SAUDI ARAMCO ID/PIEU - 30-Nov-2017 - REV. 2017.09.00 (Standards Cutoff - September 30, 2017) Rev. 2017.09.

00 30-Sep-17
SATIP No. APPROVED DATE DISCIPLINE:
SAUDI ARAMCO TYPICAL INSPECTION PLAN
POWER BOILER - Packaged Type SATIP-F-001-04 30-Nov-17 MECHANICAL
PROJECT TITLE: WBS/BI/JO/NO. CONTRACTOR/SUBCONTRACTOR

INSPECTION RESPONSIBILITY
ITEM PROJECT PHASE & QUALITY QUALITY ASSIGNMENTS
TASK / ACTIVITY REMARKS
NO. ACTIVITY CODE PROCEDURE RECORD SAUDI
CNTRCTR
ARAMCO

1.0 DOCUMENT REVIEW

a. Refer to Manufacturer's recoomendation and the

1.1 Cleaning Procedure of Boiler Tubes See Remarks RH RH SAEP-1025
b. Review & Approval by SAPMT/CSD & Proponent

Flange Joint Installation Procedure-

1.2 SAIC-L-2002 RH R
Gasket Verification and Bolt Tightening
Data Sheet and Safety Instruction
1.3 SAIC-F-2020 RH RH
Sheet

2.0 MATERIAL RECEIVING

Visual inspection and verification of

2.1 documentation (NMR) ofBoiler and its SAIC-F-2021 SAIC-F-2021 H W
mechanical components.
Vendor supplied power piping and
2.2 SAIC-F-2022 SAIC-F-2022 H W
piping components.
Valves-material verification/visual
2.3 Refer to SATIP-L-108-01
inspection and field hydro test.
Storage, Handling & Preservation of all
2.4 SAIC-F-2023 SAIC-F-2023 H S
mechanical components

SAIC-L-2010
2.5 PMI of alloyed materials SAIC-L-2010 SATR-A-2012 H W S. Aramco to witness the initial testing for PMI
SATR-A-2013

Verification & Visual inspection of Refer to the respective SATIPs for Electrical &
2.6 vendor supplied electrical & Instrumentation: ( SATIP-P-113-01, P-515-01, J-100-
instrumentation 01, J-200-01, J-300-01, J-902-03,J-400-01)

Steel Works (supports, Stairways,

2.7 Refer to SATIP-M-001-01
platforms & handrails)

3.0 INSTALLATION

3.1 Concrete placement Refer to SATIP-Q-001-02

Grounding installation & Below Grade

3.2 Refer to SATIP-P-111-01& SATIP-P-104-07
Conduit Installation

Saudi Aramco: Company General Use

SAUDI ARAMCO ID/PIEU - 30-Nov-2017 - REV. 2017.09.00 (Standards Cutoff - September 30, 2017) Rev. 2017.09.00 30-Sep-17
SATIP No. APPROVED DATE DISCIPLINE:
SAUDI ARAMCO TYPICAL INSPECTION PLAN
POWER BOILER - Packaged Type SATIP-F-001-04 30-Nov-17 MECHANICAL
PROJECT TITLE: WBS/BI/JO/NO. CONTRACTOR/SUBCONTRACTOR

INSPECTION RESPONSIBILITY
ITEM PROJECT PHASE & QUALITY QUALITY ASSIGNMENTS
TASK / ACTIVITY REMARKS
NO. ACTIVITY CODE PROCEDURE RECORD SAUDI
CNTRCTR
ARAMCO

Verification of foundations and boiler /

3.3 SAIC-M-2006 SAIC-M-2006 H W
piping supports.
Erection of Boiler and associated SAIC-M-2007
3.4 SAIC-M-2007 W S
components (Alignment, Elev. Check) SATR-M-2002

3.5 Grouting Refer to SATIP- Q-010-01

3.6 Valve Installation Refer to SATIP-L-008-01

Field installation and erection of power

3.7 SAIC-L-2012 SAIC-L-2012 W S
piping.

3.8 Welding of power piping Refer to SATIP-W-011-01

SAIC-L-2010
PMI of Welded joints of the power
3.9 SAIC-L-2010 SATR-A-2012 H W
piping.
SATR-A-2013

Hydro test of boiler internal power

3.10 piping & pressure vessels (for field Refer to SATIP-A-004-01
welded joints)

Lay-up of boiler tubes and header SAIC-F-2024

3.11 SAIC-F-2024
drums SATR-A-2009
Lay-up and preservation of boiler's
3.12 SAIC-F-2025 SAIC-F-2025 Per manufacturer's recommendation
furnace
Installation of auxiliary piping Water
3.13 Refer to SATIP-L-350-01
Supply, steam condensate line,etc)
Site installation of Fireclay bricks
3.14 Refer to SATIP-N-130-01
(when required)
Site installation of internal refractory
3.15 Refer to SATIP-N-140-002
ceramic fiber when required)
Gasket verification & Flange Bolt SAIC-L-2014 See Note 1 of the General Notes in addition to a
3.16 SAIC-L-2014 H W
Tightening SATR-L-2001 minimum of 10%.

Flushing of boiler tubes and associated SAIC-F-2026

3.17 SAIC-F-2026 H W
piping systems & pressure vessels SATR-A-2008

Saudi Aramco: Company General Use

SAUDI ARAMCO ID/PIEU - 30-Nov-2017 - REV. 2017.09.00 (Standards Cutoff - September 30, 2017) Rev. 2017.09.00 30-Sep-17
SATIP No. APPROVED DATE DISCIPLINE:
SAUDI ARAMCO TYPICAL INSPECTION PLAN
POWER BOILER - Packaged Type SATIP-F-001-04 30-Nov-17 MECHANICAL
PROJECT TITLE: WBS/BI/JO/NO. CONTRACTOR/SUBCONTRACTOR

INSPECTION RESPONSIBILITY
ITEM PROJECT PHASE & QUALITY QUALITY ASSIGNMENTS
TASK / ACTIVITY REMARKS
NO. ACTIVITY CODE PROCEDURE RECORD SAUDI
CNTRCTR
ARAMCO

Vessel closure inspection of vessels

3.18 Mud drum/steam drum), furnace, pre- SATR-D-2003 H H
heaters

3.19 Forced Draft Fan Installation Refer to SATIP-F-001-02

3.20 Air Inlet and Exhaust Duct installation Refer to SATIP-F-001-02

Economizer Section Installation SAIC-F-2027

3.21 SAIC-F-2027 W S
inspection SATR-D-2003

3.22 Relief Valves installation & verification Refer to SATIP-J-600-01

3.23 Boiler trim installation SAIC-F-2028 SAIC-F-2028 W S

3.24 Installation of Structural steel Works Refer to SATIP-M-001-01

3.25 Smoke stack installation SAIC-F-2029 SAIC-F-2029 W S

Installation of burner management

Refer to SATIPS #-J-100-01, J-200-01, J-300-01, J-
3.26 systems and associated
902-02, P-515-01
instrumentation

External painting for boiler external

Refer to the applicable SATIP for the specified coating
3.27 shell, stack and associated piping
system (SATIPs -H-002-03/05/05/7)
systems.

3.28 Insulation (HOT) Installation Refer to SATIP-N-001-02

3.29 Refractory Installation / Verification See Remarks See Remarks Refer to SATIP-N-110-01, N-120-01or N-140-01

4.0 PRE-COMMISSIONING

Instrumentation and electrical pre- Refer to the respective SATIPs for Electrical &
4.5
commissioning Instrumentation
Piping Re-instatement/Hook-up Power SAIC-F-2030
4.1 SAIC-F-2030 H S
piping to Plant piping-Final Inspection SATR-A-2011

Saudi Aramco: Company General Use

SAUDI ARAMCO ID/PIEU - 30-Nov-2017 - REV. 2017.09.00 (Standards Cutoff - September 30, 2017) Rev. 2017.09.00 30-Sep-17
SATIP No. APPROVED DATE DISCIPLINE:
SAUDI ARAMCO TYPICAL INSPECTION PLAN
POWER BOILER - Packaged Type SATIP-F-001-04 30-Nov-17 MECHANICAL
PROJECT TITLE: WBS/BI/JO/NO. CONTRACTOR/SUBCONTRACTOR

INSPECTION RESPONSIBILITY
ITEM PROJECT PHASE & QUALITY QUALITY ASSIGNMENTS
TASK / ACTIVITY REMARKS
NO. ACTIVITY CODE PROCEDURE RECORD SAUDI
CNTRCTR
ARAMCO

Final Inspection/Walkthrough for SA-6133

4.2 G.I.-2.710 H
mechanical completion. (FEIL)

4.3 DRY-OUT of refractory. SAIC-N-2030 SAIC-N-2030 H W

4.4 Tightness Test Refer to SATIP-A-004-05 (By Commissioning)

Saudi Aramco: Company General Use

SAUDI ARAMCO ID/PIEU - 30-Nov-2017 - REV. 2017.09.00 (Standards Cutoff - September 30, 2017) Rev. 2017.09.00 30-Sep-17
SATIP No. APPROVED DATE DISCIPLINE:
SAUDI ARAMCO TYPICAL INSPECTION PLAN
POWER BOILER - Packaged Type SATIP-F-001-04 30-Nov-17 MECHANICAL
PROJECT TITLE: WBS/BI/JO/NO. CONTRACTOR/SUBCONTRACTOR

INSPECTION RESPONSIBILITY
ITEM PROJECT PHASE & QUALITY QUALITY ASSIGNMENTS
TASK / ACTIVITY REMARKS
NO. ACTIVITY CODE PROCEDURE RECORD SAUDI
CNTRCTR
ARAMCO

GENERAL NOTES
The first three incidents of each Inspection or testing activity listed require 100 % participation by Saudi Aramco Site Inspection Personnel. After this period, Saudi Aramco Inspection may adjust
1 the levels of Saudi Aramco participation based upon the Contractor’s performance.

2 Surveillance: QA/QC organization to monitor work in progress without notice from Construction Organization

Witness: QA/QC organization shall be notified of the timing of Inspection or test in advance. However, the inspection or test shall be performed as scheduled if the QA/QC organization
3 representative is not present.

Hold: QA/QC organization shall be notified of the timing of inspection or test in advance. Inspection or test shall not be carried out without the QA/QC organization representative in
4 attendance.

5 If the Main Contractor delegates the assigned responsibility to the Subcontractor, then the Main Contractor will have the same degree of responsibility as assigned to Saudi Aramco.

LEGEND
H Hold Point for QC Inspection/ Test R Review of Documents
W Witness Inspection/Test RH Review and Approval of Documents
S Surveillance I 100% Contractor Inspection

Saudi Aramco: Company General Use

SAUDI ARAMCO ID/PIEU - 30-Nov-2017 - REV. 2017.09.00 (Standards Cutoff - September 30, 2017)

Saudi Aramco: Company General Use

Rev. 2017.09.00

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Saudi Aramco: Company General Use

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Saudi Aramco: Company General Use

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Saudi Aramco: Company General Use

SAUDI ARAMCO ID/PIEU - 30-Nov-2017 - REV. 2017.09.00 (Standards Cutoff - September 30, 2017)

Saudi Aramco: Company General Use

Rev. 2017.09.00

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Saudi Aramco: Company General Use

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Saudi Aramco: Company General Use

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Saudi Aramco: Company General Use