CHNG TRNH O TO K S CNG NGH CH

TO MY

Cn bng chuyn
ThS. Nguyn Phi Trung

NI DUNG
1. Khi nim v Cn bng chuyn
2. Mc tiu ca vic Cn bng chuyn
3. Cc bc tin hnh Cn bng chuyn
4. Cc nguyn tc Cn bng chuyn
5. Cc phng php Cn bng chuyn
6. Kt hp nhiu phng php

1. Khi nim v Cn bng chuyn

Dy chuyn sn xut

1. Khi nim v Cn bng chuyn

Thi gian

Cng nhn

Thi gian mt ca lm vic l 8

ting
Sn lng yu cu l 480 sn
phm

1. Khi nim v Cn bng chuyn

Thi gian

3
1

Cng nhn

-Ci thin k nng ca cng nhn #06 (W#6)

-Kt hp cng vic ca W#02 v W03 (khng b
sung ngi v W#02 c thi gian lm vic rt thp v
chuyn W#3 lm ph W#12)
-Kt hp cng vic ca W#10 v W#11
-B sung 01 cng nhn cho cng nhn #12

1. Khi nim v Cn bng chuyn

-Khng b sung ngi m W#2 lm cng vic ca

W#3, v W#02 c thi gian lm vic rt thp v
chuyn W#3 lm ph W#12 12b

1. Khi nim v Cn bng chuyn

Dy chuyn sau khi b tr

li

1. Khi nim v Cn bng chuyn

Cn bng chuyn l mt hot ng qun tr sn

xut nhm m bo 02 nguyn tc c bn sau:
-Cycle time Takt time
-Cycle time ca tng ngi cng nhn trn chuyn
phi xp x bng nhau

2. Mc tiu ca Cn bng chuyn

-Hp l ha dy chuyn sn xut

-Gim thi gian ch gia cc cng on
-Gim thi gian chu k sn xut (thi gian ch to
ra mt n v sn phm)
-Tng nng sut, gim gi thnh

3. Cc bc tin hnh Cn bng chuyn

1. Kim tra thi gian thc t (Cycle time) ca tng
cng on
2. Tnh ton thi gian khch hng yu cu (Takt
time)/Nhp sn xut/Nhp chuyn:

3. S ni lm vic t nht trn dy chuyn:

4. V s th t u tin cc cng on trn dy
chuyn
5. Cn bng chuyn bng cch phn b cng on
cho tng cng nhn trong t (chuyn) sao cho:
- Thi gian lm vic ca mi cng nhn phi xp
x bng nhau
- Thi gian lm vic ca mi cng nhn phi thp
hn hoc bng Takt time

3. Cc bc tin hnh Cn bng chuyn

6. Xc nh nhp chuyn thc t sau khi cn bng:

Rtt = Rmax {Ri}
Ri l thi gian tng ni lm vic sau khi cn bng
7. Xc nh thi gian nhn ri (thi gian ch):
IT = N.Rtt - ti
%IT = IT/(N.Rtt) ; N l s ni lm vic sau cn
bng
8. Hiu sut ca dy chuyn:
E = 100% - %IT
Hoc

tmax l thi gian cng on di nht

W l tng s lng cng nhn (worker) trn

3. Cc bc tin hnh Cn bng chuyn

Trong nhiu cng on hon thnh mt sn

phm, cng on no c thi gian di nht gi l
Bottle neck

3. Cc bc tin hnh Cn bng chuyn

BOTTLE
NECK 3

BOTTLE
NECK 1

Takt Time:
26

BOTTLE
NECK 2

3. Cc bc tin hnh Cn bng chuyn

Takt Time:
26

3. Cc bc tin hnh Cn bng chuyn

Nguyn nhn dn n Bottle neck:
-Cn bng chuyn cha hp l
-Phn b cng vic gia nhng ngi cng nhn
cha u (ngi c thi gian qu cao, ngi c thi
gian qu thp
nh hng ca Bottle neck:
-Lng ph: ch i, tn trn chuyn, sn xut tha,
hng d nhiu
-Sn lng mi ngy thp hn sn lng mc tiu
-Dng chy ca nguyn vt liu b xo trn (tnh
trng lm ph cho kp,...)

4. Cc nguyn tc Cn bng chuyn (ECRS)

1. Eliminate (Loi b): Cng vic ny c thc s
cn thit khng? C th loi b c khng
2. Combine (Kt hp): Khi thao tc ny kt hp
vi cng vic khc (con ngi, a im, thi
gian) c to ra kt qu tt hn khng?
3. Rearrange (Sp xp li): Nu thay i trnh t
thc hin cng vic (con ngi, a im, thi
gian) c mang li hiu qu tt hn khng?
4. Simplify (n gin ha): Cng vic ny c th
lm cho n gin ha hn na c khng?

5. V d bi ton Cn bng chuyn

Mt cng ty mun thc hin cn bng cho dy
chuyn sn xut 192 sn phm trong mt ngy (8 gi
lm vic). Th t cng vic v thi gian mi cng
vic c cho trong bng sau:

5.1. Phng php Cng vic c thi gian di nht (LTT)

Longest Task Time
1. Takt time :

2. Hiu sut dy chuyn khi cha cn bng:

-Dy chuyn 10 bc cng vic, s cng nhn

phn b nh sau: A(1), B(1), C(2), D(1), E(1) , F(1) ,
G(1), H(2), I(2), J(2)
-Xut hin thi gian ch ti mi cng on
-

5.1. Phng php Cng vic c thi gian di nht (LTT)

Takt Time: 150

5.1. Phng php Cng vic c thi gian di nht (LTT)

1. Longest Task Time
3. S th t u tin cc cng vic trn dy
chuyn:
25
D
80
30
20
E
G
40
B
15
115
A
F

J
120
130
145

C
H
I

5.1. Phng php Cng vic c thi gian di nht (LTT)

Longest Task Time

3. S ni lm vic t nht trn dy chuyn:

5.1. Phng php Cng vic c thi gian di nht (LTT)

1. Longest Task Time
4. Sp xp li cc ni lm vic:
{1} : A,B,D ; R1 = 145
{2} : C,E ; R2 = 140
{3} : H ; R3 = 145
{4} : I,F ; R4 = 145
{5} : G,J ; R5 = 145

5.1. Phng php Cng vic c thi gian di nht (LTT)

1. Longest Task Time
S th t u tin cc cng vic sau khi cn
bng:
D 25
80
40

20

30

G
115

15

F
120

145
H

130

5.1. Phng php Cng vic c thi gian di nht (LTT)

1. Longest Task Time
M hnh b tr v tr cc ni lm vic (station) trn
chuyn:
20
120
145
C
E
H
80
B
115
J

40
A

D 25

15 F

I 130

30

5.1. Phng php Cng vic c thi gian di nht (LTT)

Takt Time: 150

Thi gian ti cc ni lm
vic

5.1. Phng php Cng vic c thi gian di nht (LTT)

1. Longest Task Time

5. Nhp chuyn thc t sau khi cn bng:
Rtt = Rmax {Ri} = R1 = 145
6. Xc nh thi gian nhn ri (thi gian ch):
IT = N.Rtt - ti = 5.145 720 = 5

%IT = (IT)/(N.Rtt) = (5)/(5.145)=0,7 %

8. Hiu sut ca dy chuyn:

E = 100% - %IT = 99,3%

5.2. Phng php Cng vic c thi gian ngn nht (STT)
2. Shortest Task Time
4. Sp xp li cc ni lm vic:
{1} : A,B,F ; R1 = 135
{2} : E,D,G ; R2 = 75
{3} : C ; R3 = 120
{4} : H ; R4 = 145
{5} : I ; R5 = 130
{6} : J ; R6 = 115

5.2. Phng php Cng vic c thi gian ngn nht (STT)
2. Shortest Task Time
S th t u tin cc cng vic sau khi cn
bng:
D 25
80

B
40

20

30

15

115

F
120

145
H

130

5.2. Phng php Cng vic c thi gian ngn nht (STT)
2. Shortest Task Time
M hnh b tr v tr cc ni lm vic (station) trn
chuyn:
30
20 E 25 D
G
80
B
115
J

40
A

F 15

C
120

H
145

I
130

5.2. Phng php Cng vic c thi gian ngn nht (STT)
Takt Time: 150

Thi gian ti cc ni lm
vic

5.2. Phng php Cng vic c thi gian ngn nht (STT)

2. Shortest Task Time

5. Nhp chuyn thc t sau khi cn bng:
Rtt = Rmax {Ri} = R4 = 145
6. Xc nh thi gian nhn ri (thi gian ch):
IT = N.Rtt - ti = 6.145 720 = 150

%IT = (IT)/(N.Rtt) = (150)/(6.145)=17,2 %

8. Hiu sut ca dy chuyn:

E = 100% - %IT = 82,8%

5.3. PP c s cng vic theo sau nhiu nht (MFT)

3. Most following tasks
4. Sp xp li cc ni lm vic:
{1} : A,B,D ; R1 = 145
{2} : C,E ; R2 = 140
{3} : F,G ; R3 = 45
{4} : H ; R4 = 145
{5} : I ; R5 = 130
{6} : J ; R6 = 115

5.3. PP c s cng vic theo sau nhiu nht (MFT)

3. Most following tasks
S th t u tin cc cng vic sau khi cn
bng:
D 25
80
40

20

30

G
115

15

F
120

H
145

130

5.3. PP c s cng vic theo sau nhiu nht (MFT)

3. Most following tasks
M hnh b tr v tr cc ni lm vic (station) trn
chuyn:
15
30
145
130
H
F
G
I
80
B
115
J

40
A

D 15

20 E

C
120

5.3. PP c s cng vic theo sau nhiu nht (MFT)

Takt Time: 150

Thi gian ti cc ni lm
vic

5.3. PP c s cng vic theo sau nhiu nht (MFT)

3. Most following tasks

5. Nhp chuyn thc t sau khi cn bng:
Rtt = Rmax {Ri} = R4 = 145
6. Xc nh thi gian nhn ri (thi gian ch):
IT = N.Rtt - ti = 6.145 720 = 150

%IT = (IT)/(N.Rtt) = (150)/(6.145)=17,2 %

8. Hiu sut ca dy chuyn:

E = 100% - %IT = 82,8%

5.4. PP c s cng vic theo sau t nht (LFT)

4. Least following tasks
4. Sp xp li cc ni lm vic:
{1} : A,B,D ; R1 = 145
{2} : E,F,G ; R2 = 65
{3} : C ; R3 = 120
{4} : H ; R4 = 145
{5} : I ; R5 = 130
{6} : J ; R6 = 115

5.4. PP c s cng vic theo sau t nht (LFT)

4. Least following tasks
S th t u tin cc cng vic sau khi cn
bng:
D 25
80
40

20

30

G
115

15

F
120

H
145

130

5.4. PP c s cng vic theo sau t nht (LFT)

4. Least following tasks
M hnh b tr v tr cc ni lm vic (station) trn
chuyn:
20
30
15 F
E
G
80
B
115
J

40
A

D 15

C
120

H
145

I
130

5.4. PP c s cng vic theo sau t nht (LFT)

Takt Time: 150

Thi gian ti cc ni lm
vic

5.4. PP c s cng vic theo sau t nht (LFT)

4. Least following tasks

5. Nhp chuyn thc t sau khi cn bng:
Rtt = Rmax {Ri} = R4 = 145
6. Xc nh thi gian nhn ri (thi gian ch):
IT = N.Rtt - ti = 6.145 720 = 150

%IT = (IT)/(N.Rtt) = (150)/(6.145)=17,2 %

8. Hiu sut ca dy chuyn:

E = 100% - %IT = 82,8%

5.5. PP cng vic theo v tr trng s (RPW)

5. Ranked positional Weight
4. Sp xp li cc ni lm vic:
{1} : A,B,D ; R1 = 145
{2} : C,E ; R2 = 140
{3} : H ; R3 = 145
{4} : I,F ; R4 = 145
{5} : G,J ; R5 = 145

5.5. PP cng vic theo v tr trng s (RPW)

5. Ranked positional Weight
S th t u tin cc cng vic sau khi cn
bng:
D 25
80
40

20

30

G
115

15

F
120

H
145

130

5.5. PP cng vic theo v tr trng s (RPW)

5. Ranked positional Weight
M hnh b tr v tr cc ni lm vic (station) trn
chuyn:
20
120
145
C
E
H
80
B
115
J

40
A

D 25

15 F

I 130

30

5.5. PP cng vic theo v tr trng s (RPW)

Takt Time: 150

Thi gian ti cc ni lm
vic

5.5. PP cng vic theo v tr trng s (RPW)

5. Ranked positional Weight

5. Nhp chuyn thc t sau khi cn bng:
Rtt = Rmax {Ri} = R1 = 145
6. Xc nh thi gian nhn ri (thi gian ch):
IT = N.Rtt - ti = 5.145 720 = 5

%IT = (IT)/(N.Rtt) = (5)/(5.145)=0,7 %

8. Hiu sut ca dy chuyn:

E = 100% - %IT = 99,3%

6. Kt hp nhiu phng php

V d 2: Mt cng ty mun sn xut 500 xe trn
mt ngy, bit thi gian sn xut mt ngy l 420
pht. Hy tm cn bng chuyn bit rng cng ty
mun s dng 2 nguyn tc cn bng vi nguyn
tc chnh l MFT v nguyn tc ph l LTT. Cng vic
v th t c cho trong bng sau.

6. Kt hp nhiu phng php

1. Takt time :

2. S ni lm vic t nht trn dy chuyn:

6. Kt hp nhiu phng php

Takt Time: 50,4

Thi gian ti cc cng

on

6. Kt hp nhiu phng php

3. S th t u tin cc cng vic:

45

11

C
G
H

50

15

E
I

12

12
12

12

6. Kt hp nhiu phng php

1. MFT(chnh) v LTT(ph)
Theo nguyn tc MFT

6. Kt hp nhiu phng php

1. MFT(chnh) v LTT(ph)
Theo nguyn tc LTT
Sp xp li cc ni lm vic:
{1} : A ; R1 = 45
{2} : D ; R2 = 50
{3} : B,E,C,F ; R3 = 47
{4} : G,H,I,J ; R4 = 44
{5} : K ; R5 = 9

6. Kt hp nhiu phng php

3. S th t u tin cc cng vic:

45

11

C
G
H

50

15

E
I

12

12
12

12

6. Kt hp nhiu phng php

Takt Time: 50,4

Thi gian ti cc cng

on

6. Kt hp nhiu phng php

5. Nhp chuyn thc t sau khi cn bng:

Rtt = Rmax {Ri} = R1 = 50
6. Xc nh thi gian nhn ri (thi gian ch):
IT = N.Rtt - ti = 5.50 195 = 55

%IT = (IT)/(N.Rtt) = (55)/(5.50)= 22%

8. Hiu sut ca dy chuyn:

E = 100% - %IT = 78%

THANK YOU
FOR YOUR ATTENTION

THANK YOU
FOR YOUR ATTENTION