7sd522 Siemens

SITE INSPECTION AND TEST RECORD
Contract No:
PIC P - 7703
Name of Substation: 10J SUBSTATION
Description: LINE DIFFRENTIAL RELAY SIEMENS 7SD522 TEST REPORT
Panel: Location: Page 1 of 17
1. RELAY INFORMATION:
Panel No. Bay Name

Relay designation Model No. 7SD522
Make SIEMENS S. No.
Rated Current 1A Rated Voltage 110-250 VDC
Frequency 50/60 HZ FID (Firmware ID)
Comm. Interface Comm. Interface
Fiber Fiber
CH-1 CH-2
2. MECHANICAL CHECKS AND VISUAL INSPECTION:
Sl.no DESCRIPTION Status

1. Inspect for no physical damage.
2. Verify the wiring connection as per approved drawing.
3. Relay case connected to a local earth bar.
4. Power up the relay circuit and check relay is healthy.
5. Set the relay internal clock.
3. ELECTRICAL TESTS:
Sl.no DESCRIPTION Status

1. Communication of Relay with LAPTOP through Software
2. Disturbance Record of Relay with laptop through software
 WATCHDOG CONTACT TEST:
Check status of watchdog contacts as below.
Note:
- Open HMI view after connecting to the relay.

- Click “STATUS” view and save the snapshot into annexure word document.
Contact Status
Output Remarks
Relay De-Energized Relay Energized
K3, K4 Closed () Open ()
 RELAY BURDEN: (MANUAL PAGE NO. 563)
TESTED BY WITNESSED BY
xx/xx/20xx
ALFANAR T&C SIEMENS MARAFIQ RCA
Name Eng. Eng. Eng. Eng.
Signature
Contract No:
PIC P - 7703
Item Description DC Voltage (V) Current (mA) Watts

1 Normal Condition
2 Fault Condition
 BINARY INPUT CHECK:
This is to verify the healthiness of the DC control inputs.

Apply a rated voltage at each input and verify the status of the input through DIGSI in the
online operating mode
Note:
The hardware test can be done using DIGSI® 4 in the online operating mode:
Open the…. online directory by double-clicking; the operating functions for the device
appear.
Click on Test; the function selection appears in the right half of the screen.
Double-click in the list view on +hardware test. The dialogue box of the same name
opens.
Control input No. Terminal Configuration Result

BI 1 K17, K18 PRINTED
BI 2 J1, J2 PRINTED
BI 3 J3, J5 PRINTED
BI 4 J4, J5 PRINTED
BI 5 J6, J5 PRINTED
BI 6 J7, J8 PRINTED
BI 7 J9, J10 PRINTED
BI 8 J11, J12 PRINTED
 CONTROL OUTPUT RELAY CHECK:
This is to verify the healthiness of the Control output relay healthiness.

Operate each output through DIGSI® 4 in the online operating mode, the check
continuity of the contact that closes.
Note: The hardware test can be done using DIGSI® 4 in the online operating mode:
Open the online directory by double-clicking; the operating functions for the device
appear.
Click on Test; the function selection appears in the right half of the screen.
Double-click in the list view on +hardware test. The dialogue box of the same name
opens.
Output Relay No. Terminal Configuration Result < 0.1 Ω
BO 1 K5, K6 PRINTED
BO 2 K5, K7 PRINTED
BO 3 K5, K8 PRINTED
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Signature
Contract No:
PIC P - 7703
BO 4 K9, K10 PRINTED

BO 8 R5, R1 PRINTED
BO 9 R5, R2 PRINTED
BO 10 R5, R3 PRINTED
BO 24 K3, K4 (LIVE) LIVE CONTACT
 E- LED STATUS CHECKED:
LED No. Configuration Colour Check Status

1 PRINTED RED
2 PRINTED RED
3 PRINTED RED
4 PRINTED RED
5 PRINTED RED
6 PRINTED RED
7 PRINTED RED
8 PRINTED RED
9 PRINTED RED
10 PRINTED RED
11 PRINTED RED
12 PRINTED RED
13 PRINTED RED
14 PRINTED RED
4. SECONDARY INJECTION TEST:
 MEASUREMENTS:
Note: This test is intended to verify the CT/VT inputs, measurement and CTR, VTR
setting in the local relay.
Step1: Apply rated voltage and current to the relay CT/VT inputs.
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Signature
Contract No:
PIC P - 7703
Step2: Measure the current/voltage at relay HMI or from DIGSI® 4 HMI.
Note:
Open DIGSI® 4/5 Measurement primary value operational value primary after connecting to
the relay& observe the reading, in primary values.
Voltage Applied: 3PH, 115V AC Current applied: 3PH, 1.0A

PTR: 380 KV /115V CTR: 3000/1
 CURRENT INPUTS CHECK:
CT Ratio Displayed Displayed
CT Input Applied Value Applied Secondary Primary Value
(A) (A) Value (A) (A)
IA 1.0 3000/1
IB 1.0 3000/1
IC 1.0 3000/1
IN 0 3000/1
To get the value of IN we will inject only one phase by 1A

CT Ratio Displayed Displayed
(A) (A) Value (A) (A)
E 1.0
 VOLTAGE INPUTS CHECK:

VT Ratio Displayed Displayed
(V) (V) Value (V) (V)
VAB 115 V
VBC 115 V
VCA 115 V
VA 66.4 V
VB 66.4 V
VC 66.4 V
 ACTIVE, REACTIVE AND APPARENT POWER CHECK:

-Injected 66.4V/phase and 1.0A with 0°, 45° lagging &90°.
-To check the values, go to measurement.
-P=V*I*COS (ӨL) and Q=V*I*SIN (ӨL)
xx/xx/20xx
Signature
Contract No:
PIC P - 7703
Phase Calculated Measured Calculated Measured Calculated Measured

Angle (P) (P) (Q) (Q) (S) (S)
0°
45°
90°
 87L DIFFERENTIAL PROTECTION:
NOTE: The Sensitivity and timing tests are conduct with DIFF.TEST Mode: ON
-From HMI Display go to control menu. Tagging/ set/Diff test Mode: ON or by

Digsi. (control –tagging-diff: set test state of diff. protection and press at INC to activate
and out to inactive)
1- Pickup/Drop off test

The following procedure checks the function pickup and drop off by single-phase
operation.
a-Inject a single-phase current at a level below the set pickup threshold
b- Slowly increase the current until pick up LED goes on; write down the pickup value
2-Timing test
The following procedure checks the time characteristic for the protection stage (trip
command must relate to the time stop trigger):
1- Inject a current of 2 times the set pickup threshold (the stage Must pickup –watch the
LED and trip after the delay time; the trip command stops the time measurement of the
test equipment)
2- Check the measured time against the expected trip time and write down the result
3- Preset the injection level to the next test current and repeats the test
 IDIFF>…add (1210): (As per manual page No. 548)
Equation for Pickup Current:

Istab =set Idiff> + permissible local CT error *I / 1N1 + permissible remote CT error
+1N2 + System error + Ino
I = Actual current flowing

Ino = the nominal operational current as parameterized
IN1 = the primary nominal current of the local current transformer
IN2 = the primary nominal current of the current transformer of the remote end
System error = Error due to frequency, synchronization and delay time difference errors
= 1 – 2% of the current.
 Data for equation
CT error 3% and system error =1%
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Signature
Contract No:
PIC P - 7703
 I-1 Testing of IDIFF > trip threshold
Setting Measured Pick Up Calculated value

PHASE
Id min (A) Value (A) (A)
0.2
0.5
R
1.0
3
0.2
0.5
Y
1.0
3
0.2
0.5
B
1.0
3
For determining pick up current the injection is gradually

 I-2 Reset value for IDiff >
Phase Starting current value Rest Value setting Measuring value

R 0.2 0.5 0.95
Y 1.2 @ setting 1A 0.2 0.5 0.95
B 0.2 0.5 0.95
We use automatic ramp to get reset value. Setting is pole open current threshold value (reset value
setting)
 Timing test: At setting 0.2
PHASE Inject current (A) Delay Time (ms) Operating Time (ms)
0.40 Zero (Inst)
R 0.40 500
0.40 5000
0.40 Zero (Inst)
Y 0.40 500
0.40 5000
0.40 Zero (Inst)
B 0.40 500
0.40 5000
 Under Switch on Condition:
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Signature
Contract No:
PIC P - 7703
When switching on long, unloaded cables, overhead lines and arc-compensated lines,
Pronounced higher-frequency transient reactions may take place. Although these are
Damped considerably by means of digital filters in the differential protection,
• A pickup value (I-DIF>SWITCH ON) (address 1213) can be set to reliably prevent single-
sided pick up of the protection.
• This pickup value is always active when a device has recognized the connection of a
deadline at its end. For the duration of the seal-in time SI Time all close.
Which was set with the general protection data under address 1132A.
I-Test Procedure
Note: We will use Freja 3rd page (sequence page)
1. On the sequence page, you will generate the settings from 1ST and 2ND state.
2. The sequence page is useful for relays, which require a Pre fault condition before
fault condition, to “reset the relay”.
3. Define the number of cycles for each state. The cycles in 2ND state must be more
than the trip time; a normal value is 200 cycles. Freja will normally not generate all
cycles, it
Will stop after the trip with the number of “Off-delay” cycles
• The following procedure checks the protection function by single-phase operation.
1st test 1- Inject a current of 1.2 times the set pickup threshold using Freja page (2)
only 2-Check the measured time against the expected trip time and write down the
result
2nd test 1- Set Freja page (1) At value below the ID> setting 2- Set Freja page (2)
1.2 times the set pickup threshold using 3- Inject using Freja page (3) 4- Check the
measured time against the expected trip time and write down the result
SETTING Measured Pick Up Measured Reset

PHASE
Idmin (A) Value (A) Value (A)
1.2
1.5
R
2.0
3
1.2
1.5
Y
2.0
3
1.2
1.5
B
2.0
3
 Timing test for I-Diff> under switch on condition
At setting I-Diff>under switch on condition =0.4
R 0.5 Zero (Inst)
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Signature
Contract No:
PIC P - 7703
1 Zero (Inst)
2 Zero (Inst)
0.5 Zero (Inst)
Y 1 Zero (Inst)
2 Zero (Inst)
0.5 Zero (Inst)
B 1 Zero (Inst)
2 Zero (Inst)
 For seal in time effect on tripping

CASE ONE:
Choose add.1210 (I-diff>: pick up value) = 0.1A
Choose add.1213 (I-diff>: value under switch on condition) =0.3A
Choose add.1134 current flow or manual close BI
Choose add.1132 (seal in time after all closures) =1 sec
Choose add.1130 (pole open current threshold) less than (add.1210) = 0.08
Current flow or Manual close BI in state 1 for time more than add. 1132 after that
inject current as per tables below in state 2
(*) inject current in between setting of (Idiff> and Idiff>under switch on condition )
Setting Idiff> R-N Y-N B-N

0.1A 0.2 0.2 0.2
Time(sec)
This time is the summation of time in add.1217 plus add.1150 (1.0 sec).
(**) Inject current more than Idiff> under switch on condition
Setting Idiff> under switch on

R-N Y-N B-N
condition
0.3 0.35 0.35 0.35
Time(sec)
The time measured is the time in add 1217(0.0 sec)
xx/xx/20xx
Signature
Contract No:
PIC P - 7703
 IDIFF>> …add (1233)

This setting is meant for detecting high faults for which we require to clear as fast as
possible.
Normally recommended setting is 1.2 times of In.
Raise the setting of I- DIFF> add (1210) and I-DIFF> value under Switch on
condition add (1213) above setting of I-DIFF>> add (1233).
SETTING Measured Pick Up Value Measured Drop Out Value

PHASE
Idmin (A) (A) (Ap)
1.2
1.5
R
2.0
3
1.2
1.5
Y
2.0
3
1.2
1.5
B
2.0
3
For determining pick up current, the injection is not gradually
 Timing test
At setting I-Diff>> 1.2
2.4 Zero (Inst)
R
4 Zero (Inst)
6 Zero (Inst)
2.4 Zero (Inst)
Y 4 Zero (Inst)
6 Zero (Inst)
2.4 Zero (Inst)
B 4 Zero (Inst)
6 Zero (Inst)
 IDIFF>> under switch on cond. …add (1235)

- Put DIFF. function in test mode from CONTROL---TAGGING---SET---DIFF
TEST---ON
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Signature
Contract No:
PIC P - 7703
- Set value of Idiff>> Add.1233= 0.8 A (Min value)

- At FREJA Pag. 2 inject current of phase near setting
- Increase value and inject from Pag.2 until get stable value and inst. Trip time
SETTING
Idiff>> switch on Measured Pick Up Value Operating Time (ms)
PHASE
cond. add 1235 (A) @ 2×setting
(A)
1
R 1.5
2
1
Y 1.5
2
1
B 1.5
2
 Inrush Restrain Current: (second harmonic blocked test)
-choose add.2301 (inrush restrain) = ON

-choose to add.2302 (2nd harmonic in % of fundamental) = 15%
-choose to add.2303 (cross block) = NO
 Inject one phase current (1A-60HZ and 0.22A-120HZ) the relay will not trip
 Second Harmonic Inrush block
2nd Harmonic Set Non block Block value

15%
xx/xx/20xx
Signature
Contract No:
PIC P - 7703
-choose to add.2303 (cross block) = YES

-choose to add.2310 (time for cross block with 2nd harmonic) = 2 sec
 Inject one phase current (1A-60HZ and 0.22A-120HZ) and another phase by
(1A-60HZ). the relay will trip after the summation of time in
(add.2310+add.1217)
 Cross blocking with 2nd Harmonic.
Cross block set time Actual time Checked

2 sec
 DIFFERENTIAL RESTRAIN CHARACTERISTIC TEST:
SETTING:
CTR: 3000/1
LOCAL CT ERROR:3%
REMOTE CT ERROR:3%
SYSTEM ERROR:1-2%
At setting 0.3
Using communication channel between two relays and by injected current in both relays by 180º
ANGLE difference.
Differential Current at End 1 (A)

Test Phase End2 (A)
Expected Actual
R 1.385 1
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Signature
Contract No:
PIC P - 7703
2.458 2
3.53 3
1.385 1
Y 2.458 2
3.53 3
1.385 1
B 2.458 2
3.53 3
IDIFF = ILOCAL – IREMOTE
IREST = IDIFF Set. + (CT ERROR*ILOCAL) + (CT ERROR*IREMOTE) +SYS Error*(ILOCAL +IREMOTE)
SYSTEM ERROR: 1-2%
 STABILITY TEST:
A. EXTERNAL THROUGH FAULT: current of 1.0 A on remote end and 1.0 A

on local end with 180º phase shift between the two currents. The differential
and restraining currents are observed in both relays.
At setting I-Diff > 0.3
FAULT LOCAL END RELAY % REMOTE END RELAY %

TYPE R Y B R Y B
IDIFF%
R-Y-B
IREST%
B. IN ZONE FAULT: current of 1.0 A on remote end and 1.0 A on local end
with 0º phase shift between the two currents. The differential and restraining
currents are observed in both the relays.
At setting I-Diff > 0.3
FAULT LOCAL END RELAY % REMOTE END RELAY %

TYPE R Y B R Y B
IDIFF%
R-Y-B
IREST%
 Testing Data transmission
Status of Fiber optic connection Test Result

Ch-1 Ch-2 Diff Prot. active Reception Fail
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Signature
Contract No:
PIC P - 7703
ON ON
ON OFF
OFF ON
OFF OFF
 SWITCH ON TO FAULT
0124 50HS INS. High Speed SOTF: ENABLE

2401 50HS INS. High Speed SOTF: ON
2405A 50-4 switch into fault pick up:
1150A Seal in time after M.CL
Test Procedure
 50HS INS. SOTF-O/C I>>> add. 2404:
1- DISABLES ALL THE OTHER FUNCTION
2- Normalize the connection with fiber cable between two relay.
3- Activate CB OPEN POS. BI in two relay.
4- At FREJA Pag. 2 inject current of phase near setting
5- Increase value and inject from Pag.2 until get stable value and inst. Trip time
The trip time must be instantaneously, not delayed (only the inherent delay time of
Approx 45ms applies)
Set value of I>>> = 4.0 A
OPERATING TIME @
Setting R Y B
2×setting
4.0 A
 50HS INS. SOTF-O/C I>>>> add. 2405A

1- DISABLES ALL THE OTHER FUNCTION
2- Normalize the connection with fiber cable between two relay.
3- At FRIJA Pag. 2 inject current of phase near setting
4- Increase value and inject from Pag.2 until get stable value and inst. Trip time
The trip time must be instantaneously, not delayed (only the inherent delay time of
approx. 45ms applies)
Set value of I>>>> = 5.0 A
OPERATING TIME @
Setting R Y B
2×setting
5.0 A
THE FUNCTION I>>>> NO NEED STATUS OF CB OPEN
 Testing Inter trip function:
Indications:
Function Test result
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Signature
Contract No:
PIC P - 7703
LED: Inter trip send

LED: Inter trip receive
Inter trip Setting Inter trip Setting Test Indication of relay

relay 1 relay 2 1
Diff Protection Test
LED 1 LED 2
Status result
Send Send Inter trip Inter trip
send Receive
Active NO YES OFF ON
Active YES YES ON ON
Function Key’s Settings
Function Key’s Assigned Remarks

F1 Scan last fault
F2 I Diff/I Rest measurement
F3 Primary measurement
F4 Scan Settings
 CHARGING CURRENT
Connect fiber between two relays or set relay under test at DIFF TEST
I diff>PU=0.3 A
ICH ICH
I INJECTED Voltage injected
PH Calculated Measured
[A] [V]
% [A] % [A]
R 0.0 66.4 0.28
Y 0.0 66.4 0.28
B 0.0 66.4 0.28
ICH =3.63*10ˉ6 *UN* FN*CB`*S
Which:
ICH: charging current to be calculated in A primary

UN: Nominal voltage of the network in KV primary
FN: Nominal frequency of the network in HZ
CB`: Per unit line length service capacitance of the line in nF/Km or nF/mile
S: line length in Km or miles
 Fuse Fail Supervision Test
Phase Set Voltage 3Vo P/U Voltage 3Vo Remarks
R 30 V
xx/xx/20xx
Signature
Contract No:
PIC P - 7703
Y
B
Fuse Fail Supervision 3Io Release
Set Current 3Io (A) 3Io P/U (A) Remarks

0.1
Loss Three Phase voltages (absent function)
Time (sec)
Phase Set Voltage (V) P/U Voltage (V)
Set Meas.
R, Y, B 5.0 3.0
Final setting:
IDIFF> …add (1210)
SETTING Calculated Op. time @ 2x setting

Measured Pick
PHASE Idiff> add. 1210 value [msec]
Up Value (A)
(A) (A) Setting Meas.
R
Y 0.3 0.324 0.0
B
Under Switch on Condition (add. 1213)
PHASE SETTING Measured Pick Up Value Operating Time @

R
Y 0.3
B
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Signature
Contract No:
PIC P - 7703
IDIFF>> …add (1233)
PHASE SETTING Measured Pick Up Value Operating Time (ms)

R
Y 1.2
B
IDIFF>> under switch on cond. …add (1235)
PHASE SETTING Measured Pick Up Value Operating Time (ms)

R
Y 1.2
B
 Pole Open Current Threshold Address 1130A:
Phase Pole open current setting(A) Meas. value

R
Y 0.1
B
 SWITCH ON TO FAULT
1- 50HS INS. SOTF-O/C I>>> add. 2404:
Setting R Y B OPERATING TIME @

(A)
1.5 2×setting
2- 50HS INS. SOTF-O/C I>>>> add. 2405A (disable)
Setting R Y B OPERATING TIME @

2×setting
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Signature
Contract No:
PIC P - 7703
 DIFFERENTIAL RESTRAINT CHARACTERISTIC TEST:
SETTING:
FOR BOTH RELAY LOCAL AND REMOTE:
CTR: 3000/1 A
K_alf/K_alf nominal add. 0251= 2.0
CT ERROR in % at K_alf/K_alf nominal add. 0253 =3%
CT ERROR in % at K_alf nominal add. 0254= 10%
SYSTEM ERROR: 2%
At setting Idiff> 0.3
Using communication channel between two relays and by injected current in both relays by
180º ANGLE difference.
Differential Current at End 1 (A)

Test Phase End2 (A)
Expected Actual
R 1
Y 1.385 1
B 1
xx/xx/20xx
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SITE INSPECTION AND TEST RECORD

Panel No. Bay Name

2. MECHANICAL CHECKS AND VISUAL INSPECTION:

Sl.no DESCRIPTION Status

Sl.no DESCRIPTION Status

 WATCHDOG CONTACT TEST:

Check status of watchdog contacts as below.

- Open HMI view after connecting to the relay.

 RELAY BURDEN: (MANUAL PAGE NO. 563)

Item Description DC Voltage (V) Current (mA) Watts

 BINARY INPUT CHECK:

This is to verify the healthiness of the DC control inputs.

Control input No. Terminal Configuration Result

 CONTROL OUTPUT RELAY CHECK:

This is to verify the healthiness of the Control output relay healthiness.

Output Relay No. Terminal Configuration Result < 0.1 Ω

BO 4 K9, K10 PRINTED

 E- LED STATUS CHECKED:

LED No. Configuration Colour Check Status

4. SECONDARY INJECTION TEST:

Step2: Measure the current/voltage at relay HMI or from DIGSI® 4 HMI.

Voltage Applied: 3PH, 115V AC Current applied: 3PH, 1.0A

To get the value of IN we will inject only one phase by 1A

 VOLTAGE INPUTS CHECK:

 ACTIVE, REACTIVE AND APPARENT POWER CHECK:

Phase Calculated Measured Calculated Measured Calculated Measured

 87L DIFFERENTIAL PROTECTION:

-From HMI Display go to control menu. Tagging/ set/Diff test Mode: ON or by

1- Pickup/Drop off test

 IDIFF>…add (1210): (As per manual page No. 548)

Equation for Pickup Current:

I = Actual current flowing

 Data for equation

CT error 3% and system error =1%

 I-1 Testing of IDIFF > trip threshold

Setting Measured Pick Up Calculated value

For determining pick up current the injection is gradually

Phase Starting current value Rest Value setting Measuring value

 Under Switch on Condition:

SETTING Measured Pick Up Measured Reset

 For seal in time effect on tripping

Setting Idiff> R-N Y-N B-N

Setting Idiff> under switch on

The time measured is the time in add 1217(0.0 sec)

 IDIFF>> …add (1233)

SETTING Measured Pick Up Value Measured Drop Out Value

For determining pick up current, the injection is not gradually

At setting I-Diff>> 1.2

 IDIFF>> under switch on cond. …add (1235)

- Set value of Idiff>> Add.1233= 0.8 A (Min value)

 Inrush Restrain Current: (second harmonic blocked test)

-choose add.2301 (inrush restrain) = ON

 Second Harmonic Inrush block

2nd Harmonic Set Non block Block value

-choose to add.2303 (cross block) = YES

 Cross blocking with 2nd Harmonic.

Cross block set time Actual time Checked

 DIFFERENTIAL RESTRAIN CHARACTERISTIC TEST:

Differential Current at End 1 (A)

ICH =3.6310ˉ6 UN* FNCB`S