CNG NGH XPLATE

TC NG
PHN R CM PHN T THNH
CC PHN T N

Ni dung

1. Thng tin v nh sn xut

2. Nguyn l XPLATE

3. Ci thin s chy ca than

4. Ci thin s chy ca kh Gas

5. Ci thin s chy ca du FO

10

6. ng dng trong cng nghip xi mng l nung clanhker kiu quay

11

7. ng dng trong l hi v l gia nhit

17

8. ng dng trong nh my nhit in

19

9. ng dng trong l hi tng si CFB

21

10. ng dng trong qu trnh luyn thp bng l thi xy

22

11. Nhng cu hi thng gp

24

12. Bng an ton vt liu (MSDS)

25

1. Thng tin v nh sn xut

QE l mt tp hp cc cng ty sn xut sn phm XPLATE x l xy trong khng kh ci
thin phn ng chy, v sn phm MXT9 cht ph gia dng x l cc loi nhin liu lng
ci thin s chy cho nhin liu. Mng sn xut c hai sn phm trn v mng pht trin th
trng trn ton th gii c t ti Thi lan. QE Vng quc Anh - vn phng thng mi
pht trin kinh doanh ti Anh v cc quc gia chu u.

Tt c cc cng vic pht trin kinh doanh quc t xin lin h theo a ch
Dr.Wudh Chayabutra
Tel. +66 81371 3509
Email: wudh.c@qexplate.com

QE (Quantum Equilibrium) International Limited

Mr.Tony Arnold
18 Barcheston Road, Knowle,
West Midlands B93 9JS UK
Tel. +44 7729 628918
Email: tony.arnold@qexplate.com

QE (Thailand) Company Limited

Ms. Tarimart Chayabutra
138/24 Nonthaburi Road, Tha-Sai District,
Amphur Muang, Nonthaburi Province, 11000 THAILAND
Tel. +66 2968 7488
Fax. +66 2526 0185
Email: info@qexplate.com

2. Nguyn ly XPLATE
Cng ngh XPlateTM l g?

Sn phm XPlateTM (Tm Xenogenic) l kt qu nghin cu

tch cc hn 10 nm c cp bng sng ch ca Vng
quc Anh trong lnh vc cng ngh phn t cy gen nhin
liu.
l thit b c lm t kim loi, si tng hp, v nha, n
nh v d dng lp t ti nhng ni nh nh my nhit in,
nh my xi mng, luyn kim v bt k ni no s dng
khng kh vi bt k loi nhin liu no cho cc loi l hi
cng nghip, l gia nhit.
Hiu sut chy v gim kh thi c ci thin nh kh nng
ca tm Xplate lm trung ha s tch in t nhin sinh ra
trong lung khng kh v nhin liu khi chng i qua on
ng c x l bng tm Xplate.

Cch thc Xplate tc ng?

Khi dng cht lng, th d nh than, hoc lung khng kh trong bt k ng dn no, cc
phn t chuyn ng t nhin, chng tng tc, va chm vi nhau v vi thnh ng. S
tng tc xy ra gia nguyn t ca mt phn t vi nhng nguyn t ca cc phn t khc
to ra lc ht; lc ny c bit n l lc tng tc gia cc phn t. Lc tng tc gia
cc phn t l nguyn nhn lm cho cc phn t c tch in tch, cc phn t b dnh cht
vi nhau to thnh cc cm phn t. Khi cc cm phn t i vo bung t, ni chung
chng khng c chy hon ton, dn n tht thot theo kh thi.

XPlateTM c kh nng trit tiu lc hp dn to ra cm phn t. iu ny t c bi kh

nng lu tr cc in tch m v dng v chuyn cc in tch ny cho cc phn t nhin
liu v khng kh khi chng chuyn ng qua Tm XPlate.
4

Hiu qu lp t Xplae ph v cm phn t nhin liu v khng kh c th nhn bit c;

do tt c cc phn t nhin liu v xy c trung ha chng tch khi nhau thnh cc phn
t n, v tng b mt tip xc phn t, c ngha l tng trng phn ng ha hc, chng c
th d dng phn ng chy vi nhau lm cho s chy c xy ra hon ton trong bung
t. nhng l gia nhit, l hi cng nghip c th nhn thy ngn la, hiu sut chy tng
ln do tc ng ca XPlate c th cm nhn thy bng mt thng thng qua s thay i
mu sc v sng ca ngn la.

Th nghim nh gi XPlate trong phng th nghim

Hiu qu tc ng ca cng ngh XPlate c Vin Nghin Cu Nng Lng Than(CEIT)
trc thuc Vin Hn Lm Khoa Hc Quc Gia Ucraina (NAS)th nghim nh gi vo nm
2010. Vin Nghin Cu Nng Lng Than(CEIT) c thnh lp di thi Lin bang x
vit c, v hin nay Vin l mt trong nhng Vin nghin cu hng u ca chu u v cng
ngh nng lng than.

3. Ci thin s chy cu thn

Cng ngh XPlateTM cho qu trnh chy
Tnh c o ca cng ngh XPlateTM c da trn kh nng trit tiu lc hp dn gia
cc phn t nh gia phn t xy v nit trong lung khng kh chuyn ng trong ng
dn. Bi v khng kh c s dng cho s chy, cng ngh XPlateTM c th c s dng
cho bt k loi nhin liu no nh kh t nhin, kh ha lng LPG, du diesel, hay du nng
FO, than, cht thi rn v v.v. Khi nhin liu v cc phn t xy c b mt phn t ln,
tng tc ng hc (phn ng ha hc) gia cacbon v xy c tng ln v to ra CO2,
H2O v nhit nng nhiu hn.
Cng ngh XPlateTM c ng dng
a dng, trong c ng dng ci thin
hiu qu chy ca than ti cc nh my
sn xut clinker. Khng cn dng hot
ng sn xut lp t XPlate, vic
lp t c th hon thnh mt cch d
dng m khng cn bt k s gin
on no trong qu trnh vn hnh l
nung clinke.

S t chy than
Nhng bc nh chp t mt l nung cliker ti Thi Lan cho thy s khc bit r rng v cng
chy ca ngn la.

4. Ci thin s chy cu Gs
Ci thin s chy ca gas bng Xplate ln u tin c p dng ti trng i hc cng ngh
Worcester thuc Vng Quc Anh.

Ci thin qu trnh chy ca kh t bng cng ngh XPlate l mt trong nhng qu trnh d
nhn thy nht qua quan st s thay i ca ngn la. Nguyn tc chung, XPlate s c lp
t trn ng ng dn kh t v khng kh to thnh cc phn t n. Nhng bc nh
chp ngn la chy thc t ca kh t trong mt l hi ti Thai Lan cho thy s thay i ca
ngn la ch trong vi giy khi tm XPlate c ci t ln ng ng dn kh t.

5. Ci thin qu trnh chy du FO

Tng t nh s chy ca cc loi nhin liu khc, xy trong khng kh l mt cht phn
ng vi cacbon ca nhin liu, XPlate hon ton ph hp cho s chy ca du FO, diesel, du
ha, hoc xng. XPlate c lp t trn b mt ng dn kh ph v cc cm phn t khng
kh v gii phng cc phn t n xy cho phn ng chy. Mt s th nghim v ci thin s
chy c thc hin v kt qu cho thy nhin liu c tit kim mt cch ng k.

Th d 1: Ti Thi Lan. XPlateTM trn l hi nhin liu FO. Ngn la sng chi hn.

Th d 2: Ti Philippin. XPlateTM trn l hi, nhin liu FO.

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6. ng dung trn l nung quy Clinkr.

Trong ng dng vi l nung ximng quay, Xplate c ch trng vo mc ch tng nng sut
clinker - tit kim nhit nng ca nhin liu. Nhin liu c th l than bitum, than antraxit, du
FO, kh t nhin, lp xe ph thi, g vn v v.v. XPlate c th p dng cho l nung t, l
nung kh, v l nung tin vi ha.
Cng ngh XPlateTM cho l nung quay Clinker
Cng ngh XPlateTM c th c lp t trn c hai phn t chnh v phn tin-calciner. Khi
s chy din ra hon ton carbon dioxide (CO2) v hi nc (H2O) c hnh thnh:
C + O2
2H2 + O2

CO2
2H2O

Tuy nhin, khi s chy khng xy ra hon ton, thay v sn phm chy l carbon dioxide th
sn phm chy l carbon monoxide:
2C + O2

2CO

Cng ngh XPlate TM nhm mc ch ph v cm phn t khng kh (79% N2 v 21% O2)

thnh cc n phn t N2 v O2 cho php phn t n xy c kch thc nh v b mt tip
xc ln, d xm nhp khuch tn tip xc vi cc phn t cacbon ca than v phn ng gia
chng xy ra d dng hn, hon ton hn, thu c nhit nng ti a. V kt qu l vic tiu
th nhin liu c gim, sn phm clinker c gia tng.

11

Th d lp t Xplate trn l nung quay clinker

L nung quay ti Thi Lan L tin vi ha: 2,500 t/ngy

L nung quay ti Pakistan L tin vi ha: 6,500 t/ ngy

L nung quay ti South Africa L nung vi b lm mt th cp: 2,500 t/ngy

L nung quay ti Philippin L tin vi ha: 5,000 t/ngy

12

L nung quay ti India L tin vi ha: 4,500 t/ngy

L nung quay ti Nga l t: 2,000 t/ngy

L nung quay ti South Korea L nung vi b lm mt th cp: 3,500 t/d

L nung quay ti Vietnam L tin vi ha: 5,500 t/ngy

13

Hiu qu XPlateTM
mi l nung xi mng khc nhau, c im ca ngn la c s khc bit ng k, bi
v ngn la lun phi ph hp vi thit k ca l v ph hp vi cc iu kin hot ng
hin ti, m ngi iu hnh thit lp ngn la ph hp nht vi iu kin thc t. Khi
mc chy c ci thin bng XPlate trn cng tc cp nhin liu v khng kh, l
hot ng n nh, hiu ng bc x ca ngn la v cng ca nh sng c th cm nhn
c bng mt ti vi t chnh trong khong 30 pht sau khi hon thnh lp t XPlate.
Th d 1: Thi Lan. Ngn la sng hn v cc vt ti nh hn

Th d 2: Hn Quc. Ngn la sng hn v cc vt en nh hn

14

Th d 3: Hn Quc. Ngn la sng hn v cc vt en nh hn

Ci thin s chy vi t chnh s lm tng nhit ca ngn la, gim tiu th nhin
liu, v tng t l % O2 trong khng kh vo l.

15

Th d so snh cu hnh nhit ca thnh l.

Nhng li ch ca cng ngh XPlateTM mang li cho l quay xi mng l tit kim nhin liu
v tng nng sut clinker t vi phn trm v nhiu hn ph thuc vo tnh trng k thut
cng ngh ca tng l. S n nh ngn la, t l nhin liu, tc dy chuyn l v nhng
thng s vn hnh khc c th n nh hn i vi mt thit lp ch u vo nht nh
v c li cho thit b hn, clinker c nung tt hn, hot ng ca l n nh lin tc, nng
sut sn phm ti a vi tiu hao nhin liu thp nht.

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7. ng dung ch l hi v l gi nhit
i vi ng dng cho l hi, cng ngh XPlateTM hng ti mc tiu xy trong khng kh,
to iu kin cho cc phn t xy trng thi sn sng cho phn ng, ci thin s chy ca
cacbon vi xy, v dn n nng cao hiu sut sn lng hi thu c. XPlateTM c th s
dng cho cc l hi cng nghip loi nh v cc trm l hi cng sut ln bao gm c 2 kiu:
l hi thng thng hoc l hi tng si tun hon (CFB).

L hi cng nghip
u im ca cng ngh XPlate v MXT9 hon ton thch hp cho phn ng chy ca nhin
liu. Nh nhin liu lng carbon v xy ch c 2 cht tham gia phn ng, cng ngh Xplate
x l lung khng kh, tch ri phn t xy khi cm phn t khng kh, cn cng ngh
MXT9 x l lung nhin liu lng tch ri phn t nhin liu khi cm phn t nhin liu.C
hai cng ngh u dn n to thnh cc phn t n, hiu ng s c kt hp vi nhau v
kt qu l tit kim ti a nhin liu.

Ngoi ra XPlateTM c th p dng c vi hu ht cc loi l hi cng nghip, c bit vi

cc loi l hi cng nghip t than. Lung khng kh c x l c b mt phn t xy ln
to c hi phn ng gia cacbon v xy tt hn. S chy c ci thin, ni chung iu c
th quan st thy sau khong 30 pht lp t XPlateTM.
Th d 1: Philippines. Lp t XPlate trn l hi t than 10 tn/gi. Ngn la sng v cao
hner.

17

Th d 2: Lin bang Nga. L hi cng nghip kh t nhin

E Th d 3: Thi Lan. L di ng ti luyn thp, nhin liu LPG. Ngn la sng hn.

Th d 4: Lin bang Nga. L hi cng nghip kh t nhin.

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8. ng dung trng nh my nhit in

Nh my nhit in l mt trong nhng lnh vc c p dng cng ngh XPlateTM rng ri
do lng tiu th than ln.. Cng ngh XPlateTM tp trung lp t trn cc qut gi th cp
FD v /hoc trn qut gi chnh PA nhm mc ch x l lung khng kh cp vo l hi.
XPlateTM c lp t m khng cn thi gian ngng hot ng ca l hi, v hiu ng t
ngay tc thi nh nhit v p sut chy tng, sn lng MW in tng ln hoc lng
tiu th than c gim.

Philippin
Nh my nhit in SPC, 52 MW

Lin Bang Nga

Nhit in Michel, 50 MW

19

Ukraine
Nhit in Lugansk, 200 MW

Botswana
Nhit in BPC, 30 MW

20

9. ng dung trng l hi tng si tun

hn CFB
L hi tng si tun hon (CFB) thng c s dng trong cc l hi cng nghip v cc
nh my nhit in. Tng si ngn cn nhin liu rn chuyn ng ln pha trn do lung
khng kh thi ln trong qu trnh chy nhm mc ch cacbon v xy c trn ln hn
lon vi nhau tt hn. XPlateTM c lp t trn mt l hi cng nghip tng si tun
hon CFB cng sut hi 12 tn/gi ti Malaixia, s chy c ci thin. Theo tnh ton
lng than tit kim c l 5%.

Th d 1: Malaysia, L hi CFB 12 T/gi.

ch than v khng kh khng thay i, ngn la chy t ng thay i trong vng
2 gi sau khi ci t XPlateTM.

Th d 2: Hn Quc, L hi CFB 200 MW nhit in Donghae.

21

10.ng dung trng qu trnh thi xy

luyn thp (BOS)
ng dng trong l chuyn xy hoc trong l rt, cng ngh XPlateTM tp trung hng ti
thu c nhiu sn phm kim loi nng chy t 1,0%, cng nh gim tiu th xy. Ngoi ra
tp cht cacbon cng c loi b d hn so vi trc do tc ng ca cc phn t n xy,
hu qu dn n lm gim thi gian luyn ca mi m thp.
Qu trnh thi xy luyn thp l phng php chnh luyn thp, gang nng chy giu cacbon
c luyn thnh thp. xy tinh khit c thi vo gang nng chy lm gim hm lng
cacbon v chuyn gang thnh thp cacbon thp.
2C + O2
2CO
Fe2O3 + 3CO

2Fe + 3CO2

Nguyn tc chung, xy nguyn cht c thi vi vn tc ln siu m, bi vy chng b kt

dnh thnh cm phn t. Nhng th mnh ca cng ngh XPlate hon ton thch hp cho ng
ng thi xy, n tc ng ph v cc cm xy n mc tng phn t n l gip cho chng
c b mt phn t rng hn, c th phn ng tt v nhanh hn vi cc tp cht cacbon. Nh
kt qu thu c, lng cabon loi b c nhiu hn, kim loi lng thu c cht lng hn.
Theo d kin phn trm sn lng cht lng kim loi u ra c gia tng thm, gim tiu th
xy v gim thi gian ca mt m (chu k) sn xut.
Th d: Ukraine. Xplate lp t trn ng thi xy ca l chuyn xy 200 Tn

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Cng ngh XPlateTM cho l thp rt

Cc l in h quang thng thng c s dng ti to li thp ph liu. Khi thp nng
chy trong ni l, xy tinh khit c thi vo thp nng chy loi b tp cht cacbon tng
t nh trong qu trnh chuyn oxy. XPlateTM ph v cc cm oxy thnh cc phn t n ring
bit v mang li li ch tit kim tiu th oxy, gim thi gian chu k mt m v tng tc sn
xut.

Th d: Thi lan. L thp rt, ni cha 24 tn, h quang

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11. Nhng cu hi thng gp

Cu hi 1: Xplate c cn ngun nng lng nui ngoi?
Tr li 1: Khng, Xplate khng cn bt k ngun nng lng nui ngoi no. N l mt thit
b t hot ng
Cu hi 2: Tui th ca Xplate l bao lu?
Tr li 2: Xplate c thi gian s dng lu di ph thuc vo c tnh ca nguyn liu. Thi
gian s dng trung bnh t 5 n 10 nm ph thuc vo iu kin mi trng, bo dng.
Cu hi 3: Sau khi ci t, lm th no chng ta c th kim tra chc nng ca n?
Tr li 3: Nh my ngi s dng cui, c th kim tra chc nng ca n ch bng cch g b
ci t Xplate t cc v tr ci t v gi chng tr li cho nh sn xut kim tra ti c
s sn xut Xplate.
Cu hi 4: Thi hn bo hnh ca Xplate l bao lu?
Tr li 4: Thi hn bo hnh l 2 nm. Nu c bt k li no ca Xplate, nh sn xut s thay
th bng cc tm Xplate mi cho khch hng.
Cu hi 5: Xplate c tc ng tiu cc no nh phng x, nguy him tip xc va chm vi tay,
hoc cn thn trng trong s dng v v.v,?
Tr li 5: Khng, Xplate khng cha bt k cht phng x no, n l mt sn phm rt an
ton, v nh sn xut lm vic vi n trong nhiu nm.
Cu hi 6: Ni chung, bao nhiu phn trm nhin liu c th tit kim c?
Tr li 6: i vi than, % tit kim thng thng t c 3% - 12% ph thuc vo tnh trng
k thut c th. i vi kh t nhin , nhin liu tit kim khong 3%. i vi du FO,
nhin liu tit kim t c t 5% - 12%.
Cu hi 7: Trong sut thi gian s dng Xplate, c bt k khiu ni no ca khch hng
sau lp t Xplate?
Tr li 7: Theo nhng g c bit, chng ti cha nhn c bt k khiu ni g t khch
hng. Xplate l mt vt liu tng hp t cc cht rn, nhng cht ny khng d dng b
ph hy, v do sn phm vn duy tr tnh bn vng ca n. Khi Xplate c ci t
v c nh ti mt v tr trong nh my nh trn ng ng v my thi, nu khng c
tc ng g ca con ngi ln n, th n vn ti v tr v hot ng nh bnh thng.
Cu hi 8: Lm th no xc nh kch thc ca Xplate ti mi ln ci t?
Tr li 8: Cc k s t nh sn xut phi xc nh v tr cn thit cho lp t Xplate, s o kch
thc din tch ca tng v tr nh chiu rng v chiu di. Sau , Xplate s c thit
k ring ph hp vi v tr lp t mong mun.
Cu hi 9: Nhng iu kin no cn trnh cho hot ng ca Xplate?

24

Tr li 9: Nhng iu kin khng thch hp l gn khu vc ma, nc c th thm vo tm

Xplate.
Cu hi 10: Nhit lm vic ti u cho Xplate l bao nhiu?
Tr li 10: Nhit lm vic ti u trong phm vi (-20)O C (+150)O C.

25

12.Chng nhn an ton vt liu (MSDS)

PHN 1: TN GI HNG HA V CNG TY
Tn hng ha :
S DNG:
CNG TY:

XPLATE
Tng cng t chy hon ton
QE (THAILAND) CO., LTD.
138/24 Nonthaburi Rd., Tha-Sai, Muang, Nonthaburi 11000, Thailand

PHN 2: THNH PHN

CHT

Cu to t kim loi, si tng hp v nha

TN HA HC

Khng xc nh

CNG THC HA HC

Khng xc nh

Cht nguy hi ti sc khe con ngi: Khng

PHN 3: PHN LOI NGUY HIM

nhim mi trng: Khng nguy hi nu x l v s dng ng cch.

Nguy him n sc khe con ngi: Khng nguy hi nu x l v s dng ng
cch.
PHN 4: BIN PHP S CU

MT: Khng nguy hi nu x l v s dng ng cch.

Da: Khng nguy hi nu x l v s dng ng cch.
H hp: Khng nguy hi nu x l v s dng ng cch.
Nut phi: Khng nguy hi nu x l v s dng ng cch. Khng nut. Nu
nut phi v tnh tm t vn y t.

26

PHN 5: BIN PHP CHA CHY

Cht cha chy ph hp: Nc
Cng c cha chy nghim cm: Khng
Bo v nhn vin cu ha: eo mt n c nhn v qun o bo h.
PHN 6: BIN PHP AN TON
L tm th rn, khng bay hi.
Phng nga c nhn: Khng cnh bo, nu x l v s dng ng cch.
Bin php bo v mi trng: Khng cnh bo, nu x l v s dng ng cch.
Bin php thu dn: khng.
PHN 7: S DNG V BO QUN
S dng: S dng cn thn, khng gp. Khng tip xc trc tip vi ngn la.
Bo qun: Bo qun ni kh ro, nhit thp hn 300 C. Trnh xa la v nc
Vt liu ng gi ph hp: ng gi trong cc thng cha quy nh, khng gp.
Vt liu ng gi khng ph hp: vt liu b mt c du nhn hoc m t.
PHN 8: KIM SOT TIP XC / BO V C NHN
Bo v h hp: Khng c bin php c bit.
Bo v tay: Gng tay nn c s dng khi x l
Bo v mt: S dng knh an ton / knh c khuyn khch.
Bo v da: Khng c bin php c bit.
PHN 9: C TNH L HC

B ngoi : Tm th rn
PHN 10: N NH V THNG TIN HA HC
iu kin cn trnh: La, nc, ma st c kh.
Vt liu cn trnh: Khng.

27

Phng x: Khng.
PHN 11: THNG TIN C HI
Sn phm ny c coi l khng c hi.
Kch ng da: Khng.
Kch ng mt: Khng.
Gy nhy cm: Khng.
PHN 12: THNG TIN SINH THI
Hy b ( bn vng v phn hy): Khng phn hy sinh hc
Tim nng tch ly sinh hc: Khng c kh nng.
PHN 13: PH LIU
Sn phm: Vt liu ny khng c coi l cht thi nguy hi. N c th c x l theo quy nh ca a
phng.
Bao b qua s dng: c s dng lm ph liu theo s chp thun ca chnh quyn a phng.
PHN 14: THNG TIN VN CHUYN
Sn phm ny khng phi l cht c hi. Khng c iu kin c bit.
PHN 15: THNG TIN PHP L
Theo thng tin ca chng ti sn phm ny khng phi l vt liu nguy him.
Biu tng v cm cnh bo nguy him sc khe: Khng c
Nhn cnh bo cht nguy him: Khng c.
Cm t - R: Khng c
Cm t -S: Khng c
PHN 16: NHNG THNG TIN KHC
Khng c.

28

PHM VI TRCH NHIM: Cc thng tin c cung cp trong bng d liu ny c ly t cc

ngun hin c, m c cho l ng tin cy. TUY NHIN, THNG TIN C CUNG CP KHNG
C BO M, CHNG KHNG CH R HAY NG V TNH CHNH XC CA NHNG
THNG TIN HOC KT QU THU C T VIC S DNG
Thao tc, bo qun, s dng im tiu hy sn phm ni trn ngoi tm kim sot ca chng ti v c th
xy ra trong iu kin bt thng ngoi d tnh. V NHNG L DO V NHNG NGUYN NHN
KHC CHNG TI KHNG CHU TRCH NHIM V T CHI TRCH NHIM I VI
THIT HI, THNG TCH V CHI PH PHT SINH T HOC LIN QUAN N VIC S
DNG SN PHM.

29