Hitachi Ecxavator

Standard Time Table
INDEX
4. POWER TRAIN, wheel
1. ENGINE GROUP
type
3-08 1) Engine Mounting 3-37 1) Transmission ass'y
2) Drive shaft, front or
2) Fuel System
3-09 rear
3) Axle ass'y &
3) Cooling System (1) Engine cooling
3-10 3-38 Differential
3-11 (2) Hydraulic oil cooling
5. STEERING SYSTEM,
4) Air Intake System
3-12 wheel type
1) Steering & Brake

5) Eexhaust System
3-40 pump
6) Eengine Control 2) Steering valve &

3-13 System Column ass'y
7) Air Compressor
3) Steering cyl. and line:
System
6. BRAKE SYSTEM,
2. ELECTRIC SYSTEM
wheel type
(1) Brake & steering
1) Switch & sensor 1) Upper structure
3-14 3-41 pump
(2) Cut-off valve or Brake

2) Cluster ass'y
supply valve
3-15
3-16 3) Lights (3) Brake pedal valve
4) Radio & cassette (4) Shuttle valve
5) Heater & Air
3-17 conditioner
(5) Parking brake

6) Wiper motor
(R120W only)
3-18 3-42
(6) Parking/Travel
7) Relay & fuse
selection valve
(7) Parking/Travel
8) Wire & Harness
3-19 selection switch
9) Battery (8) Accumulator
3-20 10) CAPO system (9) Power control valve:
3-43 2) Carrier frame
3. HYDRAULIC SYSTEM
3-21 1) Hyd. tank ass'y 7. UNDER CARRIAGE
2) Hyd. system flushing 3-44 1) Sprocket
2) Lower roller (Track

3) Hyd. pump (1) Main pump ass'y
roller)
3-22
3) Upper roller (Carrier

(2) Pilot pump
roller)
3-23
(1) M.C.V. (main control
3-24 4) Control valve 3-45 4) Idler ass'y
valve)
(2) R.C.V.(remote control 5) Track tension
3-25 valve) adjusting device
3-26 (3) Other valves 6) Track link
3-27
3-28 8. ATTACHMENT
(1) High pressure line,

5) Hyd. piping 1) Boom ass'y
main line
3-29 3-46
(2) Low pressure line,

2) Arm ass'y
return
3-30
(3) Pilot line, drain line &
3) Bucket ass'y
etc. 3-47
3-31 6) Cylinders (1) Boom cyl. ass'y 4) Bucket linkage
(2) Arm cyl. ass'y 5) Blade ass'y
3-32 (3) Bucket cyl. ass'y 6) Outrigger
(4) Steering cyl. ass'y
(5) Axle locking cyl. 9. CABIN, COWL &

3-33 ass'y OTHERS
(6) Blade or outrigger
3-48 1) Cabin ass'y
cyl. ass'y
3-34 7) Swing system (1) Swing motor ass'y 3-49 2) Engine hood ass'y
(2) Pinion gear, swing 3) M.C.V. cover ass'y
(3) Swing ring gear 4) Side door, LH/RH
(1) Travel motor ass'y
8) Travelling system 5) Counter weight
3-35 include
reduction gear ass'y 3-50 6) Seat ass'y
(2) Hyd. motor ass'y only 7) Control box (console

reduction gear ass'y box)
(3) Reduction gear ass'y,
1) TYPE E1 H.R.V.
(4) Travelling control
Overload Warning
system
3-36 3-51 Device
(5) Turning joint 2) TYPE E1 H.R.V. ARM
3) TYPE E1 H.R.V. BOOM
Rev.02, HHI-CED-A/S-SRT-0901
Code No. Description Action ZX200 ZX210 ZX230 ZX240 ZX350 ZX470 ZX870 Remarks
ENGINE GROUP
1) ENGINE MOUNTING Photo required
1-1-10 - Resilient Replace 2.0 2.0 2.0 2.0 2.0 2.0 2.0
1-1-11 Bolt Tight/Replace 0.5 0.5 0.5 0.5 0.5 0.5 0.5
1-1-20 - Bracket Replace 3.0 3.0 3.0 3.0 3.0 3.0 3.0
1-1-21 Bolt Tight 0.3 0.3 0.3 0.3 0.3 0.3 0.3
1-1-22 Broken bolt Replace 1.0 1.0 1.0 1.0 1.0 1.0 1.0
1-1-30 - Alternator Replace 1.0 1.0 1.0 1.0 1.0 1.0 1.5
2) FUEL SYSTEM
1-2-10 - Fuel tank Replace 3.0 3.0 3.0 6.0 6.5 7.0 8.0 Photo required
1-2-11 Sight gauge, fuel level Replace 0.5 0.5 0.5 1.0 1.0 1.0 1.0
1-2-12 Sender, fuel level Replace 0.5 0.5 0.5 0.5 0.5 0.5 0.5
1-2-13 Drain valve Tight 0.2 0.2 0.2 0.2 0.2 0.2 0.2
Replace 0.5 0.5 0.5 0.5
1-2-14 O-ring, access cover Replace 2.0 2.0 2.0 2.0 2.0 2.0 2.0
1-2-20 - Fuel line

1-2-21 Hose : Tank to engine Tight 0.1 0.1 0.1 0.1 0.1 0.1 0.1
1-2-22 engine to tank Replace 0.5 0.5 0.5 0.5 0.5 0.5 0.5
1-2-30 Water separator Tight 0.2 0.2 0.2 0.2 0.2 0.2 0.2
Replace 0.5 0.5 0.5 0.5 0.5 0.5 0.5
1-2-40 - Fuel fill pump Replace 0.5 0.5 0.5 0.5 0.5 0.5 0.5
1-2-41 Hose : pump to tank Tight 0.1 0.1 0.1 0.1 0.1 0.1 0.1
1-2-42 Cover Filler pump Replace 0.2 0.2 0.2 0.2 0.2 0.2 0.2
1-2-50 - Pump repair kit Replace 1.0 1.0 1.0 1.0 1.0 1.0 1.0
3) COOLING SYSTEM
Engine cooling
1-3-10 Radiator @ Repair Photo required
Replace 4.0 4.0 4.0 6.0 7.0 7.0 8.0 Photo required
1-3-20 Hose, radiator upper Replace 1.0 1.0 1.0 1.0 1.0 1.0 1.0
1-3-30 radiator lower Replace 2.0 2.0 2.0 2.0 2.0 2.0 2.0 Photo required
1-3-31 Clamp, hose Tight 0.2 0.2 0.2 0.2 0.2 0.2 0.2
Replace 0.3 0.3 0.3 0.3 0.3 0.3 0.3
1-3-40 Support, radiator Tight 0.2 0.2 0.2 0.2 0.2 0.2 0.2
Replace 1.0 1.0 1.0 1.0 1.0 1.0 1.0
1-3-50 Fan Replace 2.0 2.0 2.0 2.0 2.0 2.0 2.0 Photo required
1-3-51 Fan guard Replace 1.0 1.0 1.0 1.0 1.0 1.0 1.0
1-3-52 Shroud, fan Replace 1.5 1.5 1.5 2.0 2.0 2.0 2.0
1-3-53 Fan belt Replace 0.5 0.5 0.5 1.0 1.0 1.0 1.0
1-3-60 - Reservoir tank ass'y Replace 0.2 0.2 0.2 0.2 0.2 0.2 0.2
1-3-61 Cap, reservoir tank Replace 0.1 0.1 0.1 0.1 0.1 0.1 0.1
@ Explain detail of repair

with photo or attach
invoice if repaired at local
repair shop.
Hydraulic oil cooling
1-3-70 - Hydraulic cooler @ Replace 5.0 5.0 5.0 6.0 6.5 6.5 7.0 Photo required
1-3-71 Hose, cooler Replace 1.5 1.5 1.5 2.0 2.0 2.0 2.0
1-3-72 Clamp hose Tight 0.1 0.1 0.1 0.1 0.1 0.1 0.1
1-3-73 Check valve Replace 2.0 2.0 2.0 2.5 2.5 2.5 2.5
1-3-74 Dust net (wire net) Replace 0.5 0.5 0.5 0.5 0.5 0.5 0.5
@ Attach invoice if repaired

at local repair shop.
4) AIR INTAKE SYSTEM
1-4-10 Precleaner Replace 0.3 0.3 0.3 0.3 0.3 0.3 0.3
1-4-20 Air cleaner housing Replace 1.0 1.0 1.0 1.0 1.0 1.0 1.0 Photo required
1-4-21 - U Clamp, housing Tight 0.2 0.2 0.2 0.2 0.2 0.2 2.0
Replace 0.5 0.5 0.5 0.5 0.5 0.5 0.5
1-4-30 - Hose, to engine Replace 0.5 0.5 0.5 0.5 0.5 0.5 0.5
1-4-40 - Switch, air cleaner clogging Replace 0.2 0.2 0.2 0.2 0.2 0.2 0.2
5) EXHAUST SYSTEM
1-5-10 Muffler Replace 1.0 1.0 2.5 2.5 2.5 2.5 3.0 Photo required
1-5-11 - Clamp, muffler Tight 0.2 0.2 0.2 0.2 0.2 0.2 0.2
Replace 0.5 0.5 0.5 0.5 0.5 0.5 0.5
1-5-12 - Gasket, muffler pipe Replace 0.5 0.5 0.5 0.5 0.5 0.5 0.5
1-5-13 - Pipe, to engine Replace 0.5 0.5 0.5 0.5 0.5 0.5 0.5
6) ENGINE CONTROL SYSTEM
1-6-10 Throttle cable Replace - -
Replace 1.0 1.0 1.0 1.5 1.5 1.5 1.5 mode type
1-6-11 Connecting rod Adjust 0.2 0.2 0.2 0.2 0.2 0.2 0.2
Replace 0.4 0.4 0.4 0.4 0.4 0.4 0.4
1-6-12 Rod end (ball joint) Replace/Adjust 0.5 0.5 0.5 0.5
1-6-20 Quick deceleration system Adjust
1-6-21 - Decel cylinder Replace - - - - -
1-6-22 - Spring Replace - - - - -
1-6-23 - Solenoid valve Replace - - - - -
1-6-30 Throttle lever Replace - - - - -
1-6-40 Accelerator cable, pedal Adjust - - - - -
Replace - -
1-6-50 Governor motor Replace - - - 0.5 0.5 0.5 0.5

1-6-55 - Potentrometer Replace - - - 1.5 1.5 1.0 1.0
1-6-60 - Speed senser Replace - - - 0.5 0.5 0.5 0.5
Adjust - - - 0.5 0.5 0.5 0.5
7) AIR COMPRESSOR SYSTEM

1-7-10 Air compressor Replace - - - - If installed
1-7-11 - Hose air line Tight - - - -
Replace - - - -
1-7-12 - Air tank Replace - - - -
※ For the other parts of engine, please contact local Cummins dealer.
ELECTRIC SYSTEM
2-1-10 1) Switch & sensor
Switches
2-1-11 - start key, wiper & washer, Replace 0.5 0.5 0.5 0.5 0.5 0.5 0.5
travel alarm, lights,
horn,cold starting,room lamp
quick decel at joystick and etc
2-1-13 - travel speed selection Replace - -
2-1-14 - heater switch Replace 1.0 1.0 1.0 1.0 1.0 1.0 1.0
2-1-15 - air conditioner switch Replace 1.0 1.0 1.0 1.0 1.0 1.0 1.0
2-1-16 - heater & aircon selection Replace 1.5 1.5 1.5 1.5 1.5 1.5 1.5
2-1-17 - travel/parking switch Replace 1.0 1.0 1.0 - - - -
Sensors
2-1-20 - water temp, hyd. oil temp, Replace 0.5 0.5 0.5 0.5 0.5 0.5 0.5
eng.oil press., coolant temp,
engine pre-heat,
travel switch for travel alarm,
auto idle, brake pressure,
and etc.
2-2-10 2) Cluster ass'y Replace 1.0 1.0 1.0 1.0 1.0 1.0 1.0 Photo required
2-2-11 - Digital clock Replace 0.3 - 0.3 0.3
2-2-12 - Hour meter & clock ass'y Replace 1.0 - 1.0 1.0 mode type
2-2-13 - Mode selection switch ass'y Replace 1.0 - 1.0 1.0
2-2-14 - Gauges & monitor ass'y Replace 1.0 - 1.0 1.0
2-2-15 - Lamp at cluster Replace 0.5 - 0.5 0.5
2-2-20 - Hourmeter Replace 0.5 0.5 0.5 0.5

3) Lights
2-3-10 - Working light at boom Replace 0.5 0.5 0.5 0.5 0.5 0.5 0.5
2-3-11 Head light at tool box Replace 0.3 0.3 0.3 0.3 0.3 0.3 0.3
2-3-12 Bulb, light Replace 0.3 0.3 0.3 0.3 0.3 0.3 0.3
2-3-20 - Room lamp Replace 0.1 0.1 0.1 0.1 0.1 0.1 0.1
2-3-30 - Lamp, RH control pannel Replace - - - - - - -
2-4-10 4) Radio & cassette Replace 1 1 1 1.0 1.0 1.0 1.0

2-4-11 - Speaker Replace 0.3 0.3 0.3 0.3 0.3 0.3 0.3
2-4-12 - Antenna Replace 0.3 0.3 0.3 0.3 0.3 0.3 0.3
Description Action ZX200 ZX210 ZX230 ZX240 ZX350 ZX470 ZX870 Remarks
2-5-10 5) Heater & Air conditioner Replace 2.0 2.0 2.0 2.0 2.0 2.0 2.0
2-5-11 - Hose Replace 1.5 1.5 1.5 1.5 1.5 1.5 1.5
Air conditioner
2-5-20 - Compresser Replace 2.0 2.0 2.0 1.0 1.0 1.0 1.0
2-5-21 - Hose Replace 1.0 1.0 1.0 1.0 1.0 1.0 1.5
2-5-30 Heater and evaparator unit Replace 3.0 3.0 3.0 2.0 2.0 2.0 2.0
2-5-31 - Component such as damper Replace 2.0 2.0 2.0 2.0 2.0 2.0 2.0
unit, D/Actuator ass'y valve
thermostat and etc
2-5-32 Heater and radiator Replace 2.5 2.5 2.5 2.5 2.5 2.5 2.5
2-5-33 Evaparator core assy Replace 2.5 2.5 2.5 2.5 2.5 2.5 2.5
2-5-34 Resister assy Replace 0.5 0.5 0.5 0.5 0.5 0.5 0.5
2-5-35 PCB board Replace 1.5 1.5 1.5 1.5 1.5 1.5 1.5
2-5-40 - Dryer Replace 0.2 0.2 0.2 0.2 0.2 0.2
2-5-50 - Condenser Replace 1.0 1.0 1.0 1.0 1.0 1.0 1.0
2-5-60 - Belt Replace 0.2 0.2 0.2 0.2 0.2 0.2 0.2
2-5-61 - Tensioner, belt Replace 1.0 1.0 1.0 1.0 1.0 1.0 1.0
2-5-70 - Refilling gas : required invoice

2-6-10 6) Wiper motor Replace 0.5 0.5 0.5 0.5 0.5 0.5 0.5
2-6-11 - Washer pump Replace 0.5 0.5 0.5 0.5 0.5 0.5 0.5
2-6-12 - Blade Replace 0.1 0.1 0.1 0.1 0.1 0.1 0.1
2-6-13 - Tank, washer Replace 0.5 0.2 0.2 0.2 0.2 0.2 0.2
2-7-10 7) Relay & fuse

2-7-11 - Battery relay Replace 1.0 1.0 1.0 1.0 1.0 1.0 1.0
2-7-12 - Other relay Replace 0.5 0.5 0.5 0.5 0.5 0.5 0.5
2-7-20 - Fuse box ass'y Replace 1.0 1.0 1.0 1.0 1.0 1.0 1.0
2-7-21 - Fuse Replace 0.2 0.2 0.2 0.2 0.2 0.2 0.2
8) Wire & Harness
2-8-10 - Wire harness, RH Replace 2.0 2.0 2.0 2.0 2.5 2.0 2.0
2-8-20 - Battery relay to start relay Replace 0.5 0.5 0.5 0.5 0.5 0.5 0.5
2-8-30 - Main harness for control box Replace 3.5 3.5 3.5 4.0 4.0 4.0 4.0
2-8-40 - Engine harness Replace 2.0 2.0 2.0 2.0 2.0 2.0 2.0
2-8-50 - Boom harness Replace 0.5 0.5 0.5 0.5 0.5 0.5 0.5
2-8-60 - Cabin harness Replace 2.0 2.0 2.0 2.0 1.0 2.0 2.0
2-8-70 - Earth cable Replace 0.5 0.5 0.5 0.5 0.5 0.5 0.5
9) Battery Replace 0.5 0.5 0.5 0.5 0.5 0.5 1.2

2-9-10 - Battery cable Replace 0.5 0.5 0.5 0.5 0.5 0.5 0.5
2-9-11 Tight 0.1 0.1 0.1 0.1 0.1 0.1 0.1
2-9-12 - Fusible link Replace 0.2 0.2 0.2 0.2 0.2 0.2 0.2
10) CAPO system
(Mode selection system)
2-10-10 - Cluster: SEE PAGE 03-15 Replace - 1.0 1.0 1.0 1.0 1.0 1.0 Photo required
2-10-20 - CPU controller Replace - 1.0 1.0 1.0 1.0 1.0 1.0 Photo required
2-10-21 EPROM Replace - 1.0 1.0 1.0 1.0 1.0 1.0 Photo required
2-10-30 - Prolix switch Replace - 0.2 0.2 0.2 0.2 0.2 0.2 Photo required
2-10-31 Resistor Replace - 0.5 0.5 0.5 0.5 0.5 0.5 Photo required
2-10-40 - EPPR valve Replace - 1.0 1.0 1.0 1.0 1.0 1.0 Photo required
2-10-41 Repair - 1.5 1.5 1.5 1.5 1.5 1.5 Photo required
2-10-42 Adjust - 1.0 1.0 1.0 1.0 1.0 1.0 Photo required
- Wiring connection :
SEE PAGE 03-19
2-10-80 - DC motor Replace - 1.5 1.5 1.5 1.5 1.5 1.5 Photo required
2-10-85
2-10-90 - Speed sensor Replace - 0.5 0.5 0.5 0.5 0.5 0.5 Photo required
Adjust - 0.5 0.5 0.5 0.5 0.5 0.5 Photo required
HYDRAULIC SYSTEM
3-1-10 1) Hyd. tank ass'y Replace 6.0 6.0 6.0 7.0 7.0 7.0 7.0 Photo required
3-1-11 - Breather ass'y Replace 0.1 0.1 0.1 0.1 0.1 0.1 0.1
3-1-12 - Element breather Replace 0.5 0.5 0.5 0.5 0.5 0.5 0.5
3-1-13 - Return filter Replace 0.3 0.3 0.3 0.3 0.3 0.3 0.5
3-1-14 - Suction strainer Clean & Check 0.5 0.5 0.5 0.5 0.5 0.5 0.5
3-1-15 - Sight gauge Replace 1.0 1.0 1.0 1.0 1.0 1.0 1.0
3-2-10 2) Hyd. system flushing 8.0 8.0 8.0 10.0 10.0 10.0 12.0 Photo required
- This item apply only for for damaged
damage of major functional parts
component such as main
pump, swing motor, travel
motor & cylinders.
3) Hyd. pump
3-3-00 (1) Main pump ass'y Replace 4.0 4.0 4.0 5.0 5.0 7.0 9.0 Photo required
3-3-01 - Seal, drive shaft Replace 7.0 7.0 7.0 7.0 7.0 7.0 9.0 Photo required
3-3-10 1] Flow control
3-3-11 - Flow regulator Replace - 1.5 1.5 1.5 1.5 1.5 1.5
3-3-12
3-3-13
3-3-14
3-3-15
3-3-20 2] Discharge line

3-3-21 - Hose, pump to M. C. V. Replace 1.5 1.5 1.5 1.5 1.5 2.0 2.0
3-3-22 - Pipe, pump to M. C. V. Replace 1.5 1.5 1.5 1.5 1.5 2.0 2.0
3-3-23 - Fitting or o-ring Tight/Replace 0.2 0.2 0.2 0.2 0.2 0.2 0.2
3-3-24 - High pressure filter Replace - - - - - - -
3] Suction line
3-3-31 - Hose Replace 3.5 4.0 3.5 3.5 4.0 4.0 4.0 Photo required
3-3-32 - Tube Replace 3.5 4.0 3.5 3.5 4.0 4.0 4.0 Photo required
3-3-33 Clamp Tight/Replace 0.1 0.1 0.1 0.1 0.1 0.1 0.1
3-3-34 O-ring Replace 3.5 4.0 3.5 3.5 4.0 4.0 4.0 Photo required
4] Drive line
3-3-41 - Flexible coupling Replace 8.0 8.0 8.0 8.0 8.0 10.0 10.0 Photo required
3-3-42 Replace - - - - - - -
3-3-43 Replace - - - - - - -
3-3-44 Reconditioning - - - - - - -
3-3-50 (2) Pilot pump Replace 1.0 1.0 1.0 1.0 1.0 1.0 1.0 Photo required
3-3-51 - Relief valve Adjust 0.3 0.3 0.3 0.3 0.3 0.3 0.3
3-3-52 Replace 0.3 0.3 0.3 0.3 0.3 0.3 0.3
3-3-53
3-3-54 - O-ring or fitting Tight/Replace 0.3 0.3 0.3 0.3 0.3 0.3 0.3
3-3-60 - Line connection

3-3-61 Suction hose Replace 0.5 0.5 0.5 0.5 0.5 0.5 0.5
3-3-62 Discharge hose Replace 0.5 0.5 0.5 0.5 0.5 0.5 0.5
3-3-63 O-ring or fitting Tight/Replace 0.3 0.3 0.3 0.3 0.3 0.3 0.3
3-3-70 - Pilot line filter Replace 0.7 0.7 0.7 0.7 0.7 0.7 0.7
ZX200 ZX210 ZX230 ZX240 ZX350 ZX470 ZX870 Remarks
4) Control valve
3-4-00 (1) M.C.V. (main control valve) Replace 10.0 10.0 10.0 10.0 11.0 12.0 14.0 Photo required
3-4-01
3-4-02
3-4-10 - Relief valve Replace 0.5 0.5 0.5 0.5 0.7 0.7 0.7
Adjust 1.0 1.0 1.0 1.0 1.0 1.0 1.0
3-4-11 O-ring or back-up ring Replace 0.5 0.5 0.5 0.5 0.5 0.5 0.5
3-4-12 Center by pass vlave Clean/Replace 2.0 2.0 2.0 2.0 1.0 2.0 -
3-4-13 Flow selector Clean/Replace - - - - - - -
Foot relief vlave Adjust 1.0 1.0 1.0 1.0 1.0 1.0 1.0
Adjust/replace Replace
3-4-14 Boom holding valve Clean/Reinstall - 2.0 2.0 2.0 2.0 2.0 2.0
Replace
3-4-15 Arm holding valve Clean/Reinstall - 2.0 2.0 2.0 2.0 2.0 2.0
Replace
3-4-16
Replace
3-4-17 Spool Clean/Reinstall
Replace 2.0 2.0 2.0 2.0 2.0 2.0 2.0

3-4-20
3-4-21
3-4-23
3-4-24
3-4-25
3-4-26
3-4-27
(2) R.C.V.(remote control
valve)
3-4-30 - Pedal valve ass'y Replace 3.5 3.5 3.5 3.5 3.5 4.0 4.0 Photo required
3-4-32 Reconditioning 4.0 4.0 4.0 4.0 4.0 4.0 4.0
3-4-40 - Lever ass'y Replace 3.0 3.0 3.0 3.0 3.0 3.0 3.0 Photo required
3-4-42 Push botton switch Replace 0.5 0.5 0.5 0.5 0.5 0.5 0.5
3-4-43 Reconditioning 3.5 3.5 3.5 3.5 3.5 3.5 3.5
3-4-44 Boot Replace 0.2 0.2 0.2 0.2 0.2 0.2 0.2
3-4-45 Cap Replace 0.1 0.1 0.1 0.1 0.1 0.1 0.1
EXCAVATOR, Robex Series
(3) Other valves
3-4-50 1] Shuttle valve, swing Replace 1.0 1.0 1.0 1.5 1.5 1.5 2.0
3-4-51 Replace - - - - - - -
3-4-52 - Hyd. hose Replace 1.0 1.0 1.0 1.0 1.0 1.0 1.0
3-4-55 2] Time delay valve, swing Replace 0.5 0.5 0.5 0.5 0.5 1.5 0.5
3-4-56 - Hyd. hose Replace 1.0 1.0 1.0 1.0 1.0 1.0 1.0
3-4-60 3] Solenoid valve such as Replace 1.0 1.0 1.0 1.0 1.0 1.0 1.0
Repair 2.0 2.0 2.0 2.0 2.0 2.0 2.0
- Safety, joystick locking
- 2 speed selection
- Cancel co valve
- Swing lock
- Power roost
- Quick decel
- Parking travelling
- Arm half
3-4-61 Hyd. hose Replace 1.0 1.0 1.0 1.0 1.0 1.0 1.0
3-4-62 Fitting or o-ring Tight/Replace 0.5 0.5 0.5 0.5 0.5 0.5 0.5
3-4-63 4] Slow return valve Replace 1.0 1.0 1.0 1.0 - - -
for Arm cyl.
3-4-65 5] Pilot check valve for Replace - - - - - - -
axle oscilation, outrigger, Repair - - - - - - -
dozer blade and etc.
3-4-66 - Hyd. hose Replace - - - - - - -
3-4-67 - Fitting or o-ring Tight/Replace - - - - - - -
3-4-70 6] Reducing valve for Replace - - - - - - -
axle oscilation, cyl., Repair - - - - - - -
transmission clutch,
parking brake and etc
3-4-71 - Hyd. hose Replace - - - - - - -
3-4-73 7] Change over valve or Replace - - - - - - -
3-4-74 Power control valve
- Reducing valve, Replace - - - - - - -
or pressure reducer Adjust/Repair - - - - - - -
3-4-75 - Solenoid valve, or Relief Replace - - - - - - -

valve Adjust/Repair - - - - - - -
3-4-76 - Hyd. hose Replace - - - - - - -

3-4-78 - Pressure switch Tight/Replace - - - - - - -
3-4-80 8] 2/3 Shuttle valve Replace - - - -
Adjust/Repair - - - -
3-4-81 - Hyd. hose Replace - - - -
3-4-82 - Fitting or o-ring Tight/Replace - - - -
3-4-83 9] Flushing valve Replace - - - -
3-4-90 10] Cut-off valve Replace - - - -
※ Brake pedal valve :
SEE PAGE 03-41, BRAKE SYSTEM
3-4-95 11] Flow control or Negative Replace 1.0 1.0 1.0 1.0
control valve for breaker
3-4-96 - Hyd. hose Replace 1.0 1.0 1.0 1.0
3-4-97 - Fitting or o-ring Tight/Replace 0.5 0.5 0.5 0.5
3-4-98 - Relief valve Replace 0.5 0.5 0.5 0.5
Adjusting 0.5 0.5 0.5 0.5
5) Hyd. piping
(1) High pressure line, main line
1] M.C.V to pump :
SEE PAGE 30-22
3-5-10 2] M.C.V. to swing motor

3-5-11 - Hyd. hose or pipe Replace 1.5 1.5 1.5 1.5 1.5 1.5 1.5
Tight 0.5 0.5 0.5 0.5 0.5 0.5 0.5
3-5-12 - O-ring at flange Replace 1.0 1.0 1.0 1.0 1.0 1.0 1.0
3-5-20 3] M.C.V. to Attachment

3-5-21 - Pipe, M.C.V. to Boom cyl. Replace 2.0 2.0 2.0 2.0 2.0 2.0 2.0
3-5-22 - Pipe, M.C.V. to Bucket cyl. Replace 1.0 1.0 1.0 1.0 1.0 1.0 1.0
3-5-23 - Pipe, M.C.V. to Arm cyl. Replace 1.0 1.0 1.0 1.0 1.0 1.0 1.0
3-5-24 - Hose for boom,arm and Replace 1.0 1.0 1.0 1.0 1.0 1.0 1.0
bucket cyl. line Tight 0.2 0.2 0.2 0.2 0.2 0.2 0.2
Crawler
3-5-30 4] M.C.V to turning joint
3-5-31 - Pipe Replace 1.0 1.0 1.0 1.0 1.0 1.0 1.0
3-5-32 - Hose Replace 1.0 1.0 1.0 1.0 1.0 1.0 1.5
3-5-40 5] Turning joint to travel motor
3-5-41 - Hose or pipe Replace 2.0 2.0 2.0 2.0 2.0 2.5 2.0
3-5-50 6] Extra piping line
3-5-51 - Hose, M.C.V. to boom Replace 1.5 1.5 1.5 1.5 1.0 1.0 1.0
3-5-53 - Other line, at attachment Replace 1.0 1.0 1.0 1.0 1.0 1.0 1.0
3-5-60 (2) Low pressure line, return
3-5-61 for M.C.V. to cooler Replace 2.0 2.0 2.0 2.0 2.0 2.0 2.0
3-5-62 for M.C.V. to tank Replace 2.0 2.0 2.0 2.0 2.0 2.0 2.0
3-5-63 for check valve Replace 2.0 2.0 2.0 2.0 2.0 2.0 2.0
3-5-70 (3) Pilot line, drain line & etc.
3-5-71 - Hyd. hose Replace 1.0 1.0 1.0 1.0 1.0 1.0 1.0
3-5-80 ※ Accumulator, if installed Replace 0.5 0.5 0.5 0.5 0.5 0.5 0.5
Tight 0.2 0.2 0.2 0.2 0.2 0.2 0.2
6) Cylinders
3-6-10 (1) Boom cyl. ass'y Replace 3.0 3.0 3.0 3.0 3.0 5.0 7.0 Photo required
3-6-11 - Seal, cyl. rod or seal kit Replace 5.0 5.0 5.0 6.0 6.0 6.0 10.0 Photo required
3-6-12
3-6-13 - O-ring, pipe connection Replace 0.5 0.5 0.5 0.5 0.5 0.5 0.5
3-6-14 - Pipe on boom cyl. Replace 1.0 1.0 1.0 1.0 1.0 1.0 1.0
Tight 0.2 0.2 0.2 0.2 0.2 0.2 0.2
3-6-15 - Bush, rod or tube end Replace 6.0 6.0 6.0 6.0 7.0 7.0 7.0
3-6-16 - Pin, short, tube end Replace 0.5 0.5 0.5 0.5 0.5 0.5 0.5
3-6-17 - Pin, long, rod end Replace 1.0 1.0 1.0 1.0 2.0 2.0 2.5
3-6-18 - Boom safety lock valve Replace 2.0 2.0 2.0 2.0 2.0 2.0 2.0 Photo required
Repair 3.0 3.0 3.0 3.0 3.0 3.0 3.0
3-6-20 (2) Arm cyl. ass'y Replace 3.0 3.0 3.0 3.0 3.0 5.0 5.0 Photo required
3-6-22
3-6-24 - Pipe on arm cyl. Replace 1.0 1.0 1.0 1.0 1.0 1.0 1.5
Tight 0.3 0.3 0.3 0.3 0.3 0.3 0.3
3-6-26 - Pin Replace 0.5 0.5 0.5 0.5 0.5 0.5 1.0
3-6-27 - Arm safety lock valve Replace 2.0 2.0 2.0 2.0 2.0 2.0 2.0 Photo required
Repair 3.0 3.0 3.0 3.0 3.0 3.0 3.0
3-6-30 (3) Bucket cyl. ass'y Replace 3.0 3.0 3.0 3.0 4.0 4.0 4.0 Photo required
3-6-32
3-6-34 - Pipe on bucket cyl. Replace 1.0 1.0 1.0 1.0 1.0 1.0 1.0
Tight 0.2 0.2 0.2 0.2 0.2 0.2 0.2
3-6-36 - Pin Replace 1.0 1.0 1.0 1.0 1.0 1.5 1.5
3-6-40 (4) Steering cyl. ass'y Replace - - - - Photo required

3-6-41 - Seal kit Replace - - - - Photo required
3-6-42 - Hose or pipe Replace - - - -
3-6-43 - Fitting or o-ring Replace - - - -
3-6-44 - Tie rod or ball joint Replace - - - -
3-6-45 - Piston rod Replace - - - -
3-6-50 (5) Axle locking cyl. ass'y Replace - - - - Photo required
3-6-51 - Seal kit Replace - - - - Photo required
3-6-52 - Mounting bolt Replace/Tight - - - -
3-6-53 - Hose or pipe Replace - - - -
3-6-54 - Fitting or o-ring Replace/Tight - - - -
3-6-55 - Support plate Tight - - - -
3-6-60 (6) Blade or outrigger cyl. ass' Replace 2.0 2.0 2.0 2.0 - - - Photo required
3-6-61 - Seal kit Replace 4.0 4.0 4.0 4.0 - - - Photo required
3-6-62 - Mounting pin Replace 0.5 0.5 0.5 0.5 - - -
3-6-63 - Hose Replace 0.5 0.5 0.5 0.5 - - -
3-6-64 - Fitting or o-ring Replace/Tight 0.5 0.5 0.5 0.5 - - -
3-6-65 - Bush Replace 3.0 3.0 3.0 3.0 - - -
3-6-66 - Pin Replace 0.5 0.5 0.5 0.5 - - -
Code No. Description Action ZX200 ZX210 ZX230 ZX240 ZX350 ZX470 ZX870
3-7-00 7) Swing system
3-7-10 (1) Swing motor ass'y Replace 4.0 4.0 4.0 5.0 5.0 5.0 5.0 Photo required
include reduction gear ass'y
3-7-20 1] Hyd. motor, only 3.0 3.0 3.0 4.0 4.0 4.0 4.0
3-7-21 - Seal, motor shaft Replace 5.0 5.0 5.0 5.0 5.0 6.0 6.0 Photo required
3-7-22 - Mounting bolt Replace
Tight 0.2 0.2 0.2 0.2 0.2 0.2 0.2
3-7-30 - Relief valve Adjust 1.5 1.5 1.5 1.5 1.5 1.5 1.0
Replace 0.5 0.5 0.5 0.5 0.5 0.5 0.5
3-7-31 O-ring, relief valve Replace 0.3 0.3 0.3 0.3 0.3 0.3 0.3
3-7-32 O-ring, & back-up ring Replace 0.5 0.5 0.5 0.5 0.5 0.5 0.5
3-7-40 - Check valve Replace 0.3 0.3 0.3 0.3 0.3 0.3 0.3
3-7-41 O-ring, check valve Replace 0.3 0.3 0.3 0.3 0.3 0.3 0.3
3-7-50 - Brake disc, spring, piston Replace 1.5 1.5 1.5 1.5 1.5 1.5 1.5
3-7-51 - Seal, brake piston Replace 2.0 2.0 2.0 2.0 2.0 2.0 2.0
3-7-60 2] Time delay valve block Replace 1.0 1.0 1.0 1.0 1.0 1.0 1.0
Repair 1.5 1.5 1.5 1.5 1.5 1.5 1.5
3-7-70 3] Reduction gear, only Replace 6.0 6.0 6.0 6.0 6.0 6.0 7.0 Photo required
3-7-71 - Mounting bolt Replace
Tight 0.2 0.2 0.2 0.2 0.2 0.2 0.2
3-7-72 - Gear or bearing in Replace 8.0 8.0 8.0 8.0 8.0 8.0 8.0
reduction gear
3-7-80 (2) Pinion gear, swing Replace 7.0 7.0 7.0 8.0 8.0 8.0 8.0
3-7-90 (3) Swing ring gear Replace 13.0 13.0 13.0 14.0 16.0 16.0 18.0
3-7-91 - Mounting bolt, each Tight/Replace 0.1 0.1 0.1 0.1 0.1 0.1 0.1
3-7-92 - Grease pipe Replace 0.3 0.3 0.3 0.3 0.3 0.3 0.3
8) Travelling system
3-8-10 (1) Travel motor ass'y include 7 7 7.0 7.0 7.0 8.0 9.0 Photo required
reduction gear ass'y Replace
3-8-20 (2) Hyd. motor ass'y only Replace 5.5 5.5 5.5 5.5 5.5 9.0 9.0 Photo required
3-8-21 - Seal, Hyd. motor Replace 6.5 6.5 6.5 3.0 3.0 10.0 10.0 Photo required
3-8-22 - Counter balance valve Replace 4.0 4.0 4.0 2.0 1.0 4.0 4.5
Repair 4.0 4.0 4.0 3.0 1.0 10.0 10.0
3-8-30 - Relief valve, port Replace 1.0 1.0 1.0 1.0 1.0 - 1.0
Adjust 1.0 1.0 1.0 1.0 1.0 - 1.0
3-8-40 - Hose, main or drain line Replace 1.0 1.0 1.0 1.0 1.0 1.0 1.0
3-8-41 - Pipe, main line Replace 1.0 1.0 1.0 1.0 1.0 1.0 1.0
3-8-42 - Fitting & O-ring Replace 0.5 0.5 0.5 0.5 0.5 0.5 0.5
3-8-50 - Seal, brake piston Replace 8.0 8.0 8.0 3.0 3.0 9.0 10.0
3-8-60 (3) Reduction gear ass'y, Replace 8.5 8.5 8.5 8.5 9.0 9.5 10.5 Photo required
only
3-8-61 - Floating seal Replace 9.5 9.5 9.5 9.5 10.0 10.5 11.5 Photo required
(4) Travelling control system
3-8-70 1] Forward/reverse selection Replace - - - -
valve Repair - - - -
3-8-71 - Hose Replace - - - -
Tight - - - -
3-8-72 - Fitting or O-ring Replace/Tight - - - -
2] Shuttle valve
SEE PAGE 03-26
3] 2/3 Shuttle valve
SEE PAGE 03-28
4] Change over valve
or Power control valve
SEE PAGE 03-27
3-8-80 5] Travel control pedal valve Replace - - - -
3-8-81 - Hose Replace - - - -
3-8-82 - Fitting or O-ring Replace - - - -
3-8-90 (5) Turning joint Replace 4.0 4.0 4.0 5.0 5.0 5.0 7.0
3-8-91 - Seal kit Replace 5.0 5.0 5.0 6.0 6.0 6.0 7.0
3-8-92 - Fitting or O-ring Replace 0.5 0.5 0.5 0.5 0.5 0.5 0.5
- Hose to travel motor :
SEE PAGE 03-30
※ Note : SEE PAGE 03-30 for hose, M.C.V to Turning joint.

4. POWER TRAIN, wheel type
4-1-10 1) Transmission ass'y Replace - - - - - - -
4-1-11 - Reconditioning of transmissio Replace - - - - - - -
include removal & installation
4-1-12 - Seal, output shaft Replace - - - - - - -
4-1-13 - Valve, transmission control Replace - - - - - - -
Repair - - - - - - -
4-2-10 2) Drive shaft, front or rear Replace - - - - - - -

4-2-11 - Universal joint Replace - - - - - - -
4-2-12 - Mounting bolt Tight/Replace - - - - - - -
4-2-20 - Yoke, propeller shaft Replace - - - - - - -
3) Axle ass'y & Differential
4-3-10 (1) Axle, front Replace - - - -
4-3-20 rear Replace - - - -
4-3-30 - Reduction gear (Hub ass'y) Replace - - - -
4-3-31 - Seal, axle hub Replace - - - -
4-3-32 - Shaft, axle, front Replace - - - -
4-3-33 rear Replace - - - -
4-3-34 - Double joint coupling Replace - - - -
4-3-40 (2) Steering cyl. ass'y Replace - - - -

4-3-41 - Seal, kit Replace - - - -
4-3-42 - Hose, steering cyl. Replace - - - -
4-3-43 - Fitting or o-ring Replace/Tight - - - -
4-3-44 - Tie rod, steering, front axle Replace - - - -
4-3-45 - Rod, steer cylinder Replace - - - -
4-3-50 (3) Brake

4-3-51 - Disc brake Replace - - - -
4-3-52 - Seal, brake piston Replace - - - -
4-3-60 (4) Wheel nut Replace/Tight - - - -

4-3-61 - Wheel bolt Replace - - - -
4-3-70 (5) Differential, front/rear Replace - - - - - - -

4-3-71 - Bevel gear & pinion Replace - - - - - - -
4-3-72 - Carrier ass'y Replace - - - - - - -
4-3-73 - Seal, output shaft Replace - - - - - - -
5. STEERING SYSTEM, wheel type
5-1-10 1) Steering & Brake pump Replace - - - - - - -
5-1-11 - Hose, discharge Replace - - - - - - -
Tight
5-1-12 - Hose, suction Replace - - - - - - -
5-1-13 - Fitting or o-ring Replace/Tight - - - - - - -
Tight
5-2-10 2) Steering valve & Column ass'y Replace - - - - - - -
5-2-20 - Hyd. steering valve ass'y, only Replace - - - - - - -
5-2-21 Pressure setting - - - - - - -
(Relief or over load relief)
5-2-22 Hose Replace - - - - - - -
Tight
5-2-23 Fitting or O-ring Replace/Tight - - - - - - -
3) Steering cyl. and line:

SEE PAGE 03-32
6. BRAKE SYSTEM, wheel type
1) Upper structure
6-1-10 (1) Brake & steering pump Replace - - - - - - -
6-1-11 - Hose, discharge Replace - - - - - - -
Tight - - - - - - -
6-1-12 - Hose, suction Replace - - - - - - -
6-1-13 - Fitting or O-ring Replace/Tight - - - - - - -
Tight
6-1-20 (2) Cut-off valve or Brake Replace - - - - - - -
supply valve
6-1-21 - Hose or pipe Replace - - - - - - -
6-1-23 - Relief valve Replace/Adjust - - - - - - -
6-1-30 (3) Brake pedal valve Replace - - - - - - -
6-1-31 - Seal kit Replace - - - - - - -
6-1-32 - Hose or pipe Replace - - - - - - -
6-1-33 - Pressure Adjusting - - - - - - -
6-1-40 (4) Shuttle valve Replace - - - - - - -

6-1-41 - Pilot check valve Replace - - - - - - -
6-1-42 - Hose Replace - - - - - - -
6-1-43 - Fitting or O-ring Replace - - - - - - -
6-1-44 - Pressure switch Replace - - - - - - -
6-1-50 (5) Parking brake (R120W only)
6-1-51 - Disc Replace - - - - - - -
6-1-52 - Seal or piston Replace - - - - - - -
6-1-53 - Hose Replace - - - - - - -
6-1-60 (6) Parking/Travel selection Replace - - - - - - -

valve
6-1-61 - Hose Replace - - - - - - -
6-1-70 (7) Parking/Travel selection Replace - - - - - - -

switch Replace - - - - - - -
6-1-71 - Solenoid valve brake Repair - - - - - - -
release
6-1-80 (8) Accumulator Replace - - - - - - -

6-1-82 - Pressure switch Replace/Tight - - - - - - -
(9) Power control valve:

SEE PAGE 03-27
2) Carrier frame
1] Hyd. brake line
6-2-10 - Hose or pipe : Replace - - - - - - -
Turning joint to axle
2] Brake at axle:
SEE PAGE 03-38 AND 03-41
7. UNDER CARRIAGE
7-1-10 1) Sprocket Replace 3.0 4.0 4.0 4.0 4.0 4.0 5.0
7-1-11 - Bolt, loosened, ea Tight/Replace 0.2 0.2 0.2 0.2 0.2 0.2 0.2
7-1-12 - Bolt, broken, ea Replace 1.0 1.0 1.0 1.0 1.0 1.5 1.5 Photo required
7-2-10 2) Lower roller (Track roller) Replace 1.0 1.0 1.0 1.0 1.0 1.0 1.5
7-2-11 - Bolt Replace 0.5 0.5 0.5 0.5 0.5 0.5 0.5
Tight 0.1 0.1 0.1 0.1 0.1 0.1 0.1
7-2-12 - Seal Replace 2.0 2.0 2.0 2.0 2.0 2.0 2.5
7-2-13 - Roller guide Replace 1.0 1.0 1.0 1.0 1.0 1.0 1.5
7-3-10 3) Upper roller (Carrier roller) Replace 0.5 0.5 0.5 0.5 0.5 1.0 1.0
7-3-11 - Seal Replace 1.5 1.5 1.5 1.5 1.5 2.0 2.0
7-3-12 - Mounting bolt Tight/Replace 0.1 0.1 0.1 0.1 0.1 0.1 0.1
7-4-10 4) Idler ass'y Replace 3.0 4.0 4.0 5.0 5.0 5.0 7.0 Photo required
7-4-11 - Seal ass'y Replace 5.0 5.0 5.0 6.0 6.5 7.0 6.0
7-4-12 - Bracket Replace 6.0 6.0 6.0 6.0 6.5 7.0 8.0 Photo required
7-5-10 5) Track tension adjusting device Replace 3.0 6.0 6.0 6.0 6.5 7.0 8.0 Photo required
(recoil spring)
7-5-11 - Seal, piston Replace 6.5 6.5 6.5 6.5 7.0 7.5 8.5
7-6-10 6) Track link

1] Master link
7-6-11 - Pin Replace 1.0 1.0 1.0 1.0 1.0 1.5 1.5
7-6-12 2] Repair link by replacing with 3.0 3.0 3.0 3.0 3.0 3.5 4.0 Photo required
master link
7-6-13 3] Shoe Replace 2.0 2.0 2.0 2.0 2.0 2.0 2.0
7-6-14 4] Bolt, ea Tight/Replace 0.1 0.1 0.1 0.1 0.1 0.1 0.1
ZX200 ZX210 ZX230 ZX240 ZX350 ZX470 ZX870 Remarks
8. ATTACHMENT
8-1-10 1) Boom ass'y, mono Replace 5.0 5.0 5.0 7.0 7.0 7.0 7.0
8-1-11 - Bush Replace 7.0 7.0 7.0 9.0 9.0 9.0 9.0
8-1-12 - Pin, boom + frame Replace 2.0 2.0 2.0 2.0 2.0 3.0 4.0
8-1-13 - Grease pipe Replace 0.5 0.5 0.5 0.5 0.5 0.5 0.5
8-1-20 Boom ass'y, two piece Replace - - - - 8.0 8.0 -
(1st or 2nd)
8-1-21 - Bush Replace - - - - 9.0 9.0 -
8-1-22 - Pin, boom + frame Replace - - - - 2.0 2.0 -
8-1-23 - Grease pipe Replace - - - - 0.5 0.5 -
8-1-30 Boom ass'y, long reach Replace - - - - 14.0 14.0
8-1-31 - Bush Replace - - - - 16.0 16.0
8-1-32 - Pin, boom + frame Replace - - - - 3.0 3.0
8-1-33 - Grease pipe Replace - - - - 0.5 0.5
8-2-10 2) Arm ass'y Replace 5.0 5.0 5.0 6.0 6.0 6.0 6.0
8-2-11 - Bush Replace 6.0 6.0 6.0 7.0 7.0 7.0 7.0
8-2-12 - Pin, arm + boom Replace 1.0 1.0 1.0 2.0 2.0 2.0 2.0
8-2-20 Arm extension kit Replace - - - - - 3.0 -
8-2-21 - Bush Replace - - - - - 4.0 -
8-2-22 - Pin, extension kit Replace - - - - - 1.5 -
8-3-10 3) Bucket ass'y Replace 1.0 1.0 1.0 1.5 1.5 2.0 2.0
8-3-11 - Pin, tooth Replace 0.3 0.3 0.3 0.3 0.3 0.3 0.3
8-3-12 - Tooth Replace 0.5 0.5 0.5 0.5 0.5 0.5 0.5
8-3-13 - Tooth adapter Replace 1.5 1.5 1.5 1.5 1.5 1.5 1.5
8-3-14 - Side cutter Replace 1.0 1.0 1.0 1.0 1.0 1.0 1.0
8-3-15 - O-ring, adjusting linkage Replace 1.0 1.0 1.0 1.0 1.0 1.0 1.0
8-4-10 4) Bucket linkage Replace

8-4-11 - Connecting rod Replace 1.0 1.0 1.0 1.0 1.5 1.5 1.5
8-4-12 - Bush Replace 2.0 2.0 2.0 2.0 2.5 2.5 2.5
8-4-13 - Bucket link, LH or RH Replace 1.0 1.0 1.0 1.0 1.0 1.0 1.0
8-4-14 - Pin, arm + bucket Replace 0.5 0.5 0.5 0.5 0.5 0.5 0.5
8-5-10 5) Blade ass'y Replace 1.5 1.5 2.0 2.0 - - -

8-5-11 - Link ass'y Replace 1.0 1.0 1.0 1.0 - - -
8-5-12 - Bush Replace 2.5 2.5 2.5 2.5 - - -
8-5-13 - Link Replace 1.0 1.0 1.0 1.0 - - -
8-5-14 - Pin Replace 1.5 1.5 1.5 1.5 - - -
8-6-10 6) Outrigger Replace - - - -

8-6-11 - Bush Replace - - - -
8-6-12 - Pin Replace - - - -
9. CABIN, COWL & OTHERS
9-1-00 1) Cabin ass'y Replace 6.0 6.0 6.0 6.0 6.0 6.0 6.0
9-1-10 - Glass, sliding window Replace 1.0 1.0 1.0 1.0 1.0 1.0 1.0
9-1-11 Lock, sliding window Replace 0.1 0.1 0.1 0.1 0.1 0.1 0.1
9-1-20 - Foldable front door ass'y Replace 1.0 1.0 1.0 1.0 1.0 1.0 1.0
9-1-21 Glass, upper Replace 1.5 1.5 1.5 1.5 1.5 1.5 1.5
9-1-22 Glass, lower Replace 0.5 0.5 0.5 0.5 0.5 0.5 0.5
9-1-30 - Cabin door ass'y Replace 1.0 1.0 1.0 1.0 1.0 1.0 1.0
9-1-31 Door lock Replace 1.0 1.0 1.0 1.0 1.0 1.0 1.0
9-1-32 Releasing device, Replace 1.0 1.0 1.0 1.0 1.0 1.0 1.0
door lock
9-1-40 - Sunroof ass'y Replace 0.5 0.5 0.5 0.5 0.5 0.5 0.5
9-1-41 Gas spring Replace 0.1 0.1 0.1 0.1 - 0.1 0.1
9-1-42 Catch Replace 0.2 0.2 0.2 0.2 0.2 0.2 0.2
9-1-50 - Handle, inside or frame Replace 0.2 0.2 0.2 0.2 0.2 0.2 0.2
9-1-60 - Back mirror Replace 0.2 0.2 0.2 0.2 0.2 0.2 0.2
9-2-00 2) Engine hood ass'y Replace 1.5 1.5 1.5 2.0 2.0 2.5 3.0
9-2-10 - Gas spring Replace 0.3 0.3 0.3 0.3 0.3 0.3 0.3
9-2-11 Bracket Replace 1.0 1.0 1.0 1.0 1.0 1.0 1.0
9-2-20 - Mechanical support Replace - - - - - - -
9-2-30 - Seal Replace 0.5 0.5 0.5 0.5 0.5 0.5 0.5
9-2-40 - Catch, locking Replace 0.5 0.5 0.5 0.5 0.5 0.5 0.5
9-3-00 3) M.C.V. cover ass'y Replace 0.5 0.5 0.5 0.5 1.0 1.0 1.0
9-3-10 - Mechanical support Replace 0.5 0.5 0.5 0.5 0.5 0.5 0.5
9-4-00 4) Side door, LH/RH Replace 1.0 1.0 1.0 1.0 1.0 1.0 1.0
- Radiator room
- Pump room
- Battery box
9-5-00 5) Counter weight Replace 3.0 3.0 3.0 3.0 3.0 4.0 4.5
9-5-10 - Bolt Tight/Replace 1.0 1.0 1.0 1.0 1.0 1.0 1.0
9-6-00 6) Seat ass'y Replace 2.0 2.0 2.0 2.0 2.0 2.0 2.0
9-7-00 7) Control box (console box)

9-7-10 - Control box, RH Replace 4.0 4.0 4.0 4.0 4.0 4.0 4.0
9-7-11 Mechaniccal swing lock Replace 0.5 0.5 0.5 0.5 0.5 0.5 0.5
9-7-20 - Control box, LH Replace 3.0 3.0 3.0 3.0 3.0 3.0 3.0
9-7-21 Safety locking system Replace 1.5 1.5 1.5 1.5 1.5 1.5 1.5
for joystick

Hitachi Ecxavator

Uploaded by

Document Information

Copyright

Available Formats

Share this document

Share or Embed Document

Sharing Options

Did you find this document useful?

Is this content inappropriate?

Copyright:

Available Formats

Hitachi Ecxavator

Uploaded by

Copyright:

Available Formats

Standard Time Table

1) Steering & Brake

6) Eengine Control 2) Steering valve &

(2) Cut-off valve or Brake

(5) Parking brake

2) Lower roller (Track

3) Upper roller (Carrier

(1) High pressure line,

(2) Low pressure line,

(5) Axle locking cyl. 9. CABIN, COWL &

(2) Hyd. motor ass'y only 7) Control box (console

1-2-20 - Fuel line

@ Explain detail of repair

@ Attach invoice if repaired

1-6-50 Governor motor Replace - - - 0.5 0.5 0.5 0.5

7) AIR COMPRESSOR SYSTEM

2-2-20 - Hourmeter Replace 0.5 0.5 0.5 0.5

2-3-30 - Lamp, RH control pannel Replace - - - - - - -

2-4-10 4) Radio & cassette Replace 1 1 1 1.0 1.0 1.0 1.0

2-5-70 - Refilling gas : required invoice

2-7-10 7) Relay & fuse

9) Battery Replace 0.5 0.5 0.5 0.5 0.5 0.5 1.2

3-3-20 2] Discharge line

3-3-60 - Line connection

Replace 2.0 2.0 2.0 2.0 2.0 2.0 2.0

3-4-75 - Solenoid valve, or Relief Replace - - - - - - -

3-4-76 - Hyd. hose Replace - - - - - - -

3-5-10 2] M.C.V. to swing motor

3-5-20 3] M.C.V. to Attachment

3-6-40 (4) Steering cyl. ass'y Replace - - - - Photo required

※ Note : SEE PAGE 03-30 for hose, M.C.V to Turning joint.

4-2-10 2) Drive shaft, front or rear Replace - - - - - - -

4-3-40 (2) Steering cyl. ass'y Replace - - - -

4-3-50 (3) Brake

4-3-60 (4) Wheel nut Replace/Tight - - - -

4-3-70 (5) Differential, front/rear Replace - - - - - - -

3) Steering cyl. and line:

6-1-40 (4) Shuttle valve Replace - - - - - - -

6-1-60 (6) Parking/Travel selection Replace - - - - - - -

6-1-70 (7) Parking/Travel selection Replace - - - - - - -

6-1-80 (8) Accumulator Replace - - - - - - -

(9) Power control valve:

7-6-10 6) Track link

8-4-10 4) Bucket linkage Replace

8-5-10 5) Blade ass'y Replace 1.5 1.5 2.0 2.0 - - -

8-6-10 6) Outrigger Replace - - - -

9-7-00 7) Control box (console box)

You might also like