GROUPWIDE MASTER SERVICE AGREEMENT (MSA) FOR INTEGRATED TURNAROUND MAIN

MECHANICAL & MAINTENANCE MECHANICAL STATIC (TA4MS)

Contractor Doc. No STSEDAC-QC-SRP-UF-01 Rev: 0

STS EDAC SOLUTION SDN BHD
Doc. Title SPECIFIC REPAIR PROCEDURE Page: 1 of 7

Project:

GROUPWIDE MASTER SERVICE

AGREEMENT (MSA) FOR INTEGRATED
TURNAROUND MAIN MECHANICAL &
MAINTENANCE MECHANICAL STATIC
(TA4MS)

Document Title:

SPECIFIC REPAIR PROCEDURE

 GROUPWIDE MASTER SERVICE AGREEMENT (MSA) FOR INTEGRATED TURNAROUND MAIN
MECHANICAL & MAINTENANCE MECHANICAL STATIC (TA4MS)

Contractor Doc. No STSEDAC-QC-SRP-UF-01 Rev: 0

STS EDAC SOLUTION SDN BHD
Doc. Title SPECIFIC REPAIR PROCEDURE Page: 2 of 7

Document Issue Record

0 1/10/2019 Issued for Approval

R Prepared Reviewed Reviewed Endorsed Approved

e Issue Date Description by by by by by
v CONTRACTOR OWNER
 GROUPWIDE MASTER SERVICE AGREEMENT (MSA) FOR INTEGRATED TURNAROUND MAIN
MECHANICAL & MAINTENANCE MECHANICAL STATIC (TA4MS)

Contractor Doc. No STSEDAC-QC-SRP-UF-01 Rev: 0

STS EDAC SOLUTION SDN BHD
Doc. Title SPECIFIC REPAIR PROCEDURE Page: 3 of 7

TABLE OF CONTENT

1.0 INTRODUCTION……………………………………………………………………………...3

2.0 PURPOSE…………………………………………………………………………………….3

3.0 SPECIFICATION………………………………………………………………………………3

4.0 APPLICABLE CODES & STANDARD…………………………………………………………..3

5.0 SPECIFICATION WELDING SEQUENCES……………………………………………………...4

5.1 PREPARATION WORK

5.2 REPAIR WORKS (CARBON STEEL)

 GROUPWIDE MASTER SERVICE AGREEMENT (MSA) FOR INTEGRATED TURNAROUND MAIN
MECHANICAL & MAINTENANCE MECHANICAL STATIC (TA4MS)

Contractor Doc. No STSEDAC-QC-SRP-UF-01 Rev: 0

STS EDAC SOLUTION SDN BHD
Doc. Title SPECIFIC REPAIR PROCEDURE Page: 4 of 7

6.0 SAFETY ………………………………………………………………………………………4

7.0 ATTACHMENT……………………………………………………………………………….5

1. INTRODUCTION

The purpose of this procedure is to be used for repairing all defects encountered during fabrication of piping.

2. PURPOSE

This procedure is applicable for repair of major and minor weld defect including buttering (built up) of structural and
piping fabrication work

3. REFERENCES

ASME Section IX

ASME V Ed 2013

4. GENERAL REQUIRMENT

i. This procedure shall be used as a guideline for repair of weld defects and base metal imperfections.

ii.Each repair at site shall be reviewed on case-to-case basis prior to commencement of actual repair work.

iii. Any repair work to be carried out shall be monitored by QC and . If required, any specific repair sequence or

iv. procedures are to be made depending on welding problems encountered during fabrication.

5.1 PREPARATION WORK

 GROUPWIDE MASTER SERVICE AGREEMENT (MSA) FOR INTEGRATED TURNAROUND MAIN
MECHANICAL & MAINTENANCE MECHANICAL STATIC (TA4MS)

Contractor Doc. No STSEDAC-QC-SRP-UF-01 Rev: 0

STS EDAC SOLUTION SDN BHD
Doc. Title SPECIFIC REPAIR PROCEDURE Page: 5 of 7

i. Submit WPS to client according to job scope for approval.

ii. To submit specific repair procedure to client for approval.

iii. Identify defect location based on report.

iv. Grinding disc used must be a suitable type of the material.

v. Sharp edges shall be carefully remove. Extra care should be given not to damage the nearby area.

vi. Client representative shall be notified to conduct visual inspections in order to identify the defect is
satisfactorily prepared up to standard requirement and ready for proceed.

vii. Visual inspection shall be conducted by client.

viii. Welding works shall be done by a qualified welder and follow the approved WPS.

ix. The welded surface shall be dressed smoothly by grinding.

x. The client representative shall witness and review MPT/DPT activity to confirm that there are no other defects
present and repair work is accepted.

xi. Perform housekeeping after completion of the job.

5.2 SAFETY

a. All condition must comply with Permit to Work (PTW).

b. All conditions stated in the Job Safety Analysis (JSA) must be followed.
c. All personnel working on the job site shall be informed of the safety awareness by attending the safety
induction conducted by client representative prior to commencing work.
d. Full PPE and fire watcher is required to ensure personnel safety whilst working at site.

4.0 ATTACHMENT
a. WPS & PQR
b. Sketch
 GROUPWIDE MASTER SERVICE AGREEMENT (MSA) FOR INTEGRATED TURNAROUND MAIN
MECHANICAL & MAINTENANCE MECHANICAL STATIC (TA4MS)

Contractor Doc. No STSEDAC-QC-SRP-UF-01 Rev: 0

STS EDAC SOLUTION SDN BHD
Doc. Title SPECIFIC REPAIR PROCEDURE Page: 6 of 7

ATTACHMENT 1: SKETCH

Base metal

2 2
1 1

Base metal

STEP 1:TYPE OF INSPECTION

 1 Layer GTAW
 2 Layer SMAW
 Grind remove spatter / defect
 Visual inspection 100%

STEP 2:NDT
 DPI / MPI