FCAW) : N/A
Weld Metal Thickness : 8 mm Heat Input : N/A
Other : N/A Other : N/A
TECHNIQUE (QW-410)
POSITION (QW-405) Travel Speed : See Table
Position of Groove : 3G String or Weave Bead : String and/or Weave
Weld Progression (Uphiill, Downhill) : Uphill Oscilation : N/A
Other : N/A Multiple or Single Pass (per side) : Multiple
Single or Multiple Electrode : Single
Other : N/A
WELDING PARAMETER
Filler Metal Current
Weld Layer Process Voltage Travel Speed (mm/min) Other
Class Dia. (mm) Polarity Ampere
Root GTAW ER309L 2.4 DCEN 90 12 48
Hot Pass GTAW ER309L 2.4 DCEN 100 12 60
Filler GTAW ER309L 2.4 DCEP 120 10 70
Capping GTAW ER309L 2.4 DCEP 110 10 60