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Instrumentation
The technology of using instruments to measure and control the physical and chemical
properties of materials is called instrumentation.
Classification of Measuring Instruments
Electrical
Measuring
Instruments
Absolute Secondary
Instruments Instruments
Secondary instrument
• This instrument determines the value of the quantity to be measured directly. Generally these
instruments are calibrated by comparing with another standard secondary instrument.
• Examples of such instruments are voltmeter, ammeter and wattmeter etc.
• Practically secondary instruments are suitable for measurement.
Indicating instrument
• This instrument uses a dial and pointer to determine the value of measuring quantity.
• The pointer indication gives the magnitude of measuring quantity.
• Ordinary voltmeters, ammeters and watt meters belong to this category.
Recording instrument
• This type of instruments records the magnitude of the quantity to be measured continuously over
a specified period of time.
• The variations of the quantity being measured are recorded by a pen (attached to the moving
system of the instrument
• Example: sysmo graph.
Integrating instrument
• This type of instrument gives the total amount of the quantity to be measured over a specified
period of time.
• Ampere -hour and watt- hour (energy) meters are examples of this category.
Essential Requirements of an Instrument
• For satisfactory operation electro mechanical indicating instrument, three forces are necessary.
• They are
Deflecting Torque
Controlling Torque
Damping Toque
Thermal Effect:
• The current to be measured is passed through a small element which heats it.
• The temperature rise is converted to an emf by a thermocouple attached to the element.
• A thermo-couple consists of length of two dissimilar electric conductors joined at ends to form a
closed loop.
• If the junctions of the two dissimilar metals are maintained at different temperatures, a current flows
through the closed loop.
• This current can be measured and is indicative of' the r.m.s value of the current flowing through the
heater element.
Electrostatic effect:
• When two plates are charged, there is a force exerted between them. This force is used to move one
of the plates.
• The instruments working on this principle are called electrostatic instruments and they are usually
voltmeters. (If two plates are charged there is a force of attraction or repulsion between the two
plate).
Hall effect:
• If a strip of conducting material carries current in the presence of a transverse magnetic field as
shown in Fig. an emf is produced between two edges of conductor.
• The magnitude of the voltage depends upon the current, flux density and a property of conductor
called "Hall Effect Co-efficient“.
Controlling Torque
• To make the measurement indicated by the pointer definite (constant) a force is necessary
which will be acting in the opposite direction to the deflecting force.
• When the external signal to be measured by the instrument is removed, the pointer should
return back to the zero position.
• This is possibly due to the controlling force and the pointer will be indicating a steady value
when the deflecting torque is equal to controlling torque.
Td =Tc
• Controlling torque can be done in two types
1. Spring Control
2. Gravity Control
• Spring Control:
• Two springs are attached on either end of spindle (Fig.).
• The spindle is placed in jewelled bearing, so that the
frictional force between the pivot and spindle will be
minimum.
Ebt 3
Tc K Where K
12l
K is a constant called ''spring constant" or control constant or· "torsion constant" or ''restoring constant".
Gravity Control
• In this type of control, a small weight is placed on an arm attached to the moving system. The
position of this weight is adjustable. This weight produces a controlling torque due to gravity.
• Fig.(a) shows the pointer at zero position. In this case the control torque is zero.
• Suppose the system deflects through an angle θ as shown in Fig. (b). The weight acts at a distance'
from the center, the component of weight trying to restore the pointer back to zero position is
W sinθ.
𝑇 𝑐 =𝑤𝑙 𝑠𝑖𝑛 𝜃
𝑇 𝑐 𝛼 𝑠𝑖𝑛 𝜃
𝑇 𝑑𝛼 𝐼
𝑇 𝑑= 𝑇 𝑐
𝐼 𝛼 𝑠𝑖𝑛 𝜃
• Thus the controlling torque is proportional to sine of angle of deflection of moving system.
• This means the gravity controlled instrument does not have a uniform scale.
• The controlling torque can be varied by simply adjusting the position of control weight upon the
arm which carries it.
• It is obvious that the instruments employing gravity control must be used in vertical position in
order that the control may operate.
• The instruments must be mounted in level position otherwise there will be a very serious zero
error.
Damping Torque
• The deflection torque and controlling torque produced by systems are electro mechanical.
• Due to inertia produced by this system, the pointer oscillates about it final steady position before coming to rest.
• The damping device should be such that it produces a damping torque only while the moving system is in
motion.
• To be effective the damping torque should be Proportional to the Velocity of the moving system but in
dependent of the operating current.
• It must not effect the controlling torque or increase the static friction
There are 3 types of dampings:
• Under damped
• Over Damped
• Critically Damped
Under damped system:
• If the instrument is under damped, the moving system will oscillate about the final steady
position with a decreasing amplitude and will take some time before it comes to rest.
• The air pushes the piston upwards and the pointer tends to move in
anticlockwise direction.
• Therefore the piston moves down wards. The pointer tends to move in
clock wise direction
Fluid friction damping:
• A disc is attached to the moving system in Fig.
• When the disc oscillates it cuts the magnetic flux produced by damping
magnet.
• Eddy currents are established in the disc since it has several closed paths.
• The damping force can be varied by varying the projection of the magnet
over the circular disc.
Types of Indicating Instruments
Indicating Instruments
Moving Coil Moving Iron Induction Type Hot wire Instruments Dynamo meter type Electrostatic type
Instruments instruments Instruments (AC only) (AC/DC) Instruments (AC/DC) instruments (AC/DC)
Permanent magnet
Attraction type
type (DC only)
https://www.youtube.com/watch?v=ZtBKC6WSjD0
Construction:
The main Parts of the permanent magnet moving coil Instruments are:
1. Permanent Magnet
2. A rectangular coil with spindle attached at both sides
3. Control Springs
4. Aluminum Cylindrical core
5. Pointer
6. Scale
7. Dust proof Case with glass window
Disadvantages
o Use only for D.C.
o Cost is high
o Error is produced due to ageing effect of PMMC
o Friction and temperature error are present
Errors and compensations in PMMC instruments
• The errors are caused due to weakening of permanent magnets due to ageing.
• This type of error is compensated when the magnets are aged by heat and vibration treatment.
• Another source of error in PMMC is due to weakening of springs due to ageing and temperature.
• The weakening of springs with time can be reduced by careful use of material and by pre-
ageing during manufacture.
• Errors are also caused to change of resistance of the moving coil with temperature. This error
would be 0.04%/oC rise in temperature.
• This type of error is compensated using a large series resistance of negligible temperature
coefficient in case when the instrument is voltmeter and in case of ammeters a ‘swamping
resistance’ of magnanin is connected in series with the moving coil.
• A PMMC instrument has 150 turns, width of the coil is 25mm, depth
of the coil is 30mm, flux density in air gap is 0.15Wb/m2. Calculate the
deflecting torque when carrying current of 8mA. Also, calculate the
deflection if the control spring is 3x10-6 N-m/deg.
https://www.youtube.com/watch?v=MGu4ltvJTWA
Moving Iron (MI) instruments
• One of the most accurate instrument used for both AC and DC measurement is moving
iron instrument.
• Attraction type
• Repulsion type
Construction:
• The moving iron fixed to the spindle is kept near the hollow Attraction Type
fixed coil shown in Fig.
• The pointer and balance weight are attached to the spindle,
which is supported with jeweled bearing.
• Here air friction damping is used.
Principle of operation
• The current to be measured is passed through the fixed coil.
• As the current is flow through the fixed coil, a magnetic field
is produced.
• By magnetic induction the moving iron gets magnetized.
• The north pole of moving coil is attracted by the south pole of
fixed coil.
• Thus the deflecting force is produced due to force of
attraction.
• Since the moving iron is attached with the spindle, the spindle
rotates and the pointer moves over the calibrated scale.
• But the force of attraction depends on the current flowing
through the coil.
Construction:
• The repulsion type instrument has a hollow fixed iron attached to it Repulsion type
as shown in Fig.
• The moving iron is connected to the spindle.
• The pointer is also attached to the spindle in supported with jeweled
bearing.
Principle of operation:
• When the current flows through the coil, a magnetic field is
produced by it.
• So both fixed iron and moving iron are magnetized with the same
polarity, since they are kept in the same magnetic field.
• Similar poles of fixed and moving iron get repelled.
• Thus the deflecting torque is produced due to magnetic repulsion.
• Since moving iron is attached to spindle, the spindle will move.
• So that pointer moves over the calibrated scale.
Damping: Air friction damping is used to reduce the oscillation.
Control: Spring control is used.
Types of Repulsion type MI instruments
Torque Equation
Torque Equation
Torque Equation
Advantages
• MI can be used in AC and DC
• It is cheap
• Supply is given to a fixed coil, not in moving coil.
• Simple construction
• Less friction error.
Disadvantages
• It suffers from eddy current and hysteresis error
• Scale is not uniform
• It consumed more power
• Calibration is different for AC and DC operation
Errors and Compensation
• Hysteresis Error
• Due to retentivity of magnetic material, when the current is decreasing, the flux produced will not decrease
suddenly. Due to this the meter reads a higher value of current. Similarly when the current increases the
meter reads a lower value of current. This produces error in deflection.
• This error can be eliminated using small iron parts with narrow hysteresis loop so that the
demagnetization takes place very quickly
• Temperature Error
• When temperature changes, there will be an error in MI instruments due to change in tension in control
springs. Errors are also caused due to self heating of coil and series resistance.
• The error can be minimized by using materials like manganin, which have negligible temperature
coefficient for series resistance.
• Currents higher than 100mA cannot be measured directly due to technical constructional limitations.
• But, when heavy currents are to be measured, the major part of the current is bypassed through a low
resistance called shunt.
• If the instrument resistance is known, the shunt resistance can be computed to carry any desired
fraction of line current.
Multi-range ammeter
Aryton Shunt or Universal Shunt
Extension of Range of Meters
Voltmeter:
• A basic PMMC instrument is sensitive to current, but due to ohm’s law we may measure voltage too.
• The multiplier limits the current through the basic meter so as not to exceed the value of FSD current.
• As a dc voltmeter measures the p.d. between two points in a dc circuit, it is therefore, connected across the
circuit.
The ratio of total voltage to be measured to the voltage drop across the basic PMMC meter is called Multiplying factor
for multiplier.
Multi-range Voltmeter
A PMMC instrument with an internal resistance of
730 Ω, has a full scale deflection of 5mA. It is to be
converted into a multi-range ammeter for ranges
1A, 5A, 25A, and 125A using individual shunts for
each range. Calculate the value of the individual
shunts.
A 1mA ammeter has a resistance of 100Ω. It is
to be connected to a 1A ammeter. Calculate the
value of shunt resistance.
Measurement of Power
Measurement of Power
• Wattmeter is used
• WHY WATTMETER???
Types of Wattmeters:
• Dynamometer or electrodynamic type
• Induction type
Electrodynamometer Wattmeter
• The most frequent method to measure electrical power employs a specially designed moving coil instrument
called dynamometer wattmeter.
• It consists of two coils
• Fixed coil
• Moving coil
• The fixed coil is wound into two halves positioned parallel to each other.
• The moving coil is pivoted centrally and is wound with light wire.
• The moving coil is spring controlled and has a pointer attached to it.
• The fixed coil which carries current proportional to load current and hence called current coil.
• The moving coil which carries current proportional to the voltage across the load and hence called voltage or
pressure coil.
• Air friction damping is employed in these instruments.
• These instruments are free from hysteresis and eddy current errors, but suffers from torque/weight ratio.
Electro dynamic (or Dynamometer) type Instruments:
• Fixed coil: The magnetic field is produced by the fixed coil which is divided into two sections to
give more uniform field near the center and to allow passage of the instrument shaft.
• Moving coil: The moving coil is wound either as a self-sustaining coil or else on a non-magnetic
former. A metallic former cannot be used, as eddy currents would be induced in it by alternating
field. Light but rigid construction is used for the moving coil. It should be noted that both fixed and
moving coils are air cored.
• Springs: The controlling torque is provided by two control springs. These hairsprings also act as
leads of current to the moving coil.
• Dampers: Air friction damping is employed for these instruments and is provided by a pair of
Aluminum-vanes attached to the spindle at the bottom. These vanes move in a sector shaped
chamber.
• Shielding: Since the magnetic field produced by fixed coils is weaker than that in other types of
instruments, these meters need a special magnetic shielding. Electro-dynamic instruments are
effectively shielded from the effects of external magnetic fields by enclosing the mechanism in a
laminated iron hollow cylinder with closed ends.
Operating Principle
• Consider the currents in the fixed and moving coils are if and im respectively.
• The action of electrodynamic instrument depends upon the force exerted between fixed and moving coils
carrying current.
• The flux density B produced by the fixed coil is proportional to if. (fixed coil current).
• The force on the conductors of the moving coil, for a given strength field, will proportional to moving
coil current and the number of turns ‘N’ of the moving coil.
• In case of ammeter and voltmeter fixed and moving coils are connected in series and the developed
torque is due to the interaction of the magnetic fields produced by currents in the fixed and moving coils
and thus it will be proportional to i2. Thus, dynamic instruments can be used for dc and ac measurements.
Torque Equations
Errors in Dynamometer Wattmeters
Pressure coil inductance:
Errors in Dynamometer Wattmeters
Pressure coil inductance:
• In an ideal dynamo-meter type watt meter the current in pressure coil in phase with the applied voltage.
• But in practically the pressure coil of watt meter has an inductance and current in it will lag behind the
applied voltage.
• If there is no inductance the current in pressure coil will be in phase with the applied voltage.
• In the absence of inductance in pressure coil of wattmeter, it will read correctly in all power factors and
frequency.
• The wattmeter will read high when the load power factor is lagging ,as in that case the effect of pressure coil
inductance is to reduce the phase angle between load current and pressure coil current . Hence the wattmeter
will read high. This is very serious error.
• The wattmeter will read low when the load power factor is leading as in that case the effect of pressure coil
inductance is to increase the phase angle between load current and pressure coil current. Hence the wattmeter
will read low.
• Compensation for inductance of pressure coil. Inductance of pressure coil can be reduced by means of
capacitor connected in parallel with a portion of multiplier (series resistance)
Pressure coil capacitance:
• The pressure coil circuit may have capacitance in addition with inductance. This capacitance mainly due
to the in return capacitance of the series resistance.
• The effect of capacitance is opposite to that due to inductance. Therefore the wattmeter will read high
when the load power factor is leading.
• The inductance in pressure coil circuit will always more than inductance, hence the error caused by
capacitance will be nullified by that due to inductance.
Temperature Error:
• The change in room temperature may affect the indication of wattmeter.
• This is because of change in temperature will change in resistance of pressure coil and
stiffness of springs which provide controlling torque.
• This effect are opposite in nature and cancel each other.
• The use of material of having negligible temperature coefficient of resistance will reduce
change in resistance the pressure coils with change in temperature.
Error due to method of connection