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Section 6 - COMMISSIONINGFORMS

PT. GLOBAL POWER SERVICES

SECTION 6

COMMISSIONINGFORMS

Rev Date/Checked Date/Approved Date/Issued Notes


Orig.
Rev. A
Rev. B
Rev. C
Rev. D

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Section 6 - COMMISSIONINGFORMS

PT. GLOBAL POWER SERVICES

SECTION. 6 COMMISSIONING FORMS

Index Page

6.1 COMMISSIONING FORMS

6.01 EQUIPMENT TAG


6.02 ELECTRICAL CHECKOUT TAG
6.03 INSTRUMENT CHECK-OUT TAG
6.04 EQUIPMENT RECORD
6.05 VIBRATION ANALYSIS
6.06 HUB FITS & BEARING RACEWAY CLEARANCE RECORD
6.07 GEAR BACKLASH TOLERANCE RECORD
6.08 ALIGNMENT CHECK-LIST FOR COUPLING
6.09 TANK ACCEPTANCE SHEET
6.10 PIPELINE CHECK-OUT RECORD

6.2 FLOW CHART OF ACCEPTANCE DOCUMENTS AND EQUIPMENT


RECORDS

6.3 MECHANICAL EQUIPMENT WITHIN A SYSTEM

6.301 CHECK-OUT OF UNDERGROUND PIPING SYSTEM


6.302 CHECK-OUT OF PIPING PRE-HYDROTEST
6.303 CHECK-OUT OF PIPING POST-HYDROTEST
6.304 CHECK-OUT OF A DESUPERHEATER
6.305 CHECK-OUT OF A MIXER/AGITATOR
6.306 CHECK-OUT OF A TANK
6.307 CHECK-OUT OF A BOILER
6.308 CHECK-OUT OF A SHELL AND TUBE HEAT EXCHANGER
6.309 CHECK-OUT OF A TOWER
6.310 CHECK-OUT OF A PERMANENT BUILDING

PT. GLOBAL POWER SERVICES©DOC2010 Page 2 of 56


Section 6 - COMMISSIONINGFORMS

6.4 COMPLETION FORMS AND CERTIFICATES

6.401 PRACTICAL COMPLETION OF PERMANENT BUILDING


6.402 READY FOR COMMISSIONING CERTIFICATE-ELECTRICAL SUBSTATION
6.403 CERTIFICATE OF COMPLETION OF ELECTRICAL FACILITIES
6.404 MECHANICAL COMPLETION OF A PLANT SYSTEM
6.405 CERTIFICATE OF COMPLETION OF CONTROL SYSTEMS FACILITIES
6.406 BOX-UP CERTIFICATE FOR EQUIPMENT ITEM
6.407 READY FOR COMMISSIONING CERTIFICATE

6.5 PUNCH LISTS


6.501 STANDARD PUNCH LIST FORM FOR BUILDINGS
6.502 STANDARD PUNCH LIST FOR EQUIPMENTS
6.503 STANDARD PUNCH LIST

6.6 FORMS

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Section 6 - COMMISSIONINGFORMS

PT. GLOBAL POWER SERVICES


EQUIPMENT TAG
DESCRIPTION :
EQUIPMENT NO. : (10) INSTRUMENTATION CHECK OUT
DRIVE NO. : COMPLETED
MOTOR NO. : DATE CONTRACTOR

(1) SET IN PLACE DATE ENGINEER


COMPLETED (11) ALIGNMENT RECHECKED
DATE CONTRACTOR COMPLETED
DATE CONTRACTOR
DATE ENGINEER
(2) LEVELING OF PRIMARY EQUIPMENT & BASE PLATE DATE ENGINEER
COMPLETED (12) ALIGNMENT RECHECKED HOT (IF REQUESTED)
DATE CONTRACTOR COMPLETED
DATE CONTRACTOR
DATE ENGINEER
(3) GROUTING DATE ENGINEER
COMPLETED (13) DOWELS
DATE CONTRACTOR REQUIRED :

DATE ENGINEER PRIMARY


(4) ATTACHMENTS TO EQUIPMENT EQUIPMENT :
COMPLETED
DATE CONTRACTOR DRIVES :
MOTOR
DATE ENGINEER OR TURBIN :
(5) ALIGNMENT
COMPLETED LUGS
DATE CONTRACTOR REQUIRED :

DATE ENGINEER PRIMARY


(6) LUBRICATION
EQUIPMENT :
COMPLETED
DATE CONTRACTOR DRIVES :
MOTOR
DATE ENGINEER OR TURBIN :
(7) ELECTRICAL CHECK OUT
COMPLETED COMPLETED
DATE CONTRACTOR DATE CONTRACTOR

DATE ENGINEER DATE ENGINEER


(8) EQUIPMENT GUARDS (14) INSTALLATION COMPLETED
COMPLETED
DATE CONTRACTOR

DATE ENGINEER
Date Contactor
(9) TEST RUN
COMPLETED
DATE CONTRACTOR

DATE ENGINEER

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Section 6 - COMMISSIONINGFORMS

PT. GLOBAL POWER SERVICES


ELECTRICAL REMARKS
CHECK OUT TAG
DESCRIPTION : (5) NAME PLATES - MCC, FIELD, PANEL
POSITION NO. : - WIRE & CABLE NO.5
:
MOTOR NO. : DATE CONTRACTOR

(1) EQUIPMENT IN PLACE & INSTALLATION READY FOR


TEST DATE ENGINEER
(6) INSTALLATION
COMPLETED
COMPLETED
DATE CONTRACTOR

DATE CONTRACTOR
DATE ENGINEER
(2) INSULATION RESISTANCE TEST
(7) REMARKS
DC HI – POT kV REST
TEST FEEDERS OHMS
TEST CONTROLS OHMS
COMPLETED
DATE CONTRACTOR

DATE ENGINEER
(3) EQUIPMENT CHECK OUT
COMPLETED
DATE CONTRACTOR

DATE ENGINEER

(4) TEST RUN


CW CCW
ROTATION (Facing over fan)
FUSE
OVERLOAD
MOTOR FLA
AMPERAGE, RATING
AMPERAGE, UNCOUPLED
AMPERAGE, COUPLED
VIBRATION
ANALISYS
COMPLETED
DATE CONTRACTOR

DATE ENGINEER

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Section 6 - COMMISSIONINGFORMS

PT. GLOBAL POWER SERVICES

INSTRUMENT CHECK OUT TAG


EACH STAGE OF INSPECTION OR CHECK TO BE
PERFORMED AS CONTRACT SPESIFICATION
Stage
No

1 RECEIVE and INSPECT Name Date


(COSTUMER)
Instrument Tag No.
Instrument Type
Received/Inspected By /

2 SHOP CALIBRATE (GPOS) Name Date


Calibrated by /
Check by /

3 RECEIVE and INSPECT Name Date


(Contractor)
Check by /

4 INSTALLATION (Contractor) Name Date


Installed by /
Ready for testing /
Check by (GPOS Eng) /

5 TESTING (Contractor) Name Date


Testing by /
Ready for Loop Check /
Check by (Employer Eng) /

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Section 6 - COMMISSIONINGFORMS

EQUIPMENT RECORD

EQUIPMENT NO.
DRIVE NO.
MOTOR NO.
DESCRIPTION
REMARK

STAGE STAGE BY CONTRACTOR BY COORDINATOR BY COORDINATOR


NUMBER DESCRIPTION DATE SIGNATURE DATE SIGNATURE DATE SIGNATURE
1 SET IN PLACE
LEVELING OF PRIMARY
2
EQUIPMENT & BASE PLATE
3 GROUTING
4 ATTACHMENT TO EQUIPMENT
5 ALIGNMENT
6 LUBRICATION
7 ELECTRICAL CHECK OUT
8 EQUIPMENT GUARD
9 TEST RUN
10 INSTRUMENT CHECK OUT
11 ALIGNMENT RECHECK
ALIGNMENT RECHECK HOT (If
12
Required)
QUANTITY SIZE
DOWELS :
EQUIPMENT
DRIVE

MOTOR OR TURBIN
13

LUGS :
EQUIPMENT
DRIVE
MOTOR OR TURBIN
14 INSTALATION COMPLETED
PT. GLOBAL POWER SERVICES APPR. PROJECT MANAGER
SIGN
APPR. COMMISIONING
MANAGER
SIGN
DATE OF
APPR.
ISSUE
SIGN

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Section 6 - COMMISSIONINGFORMS

VIBRATION ANALYSIS

DATE OPERATOR

INSTRUMENT NUMBER TYPE

EQUIPMENT NUMBER

DESCRIPTION

LOAD NO.LOAD

SKETCH DIVICE FOR PICK UP POINT

VALUES

PM DEPT.

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Section 6 - COMMISSIONINGFORMS

HUB FITS & BEARING RACEWAY CLEARENCE RECORD


DATE
CONTRACTOR

EQUIPMENT NO. ENGINEER


DESCRIPTION

Drive Driven
SHAFT DIAMETER Motor mm Reducer mm
Reducer mm Other mm
Turbine mm

HUB BORE Motor mm Reducer mm


Reducer mm Other mm
Turbine mm

BEARING RACEWAY CLEARENCE


Bearing location on equipment

Clearance - Before installation mm


- Fitted on shaft mm

Clearance - Before installation mm


- Fitted on shaft mm

PT. GLOBAL POWER SERVICES


CONTRACTOR
APPR.
SIGN
PLANT MECHANICAL
SUPERVISOR DATE OF ISSUE
APPR.
SIGN

PT. GLOBAL POWER SERVICES©DOC2010 Page 9 of 56


Section 6 - COMMISSIONINGFORMS

GEAR BACKLASH TOLERANCE RECORD

DATE
CONTRACTOR

EQUIPMENT NO. ENGINEER


DESCRIPTION

Backlash tolerances shall be measured at the two outside points on the tooth face of the pinion gear. (Use lead wire, dial indicator or
feeler gauge)

Backlash clearance mm
mm

Bottoming clearance mm

PT. GLOBAL POWER SERVICES


CONTRACTOR
APPR.
SIGN
PLANT MECHANICAL SUPERVISOR DATE OF ISSUE
APPR.
SIGN

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Section 6 - COMMISSIONINGFORMS

ALIGNMENT CHECK LIST FOR COUPLING

DATE
CONTRACTOR

EQUIPMENT NO. ENGINEER


DESCRIPTION

Parallel Angular
misalignment misalignment
Dealing reading in Dealing reading in
mm mm
Probe on OD of : Probe on OD of :
Drive half Drive half
Driven half Driven half

Remarks Remarks

PT. GLOBAL POWER SERVICES


CONTRACTOR
APPR.
SIGN
PLANT MECHANICAL SUPERVISOR DATE OF ISSUE
APPR.
SIGN

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Section 6 - COMMISSIONINGFORMS

MAXIMUM TOTAL MISALIGNMENT ALLOWABLE

Indicator reading
per mm radius
from shaft to
Angular indicator point Parallel
Coupling Speed Misalignment (see example) Misalignment
Under 100 rpm (under 37 kW) 0 - 04' - 00" 0.00232 0.254 mm
Under 100 rpm (37 kW & over) 0 - 03' - 00" 0.00173 0.127mm
Over 100 rpm to 600 rpm 0 - 02' - 00" 0.00114 0.127mm
Over 600 rpm to 1800 rpm 0 - 01' - 00" 0.000579 0.101mm
Over 1800 rpm to 3600 rpm 0 - 01' - 00" 0.000339 0.0508 mm

Notes :
1 Standard extension can be used for mounting dial indicators.
Both shafts must turn in unison.
2 Example:
Coupling Speed : 2000 rpm
x= 100mm
2 * 100 mm * 0.000339 = 0.0678 mm Dial Indicator Reading

PT. GLOBAL POWER


SERVICES
CONTRACTOR
APPR.
SIGN
PLANT MECHANICAL SUPERVISOR DATE OF ISSUE
APPR.
SIGN

PT. GLOBAL POWER SERVICES©DOC2010 Page 12 of 56


Section 6 - COMMISSIONINGFORMS

TANK ACCEPTANCE SHEET


(FIELD ERECTED TANKS ONLY)

TANK DESCRIPTION
EQUIPMENT NUMBER
PLANT DRAWING NUMBER
CONTRACTOR

1 TESTING
Air Pressure Completed :
Date Contractor
or

Vacuum Completed :
Date Contractor

2 TESTING SHELL
Hydrostatic Completed :
Date Contractor

3 INSULATION SUPPORT FIXTURE


Completed :
Date Contractor

4 PIPE SUPPORT FIXTURE


Completed :
Date Contractor

5 PAINTING
Completed :
Date Contractor

6 REPAIRS
List of repairs Completed :

APPROVED
DATE ENGINEER

PT. GLOBAL POWER SERVICES PROJECT MANAGER

APPR. COMMISIONING
MANAGER

SIGN
APPR. PLANT
MANAGER DATE OF ISSUE
SIGN

PT. GLOBAL POWER SERVICES©DOC2010 Page 13 of 56


Section 6 - COMMISSIONINGFORMS

PIPELINE CHECK OUT RECORD


PIPELINE NUMBER OR SYSTEM DESCRIPTION

PIPELINE MATERIAL CLASSIFICATION NUMBER

Note : On completion in installation contractor shall fill in pipe description above and shall check out procedures required
according to the specification
(Required) (Not Required)
1 Cold Sponge Gap : mm
Date Engineer

2 Expansion join space mm


Date Engineer
3 Orifice Flange : Checked
Tapping Date Engineer

4 Installation Completed
Date Engineer

5 Completion Checked
Date Engineer
Radiographic Examination
of Welds by :
Name of company Engineer
Full Examination
Date Inspector

Spot Examination
Date Inspector
6 Requirement for Testing and Cleaning :
Spot Examination
Date Inspector

7 Testing :
Hydraulic Pneumatic Others (Specify)
Working condition Pressure

Completed
Date Contractor

Completed
Date Area Coordinator
PT. GLOBAL POWER SERVICES PROJECT MANAGER

APPR. COMMISIONING MANAGER


SIGN
APPR.PLANT MANAGER DATE OF ISSUE
SIGN

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Section 6 - COMMISSIONINGFORMS

PIPELINE CHECK OUT RECORD (cont'd)


8 Cleaning
Pickling and
Passivating

Hydraulic Flushing

Disinfecting
Completed
Air Blow
Date Contractor
Steam Blow

Air Drying Checked


Date Engineer

9 Special Authorities (Government, Insurance, etc)


Inspection of Installation and Testing by :
Required on :
Approved :
Date Inspector

Authority

10 Completion :
Date Contractor

Date Engineer
11 Remark

PT. GLOBAL POWER PROJECT MANAGER


SERVICES

APPR. COMMISIONING MANAGER


SIGN
APPR. PLANT MANAGER DATE OF ISSUE
SIGN

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Section 6 - COMMISSIONINGFORMS

SECTION 6

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Section 6 - COMMISSIONINGFORMS

PT. GLOBAL POWER SERVICES

MECHANICAL EQUIPMENT WITHIN A SYSTEM

CHECKOUT OF UNDERGROUND PIPING SYSTEM

AREA NUMBER AREA DESCRIPTION

PLANT SYSTEM NUMBER: PIPING SERVICE

Piping included within the system is shown on the attached marked-up interconnecting flow
diagrams and piping plans and/or underground piping plans.

Drawing Numbers: _______________________________________

Purpose: The purpose of the checkout is to ensure that the underground piping included within the
plant system conforms in all respects to the AFC Engineering drawings and specifications.
Scope: The scope of the checkout is defined in the checklist overleaf and comprises the underground
piping installation as marked up on the drawings up to the flange on the item of equipment above-
ground.
Advice of "Ready for Checkout": Contractor advises that the underground piping as per referenced
diagram is considered readyfor checkout.
Contractor: ______________________ Date: ______________
(Name/Signature)
Area Coordinator: ___________________ Date: ______________
(Name/Signature)
Checkout byall involved parties as agreed prior to commencement of Checkout
Printed names and signatures of the involved parties confirm that the underground piping has been
checked out by them in accordance with the attached checklist with the assembly of punch list
items on the standard form provided.
Category 1 Punch items required correction by "Mechanical Completion" of the Plant System.

Category 2 Punch items required correction by RFC for the Area or Process System.

Category 3 Punch items required correction by RFO for the Area or Process System.
Contractor Date
(Name and Signature)
Area Coordinator Date
(Name and Signature)
Coordinator: Date
(Name and Signature)
Supervisor: Date
(Name and Signature)

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Section 6 - COMMISSIONINGFORMS

PT GLOBAL POWER SERVICES

CHECKLIST FOR MECHANICAL CHECKOUT


UNDERGROUND PIPING SYSTEM

Manholes, valve boxes and chatchpits, correctly installed

Railing around valve boxes provided

Step rungs, if applicable, provided in valve boxes, secured and correctly spaced

All valves accessible and operable

All flange bolts in place and tight

* Wrapping and coating applied to piping and tested as per specification

* Pressure test completed on pressurized piping

* Leakage tests completed on gravity pipelines as prescribed

* Field installation QC dossier completed

Note: * denotes that QC/AC Certificate or witnessed evidence of checking to be provided.

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Section 6 - COMMISSIONINGFORMS

PT GLOBAL POWER SERVICES

MECHANICAL EQUIPMENT WITHIN A SYSTEM (OR PART SYSTEM)

CHECKOUT OF PIPING. PRE-HYDROTEST

Area Number: _______________ Area Description: ____________

Plant System: ________________ Piping Service: _________________

Piping included within the hydrotcst package is shown on attached marked-up hydrotcst flow diagrams and
corresponding mechanical/utility diagrams

Flow Diagram Numbers: ______________________________

Purpose: The purpose of the checkout conducted prior to hydrotesting is to ensure that the piping
included within the plant system conforms in all respects to the AFC engineering drawings and
specifications.

Scope: The scope of the checkout is defined in the checklist overleaf and includes the pressure envelope of
the piping which will be subject to hydrotesting. The pre-hydrotest checkout is intended to ensure that no
further welding will have to be conducted which requires re-hydrotesting of the piping.

Advice of "Ready for Checkout": Contractor advises that the piping, as per referenced marked-up
mechanical flow diagrams, is considered ready for checkout prior to hydrotesting.

Contractor: ___________________ Date: ____________


(Name/Signature)

Area Coordinator: ________________ Date: ___________


(Name/Signature)

Checkout by all Involved Parties, as Agreed Prior to Commencement of Checkout

Printed names and signatures of the involved parties confirm that the1 piping has been checked out by them in
accordance with the attached checklist, with the assembly of punch items on the standard form provided.

Category 1 Punch Items require correction by "Mechanical Completion" of the Plant System.

Category 2 Punch Items require correction by RFC for the Area or Process System.

Category 3 Punch Items require correction by RFO for the Area or Process System.

Contractor Date
(Name and Signature)
Piping Area Coordinator Date
(Name and Signature)
Area Coordinator: Date
(Name and Signature)
Supervisor/Operations: Date
(Name and Signature)

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Section 6 - COMMISSIONINGFORMS

GLOBAL POWER SERVICES CHECK LIST FORM MECHANICAL


CHECK OUT. PIPING. PRE-HYDROTEST

PIPING INSTALLED AS PER MFD AND ISOMETRICS LINES SLOPE AS REQUIRED BY MFD. ANNUBAR NOZZLE LENGTH CORRECT CHECK VALVE CORRECTLY LOCATED
(NO FLAP OR BALL CHECK IN VERTICAL
DOWNWARD FLOW, BALL CHECK IN
HORIZONTAL)
FLANGE GASKETS AS PER SPECIFICATION PIPING PROPERLY RESTING ON SLEEPERWAY ANNUBAR BOTTOM SUPPORT IF U PROVIDED, JACKING BOLTS PROVIDED ON LINES 24-
SUPPORT. CORRECTLY INSTALLED OPPOSITE ANNUBAR INCH AND LARGER FOR BLIND
NOZZLE. INSTALLATION / REMOVAL
BOLTING AS PER SPECIFICATION AND CORRECT STAINLESS STEEL PIPING NOT SUPPORTED IN SAMPLE TAKE-OFFS IN CORRECT LOCATIONS.
LENGTH. DIRECT CONTACT WITH CARBON STEEL
* BOLTS CORRECTLY TENSIONED ON CRITICAL EXPANSION SLIPPERS OF ADEQUATE LENGTH SPECTACLE BLINDS PROVIDED AS PER MFD'S. RISING STEM TRAVEL OF BLOCK VALVES
FLANGES. FOR PIPE EXPANSION / CONTRACTION. UNOBSTRUCTED BY STRUCTURES.
* FLANGE FACE PARALLELISM CHECKED AND SPRING HANGERS CORRECT TYPE AND FLANGES ON AREA SIDE OF BATTERY LIMIT PIPING ADEQUATE SPACE ALLOWED FOR
WITHIN ACCEPTABLE LIMITS FOR CRITICAL POSITION, SIZE, SETTING. SPRING LOCKS TO PERMIT SAFE ISOLATION. INSULATION OF PIPELINES.
FLANGES. REMOVED UNLESS REQUIRED FOR HYDROTEST.
* CONDITION OF FLANGE FACES CHECKED AND IN METER RUN INSTALLED CORRECTLY PIPING SUBJECT TO EXPANSION OR STEAM AND AIR TAKE-OFFS FROM THE
ACCEPTABLE CONDITION, ESPECIALLY FOR CONTRACTION, FREE TO MOVE, NO TOPOFHEARDERS.
CRITICAL FLANGES. OBSTRUCTION
PIPING NOT DAMAGED E.G. GOUGING DENTS, ARC ORIFICE FLANGE TAP ORIENTATION CORRECT UTILITY LINES CONNECTED TO PROCESS PIPINGS AS * VERIFY QUALITY OF WATER TO BE
STRIKES. (SEE SKETCH BELOW). SPECIFIED. USED FOR HYDROTEST.

THERMOWELLS CORRECTLY LOCATED AND PIPING SUFFICIENTLY CLEAR OF STRUCTURES FLOW DIRECTION OF CHECK VALVES, CONTROL * FIELD INSTALLATION DQ DOSSIER
INSTALLED. AND SUPPORTS TO ALLOW FOR EXPECTED VALVES AND GLOBE VALVES CORRECT. COMPLETED.
HIGH POINT VENTS IN CORRECT LOCATIONS, THERMAL EXPANSION. PROCESS VALVE, UTILITY VALVES AND CHECK * WELDING NOT RESULTS AVAILABLE
VALVED AND PLUGGED / CAPPED. VALVES ACCESSIBLE FOR OPERATION AND AND ACCEPTED.
LOW POINT DRAINS IN CORRECT LOCATIONS, TAKE-OFF POINTS FOR INSTRUMENTS IN MAINTENANCE.
WITH STRAIGHT PIPE NIPPLES, VALVED AND CORRECT LOCATIONS.
PLUGGED / CAPPED.
GUSSETS INSTALLED ON SMALL NOZZLES AND
BRANCHES AS PER DRAWING
PIPING SUPPORTS AND ANCHORS CORRECT TYPE
AND LOCATION.

NOTES : 1 CRITICAL FLANGES TO BE IDENTIFIED TO CONSTRUCTION SO THAT CONDITION AND ALIGNMENT CAN BE WITNESSED DURING CONSTRUCTION WITHOUT DELAYING
CONSTRUCTION PROGRESS. CRITICAL FLANGES TO BE CONTROL TIGHTENED.
2. * DENOTES THAT QA/QC CERTIFICATE OR WITNESSED EVIDENCE OF CHECKING TO BE PROVIDED.

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Section 6 - COMMISSIONINGFORMS

PT GLOBAL POWER SERVICES


MECHANICAL EQUIPMENT WITHIN A SYSTEM
CHECK OUT OF PIPING. POS HYDROTEST

AREA NUMBER : _____________ AREA DESCRIPTION : _______________________________


PLANT SYSTEM
NUMBER : _____________ PIPING SERVICE : ________________________________

PIPINGINCLUDEDWITHINTHESYSTEM,ISSHOWNONATTACHEDMARKED-UPMECHANICALFLOWDIAGRAMS :

DRAWING LUMBERS : _____________________________________

PURPOSE : THE PURPOSE OF THE CHECK OUT CONDUCTED AFTER HYDROTESTING IS TO ENSURE THAT THE PIPING
INCLUDEDWITHINTHEPLANTSYSTEMHASBEENREINSTATEDTOCONFIRMINALLRESPECTSTOTHEAFCENGINEERING
DRAWINGSANDSPECIFICATION.

SCOPE : THE SCOPE OF THE CHECK OUT IS DEFINED IN THE CHECK LIST OVERLEAF, AND INCLUDES THE PRESSURE-
ENVELOPE OF THE PIPING WHICH HAD BEEN SUBJECTED TO ENSURE THAT THE PIPING HAS BEEN SUBJECTED TO
HYDROTESTINGTOENSURETHATTHEPIPINGHASBEENRE-INSTATEDANDCOMPLETED.

ADVICE OF "READY FOR CHECK OUT" : CONTRACTOR ADVISES THAT THE PIPING, AS PER REFERENCED MARKED-UP
MECHANICALFLOWDIAGRAMS,ISCONSIDEREDREADYFORCHECKOUTAFTERHYDROTESTING.

Contractor: ___________________ Date: ____________


(Name/Signature)

Area Coordinator: ________________ Date: ___________ (Name/Signature)

CHECK OUT BY ALL INVOLVED PARTIES. AS AGREED PRIOR TO COMMENCEMENT OF


CHECK OUT

PRINTED NAMES AND SIGNATURES OF THE INVOLVED PARTIES CONFIRM THAT THE PIPING
HAS BEEN CHECKED OUT BY THEM IN ACCORDANCE WITH THE ATTACHED CHECK LIST, WITH
THE ASSEMBLY OF PUNCH ITEMS ON THE STANDARD FROM PROVIDED.
CATEGORY 1 PUNCH ITEMS REQUIRE CORRECTION BY "MECHANICAL COMPLETION" OF THE
PLANT SYSTEM.
CATEGORY 2 PUNCH ITEMS REQUIRE CORRECTION BY RFC FOR THE UNIT.OR P ROCESS SUB-
SECTION.
CATEGORY 3 PUNCH ITEMS REQUIRE CORRECTION BY RFO FOR THE UNIT OR PROCESS SUB -
SECTION.

Contractor Date
(Name and Signature)
Piping Area Coordinator Date
(Name and Signature)
Area Coordinator: Date
(Name and Signature)
Supervisor/Operations: Date
(Name and Signature)

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Section 6 - COMMISSIONINGFORMS

PT.GLOBAL POWER SERVICES


CHECK LIST FOR MECHANICAL
CHECK OUT. PIPING. POST-HYPROTEST

* HYDROTEST CERTIHCATE ISSUED CORRECT BOLTING INSTALLED

* AVAILABLE FLANGE FACES


CHECKED FOR DAMAGE DURING BELOW THE RODS RELEASED TO
REINSTATEMENT AND IN OPERATING SETTING, IF
ACCEPTABLE CONDITION. APPLICABLE.

ITEMS REMOVED FOE


HYDROTESTING REINSTALLED E, G,
CONTROL VALVES. STEAM TRACING CORRECTLY
INSTALLED, SUPPORTED AND TRAPS
ALL IN-LINE METERS, INSTALLED ACCESSIBLE.

CORRECT GASKETS INSTALLED IN


ALL FLANGES INSTALLATION AND COMPLETE D

* PIPE HANGERS ADJUSTED PAINTING COMPLETED.


CORRECTLY IN COLD SET POSITION,
LOCKING PINS HANDED OVER TO
MAINTENANCE.

NOTE: # DENOTES THAT QC/QA CERTIFICATE OR WITNESSED EVIDENCE OF


CHECKING TO BE PROVIDED.

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Section 6 - COMMISSIONINGFORMS

PT.GLOBAL POWER SERVICES


MECHANICAL EQUIPMENT WITHIN A SYSTEM:
CHECK OUT OF A DESUPERHEATER

AREA NUMBER : ______________ AREA DESCRIPTION : ____________________

PLANT SYSTEM EQUIPMENT


NUMBER : _____________ NUMBER AND NAME: _____________________

DRAWING NUMBERS: _________________

PURPOSE: THE PURPOSE OF THE CHECK OUT IS TO ENSURE THAT THE DESUPERHEATER
INCLUDED WITHIN THE PLANT SYSTEM CONFORMS IN ALL RESPECTS TO THE AFC
ENGINEERING DRAWINGS AND SPECIFICATION.
SCOPE: THE SCOPE OF THE CHECK OUT IS DEFINED IN THE CHECK LIST OVERLEAF, AND
COMPRISES THE SUPERHEATER AS MARKED UP ON THE REFERENCE DRAWINGS.
ADVICE OF "READY FOR CHECK OUT ”: ADVISES THAT THE SUPERHEATER AS PER
REFERENCE DRAWINGS IS CONSIDERED READY FOR CHECK OUT.

Contractor: ___________________ Date: ____________


(Name/Signature)

CHECK OUT BY ALL INVOLVED PARTIES. AS AGREED PRIOR TO COMMENCEMENT OF


CHECK OUT.

PRINTED NAMES AND SIGNATURES OF THE INVOLVED PARTIES CONFIRM THAT THE
DESUPERHEATER HAS BEEN CHECKED OUT BY THEM IN ACCORDANCE WITH THE
ATTACHED CHECK LIST, WITH THE ASSEMBLY OF PUNCH ITEMS ON THE STANDARD
FROM PROVIDED.
CATEGORY 1 PUNCH ITEMS REQUIRE CORRECTION BY "MECHANICAL COMPLETION" OF
THE PLANT SYSTEM.
CATEGORY 2 PUNCH ITEMS REQUIRE CORRECTION BY RFC FOR THE AREA OR PROCESS
SYSTEM.
CATEGORY 3 PUNCH ITEMS REQUIRE CORRECTION BY RFO FOR THE AREA OR
PROCESS SYSTEM

Contractor Date
(Name and Signature)
Project Area Coordinator Date
(Name and Signature)
Superintendent/Operations: Date
(Name and Signature)

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Section 6 - COMMISSIONINGFORMS

PT.GLOBAL POWER SERVICES


CHECK LIST FOR MECHANICAL CHECKOUT DE-SUPERHEATER

INSTALLATION AS PER MFD, DATA SHEET STEAM TRAPS CORRECTLY INSTALLED AS


AND SPECIFICATION. PER SPECIFICATION.

NAMEPLATE DATA CORRECT.


DRAIN VALVE PROVIDED ON BYPASS
AROUND CONTROL VALVE.
VISUALLY INSPECT ASSEMBLY FOR
DAMAGE EXPANSION ALLOWANCE ALLOWS FREE
MOVEMENT.
* PIPE ALIGNMENT READINGS PROVIDED,
NO EXCESS PIPE STRAIN.
EXPANSION SUPPORTS CORRECTLY
FLOW DIRECTION CORRECT. INSTALLED.

PIPING TO DESUPERHEATER SUPPORTED.


CONDITION OF FLANGE FACES CHECKED IN
SECURELY. ACCORDANCE WITH SPECIFICATION AND
WITHIN LIMITS
DISTANCE BETWEEN DESUPERHEATER AND
DOWNSTREAM TEMPERATURE
MEASUREMENT AS PER SPECIFICATION. CORRECT TYPE VALVES INSTALLED.
CORRECT TYPE GASKETS INSTALLED
FACILITY TO WARM-UP DOWNSTREM
PIPING
PROVIDED. ALL VALVE/ DRAINS/ INSTRUMENTS
ACCESSIBLE.
PIPE CLASS DOWNSTREAM OF
DESUPERHEATER AS PER MFD.
SUPPORT DOCUMENTATION
STEAM PIPING LAYOUT AROUND * FIELD INSTALLATION QC-DOSSIER
DESUPERHEATER WILL NOT CAUSE COMPLETED.
EXCESSIVE CONDENSATE BUILD UP.
* VENDOR QC-DOCUMENTATION PRO VIDEO

NOTE : * DENOTES THAT QA/QC CERTIFICATES OR WITNESSED EVIDENCE OF


CHECKING TO BE PROVIDED.

PT. GLOBAL POWER SERVICES©DOC2010 Page 24 of 56


Section 6 - COMMISSIONINGFORMS

PT.GLOBAL POWER SERVICES


MECHANICAL EQUIPMENT WITHIN A SYSTEM
CHECK OUT OF A MIXER/AGITATOR

AREA NUMBER : _____________ AREA DESCRIPTION: _____________


PLANT SYSTEM EQUIPMENT
NUMBER : _____________ NUMBER AND NAME: _____________

DRAWING NUMBERS: ______________

PURPOSE: THE PURPOSE OF THE CHECK OUT IS TO ENSURE THAT THE


MIXER/AGITATOR INCLUDED WITHIN THE PLANT SYSTEM CONFORMS IN ALL
RESPECTS TO THE AFC ENGINEERING DRAWINGS AND SPECIFICATION.
SCOPE: THE SCOPE OF THE CHECK OUT IS DEFINED IN THE CHECK LIST
OVERLEAF, AND COMPRISES THE MIXER/AGITATOR AS MARKED UP ON THE
REFERENCE DRAWINGS.
ADVICE OF “READY FOR CHECK OUT" : CONTRACTOR ADVISES THAT THE
MIXER/AGITATOR AS PER REFERENCE DRAWINGS IS CONSIDERED READY FOR
CHECK OUT.

CONTRACTOR : _____________________ DATE: _________________


(NAME/SIGNATURE)

AREA COORDINATOR :_____________________ DATE: _________________


(NAME/SIGNATURE)

CHECK OUT BY ALL INVOLVED PARTIES. AS AGREED PRIOR TO


COMMENCEMENT OF CHECK OUT.
PRINTED NAMES AND SIGNATURES OF THE INVOLVED PARTIES CONFIRM THAT
THE MIXER/AGITATOR HAS BEEN CHECKED OUT BY THEM IN ACCORDANCE
WITH THE ATTACHED CHECKLIST, WITH THE ASSEMBLY OF PUNCH ITEMS ON
THE STANDARD FROM PROVIDED.
CATEGORY 1 PUNCH ITEMS REQUIRE CORRECTION BY "MECHANICAL
COMPLETION" OF THE PLANT SYSTEM.
CATEGORY 2 PUNCH ITEMS REQUIRE CORRECTION BY RFC FOR THE AREA OR
PROCESS SYSTEM.
CATEGORY 3 PUNCH ITEMS REQUIRE CORRECTION BY RFO FOR THE AREA OR
PROCESS SYSTEM

Contractor Date
(Name and Signature)
Vendor Date
(Name and Signature)
Area Coordinator: Date
(Name and Signature)
Superintendent: Date
(Name and Signature)

PT. GLOBAL POWER SERVICES©DOC2010 Page 25 of 56


Section 6 - COMMISSIONINGFORMS

PT.GLOBAL POWER SERVICES


CHECK LIST FOR MECHANICALCHECK OUT. MIXER/AGITATOR

INSTALLATION AS PER MFD, DATA SHEET AND OBSTRUCTION PRESENT.


SPECIFICATION. IMPELLER BLADES PITCH SET CORRECTLY AS PER
DESIGN.
NAMEPLATE DATA CORRECT
LUBRICATION AS PER SPECIFICATION-CHECK
* CONDITION OF FLANGE FACES CHECKED BEARINGS FOR OBVIOUS SIGNS OF OVER GREASING.
ACCORDING TO SPECIFICATION AND WITHIN
LIMITS. EARTHING CONNECTIONS PROVIDED

VISUALLY INSPECT HOUSING FOR DAMAGE / * ALIGNMENT CHECKS WITNESSED AND


/CRACKS READINGS PROVIDED.

INTERNAL ELEMENTS INSPECTED FOR DAMAGE. * DRIVE BELTS CORRECTLY INSTALLED AND
ADJUSTED.
INLET AND OUTLET PIPES CONNECTED.
SEAL/GLAND FLUSHING CONNECTIONS CORRECTLY
INSTALLED.
PULLEY SIZE AND ALIGNMENT CORRECT. GUARDS
DOWELING INSTALLED, IF SPECIFIED.
INSTALLED
MIXER SHAFT ADEQUATELY SUPPORTED
MIXER / AGITATOR ACCESSIBLE FOR
OPERATION AND MAINTENANCE. * VERIFY MIXER CAN BE RUN IF PADDLE IS NOT
SUBMERGED IN THE FLUID.
FLANGE CONNECTIONS AS PER
SPECIFICATION. AGITATED AREA (IN TANK, VESSEL, ETC.) FREE OF
DEBRIS AND CONSTRUCTION COMPLETE.
* MOTOR DRIVES DIRECTIONAL CHECKED.
ARRANGE FOR TEST RUN AT LEAST 4 HOURS, IF
POSSIBLE.
DRAINS (IF FITTED) DIRECTED TO SAFE
LOCATION. PAINT/CORROSION PROTECTION AS PER
SPECIFICATION.
HOLDING DOWN BOLTS CORRECTLY FITTED, IF
SUPPORTED ON ANTI-VIBRATION MOUNTINGS * FIELD QC-DOCUMENTATION PROVIDED.
CORRECTLY ADJUSTED.

IMPELLER BLADES SECURED BY DOUBLE NUTS * VENDOR QC-DOCUMENTATION PROVIDED


OR OTHER ACCEPTABLE LOCKING DEVICE.
IMPELLER BLADES ABLE TO MOVE FREELY, NO

NOTE : # DENOTES THAT QA/QC CERTIFICATE OR WITNESSED EVIDENCE OF CHECKING TO BE PROVIDED.

PT. GLOBAL POWER SERVICES©DOC2010 Page 26 of 56


Section 6 - COMMISSIONINGFORMS

PT.GLOBAL POWER SERVICES


MECHANICAL EQUIPMENT WITHIN A SYSTEM
CHECK OUT OF A TANK

AREA NUMBER : _____________ AREA DESCRIPTION: _____________


PLANT SYSTEM EQUIPMENT
NUMBER : _____________ NUMBER AND NAME: _____________

DRAWING NUMBERS: ______________

PURPOSE: THE PURPOSE OF THE CHECK OUT IS TO ENSURE THAT THE TANK
CONFORMS IN ALL RESPECTS TO THE AFC ENGINEERING DRAWINGS AND
SPECIFICATION.
SCOPE: THE SCOPE OF THE CHECK OUT IS DEFINED IN THE CHECK LIST
OVERLEAF, INCLUDES THE TANK, AS WELL AS THE FIXTURES FOR
INSTRUMENTS ON THE TANK.
ADVICE OF "READY FOR CHECK OUT”: CONTRACTOR ADVISES THAT THE TANK
AS PER REFERENCE DRAWINGS IS CONSIDERED READY FOR CHECK OUT.

CONTRACTOR : _____________________ DATE: _________________


(NAME/SIGNATURE)

AREA COORDINATOR :_____________________ DATE: _________________


(NAME/SIGNATURE)

CHECK OUT BY ALL INVOLVED PARTIES AS AGREED PRIOR TO COMMENCEMENT OF


CHECK OUT.
PRINTED NAMES AND SIGNATURES OF THE INVOLVED PARTIES CONFIRM THAT
THE TANK HAS BEEN CHECKED OUT BY THEM IN ACCORDANCE WITH THE
ATTACHED CHECK LIST, WITH THE ASSEMBLY OF PUNCH ITEMS ON THE
STANDARD FROM PROVIDED.

CATEGORY 1 PUNCH ITEMS REQUIRE CORRECTION BY "MECHANICAL


COMPLETION" OF THE PLANT SYSTEM.
CATEGORY 2 PUNCH ITEMS REQUIRE CORRECTION BY RFC FOR THE AREA OR
PROCESS SYSTEM.
CATEGORY 3 PUNCH ITEMS REQUIRE CORRECTION BY RFO FOR THE AREA OR
PROCESS SYSTEM

Contractor Date
(Name and Signature)
Area Coordinator: Date
(Name and Signature)
Supervisor: Date
(Name and Signature)

PT. GLOBAL POWER SERVICES©DOC2010 Page 27 of 56


Section 6 - COMMISSIONINGFORMS

PT GLOBAL POWER SERVICES


CHECK LIST FOR MECHANICAL CHECK OUT TANKS

GENERAL
PROTECTIVE COATINGS, IF
TANK LAYOUT CONFORMS TO ALL APPLICABLE, INCLUDING STILLING CORRECT INSTALLATION WITH VALVES AT NOZZLES ACCESSIBLE, g
DRAWINGS LISTED. WELL, APPLIED. ORIFICES AND CORRECT ANGLE.
PAINTING COMPLETE
CORRECT NAME PLATE DETAILS AND STILLING WELL PLUMB, SMOOTH AND RECESS IN ROOF PONTOON TO
TAG NUMBER. NO OBSTRUCTIONS. CONTAIN JET NOZZLE.
ADDITIONAL ITEMS FOR FLOATING

CATHODIC PROTECTION PROVIDED IF STILLING WELL PROPERLY ROOFTANKS


SUPPORTED. TANK EXTERIOR
APPLICABLE.

AUTOMATIC DRAIN VALVES STILLING WELL HOLES AS PER STAIRWAY COMPLETED EARTH BONDING WIRE, LADDER TO
PROVIDED IF APPLICABLE. SPECIFICATION AND FREE OF BURRS. ROOF.
PONTOON SEALING WITH CORRECT
HEATINGCOILS ROOF LADDER, HAND RAILS AND SEALING AREA
ALL FIRE/SAFETY EQUIPMENT GAUGING PLATFORM COMPLETE.
FIXTURES IN POSITION. CORRECT NUMBER OF HEATING COILS PONTOON INSPECTION COVERS.
INSTALLED.
NITROGEN BLANKETING SYSTEM, IF ROOF AREA FREE OF DEBRIS SHUNTS BETWEEN ROOF AND SEAL.
APPLICABLE. STEAM TRAPS CORRECTLY
INSTALLED* FOAM CONNECTIONS FITTED, IF
TANK CALIBRATION COMPLETE. APPLICABLE. ROOF LEGS CORRECTLY POSITIONED
COILS SUPPORTED CORRECTLY. ON STRIKER PLATES AND CLEAN FOR
WATER SPRAY SYSTEM, IF ALL NOZZLE VALVES AND LIFTING.
APPLICABLE, CHECKED AGAINST MFD. MANWAY COVERS INSTALLED WITH
CONDENSATE DISCHARGE TO SAFE CORRECT GASKETS AND BOLTS. ROOF DRAINS IN SOUND CONDITION.
STEPS/WALKWAYS ACROSS PIPING LOCATION.
WITHIN BUND COMPLETE IF INSULATION COMPLETED, IF INTERNAL EARTH BONDING STRAPS
APPLICABLE MIXERS APPLICABLE. BETWEEN ROOF AND BASE.
CORRECT NUMBER OF MIXERS.
* FIELD INSTALLATION QC-DOSSIER DIP HATCH COVERS FITTED AND LADDER WHEELS FREE.
COMPLETED. IMPELLER SIZE AND BLADES AS PER FREE MOVING.
DESIGN. GUIDE ROLLERS FREE
TANK INTERIOR TANK EARTHED.
WATER DROP-OFF PIPE SUPPORTED
JET-NOZZLES *FLANGE FACE PARALLELISM AND
TANK CLEAN AND FREE OF DEBRIS. SURFACE FINISH CHECKED AND
CORRECT SIZE/ TYPE WITHIN LIMITS.
SIPHON DRAIN BOXES FITTED

NOTE : # DENOTES THE QA/QC CERTIFICATE OR WITNESSED EVIDENCE OF CHECKING TO BE PROVIDED


PT. GLOBAL POWER SERVICES©DOC2010 Page 28 of 56
Section 6 - COMMISSIONINGFORMS

PT GLOBAL POWER SERVICES


MECHANICAL EQUIPMENT WITHIN A SYSTEM
CHECK OUT OF A BOILER

AREA NUMBER : _____________ AREA DESCRIPTION: _____________


PLANT SYSTEM EQUIPMENT
NUMBER : _____________ NUMBER AND NAME: _____________

DRAWING NUMBERS: ______________

PURPOSE: THE PURPOSE OF THE CHECK OUT IS TO ENSURE THAT THE BOILER
INCLUDED WITHIN THE PLANT SYSTEM CONFORMS IN ALL RESPECTS TO THE
AFC ENGINEERING DRAWINGS AND SPECIFICATION.

SCOPE: THE SCOPE OF THE CHECK OUT IS DEFINED IN THE CHECK LIST
OVERLEAF, AND COMPRISES THE BOILER AND AUXILIARIES AS MARKED UP ON
REFERENCE DRAWINGS.

ADVICE OF "READY FOR CHECK OUT”: CONTRACTOR/VENDOR ADVISES THAT


THE BOILER AS PER REFERENCE DRAWINGS IS CONSIDERED READY FOR CHECK
OUT.

CONTRACTOR : _____________________ DATE: _________________


(NAME/SIGNATURE)

AREA COORDINATOR :_____________________ DATE: _________________


(NAME/SIGNATURE)

CHECK OUT BY ALL INVOLVED PARTIES. AS AGREED PRIOR TO


COMMENCEMENT OF CHECK OUT.

PRINTED NAMES AND SIGNATURES OF THE INVOLVED PARTIES CONFIRM THAT


THE BOILER HAS BEEN CHECKED OUT BY THEM IN ACCORDANCE WITH THE
ATTACHED CHECK LIST, WITH THE ASSEMBLY OF PUNCH ITEMS ON THE
STANDARD FROM PROVIDED.

CATEGORY 1 PUNCH ITEMS REQUIRE CORRECTION BY "MECHANICAL


COMPLETION" OF THE PLANT SYSTEM.
CATEGORY 2 PUNCH ITEMS REQUIRE CORRECTION BY RFC FOR THE AREA OR
PROCESS SYSTEM.
CATEGORY 3 PUNCH ITEMS REQUIRE CORRECTION BY RFO FOR THE AREA OR
PROCESS SYSTEM
Contractor Date
(Name and Signature)
Vendor Date
(Name and Signature)
Area Coordinator: Date
(Name and Signature)
Supervisor: Date
(Name and Signature)

PT. GLOBAL POWER SERVICES©DOC2010 Page 29 of 56


Section 6 - COMMISSIONINGFORMS

PT GLOBAL POWER SERVICES


CHECK LIST FOR MECHANICAL CHECK OUT: BOILER (PRIOR TO BOILOUT)

GENERAL CLAMPS AROUND HOT PIPES LOOSELY • REFRACTORY CORRECTLY INSTALLED AS PER COUPLING GUARDS FITTED AS PER
FITTED TO ALLOW FOR EXPANSION. SPECIFICATION, INSTALLATION AND DRY OUT SPECIFICATION.
INSTALLATION AS PER MFD, DATA PROCEDURE PROVIDED.
SHEETS AND DESIGN DRAWINGS. EXPANSION SHOES ON STEAM PIPES FREE DAMPER OPERATION ACCEPTABLE
TO MOVE AND POSITIONED CORRECTLY. RELIEF VALVES INSTALLED AND COLD PRE-SET
NAMEPLATE DETAILS CORRECT. CORRECTLY. HOT RESETTING TO BE CARRIED FOLLOWING PROCEDURES PROVIDED
AIR PREHEATERS, BLOWERS AND SOOT OUT. AVAILABLE.
PRESSURE RATING PLATE STAMPED BY BLOWERS OPERABLE.
INSPECTOR AFTER WITNESSING PRESSURE FIRING SEQUENCE AND SAFETY AND BOIL OUT.
TEST. * CONFIRM ADEQUACY AND OPERATION EMERGENCY SHUTDOWN DEVICES OPERABLE.
OF COUNTERWEIGHTS AND CAPABILITY CHEMICAL CLEANING
*COPY OF PERMISSION TO ERECT OF ACCOMMODATING MOVEMENT. * TREATED WATER QUALITY TO BE USED FOR
BOILER PROVIDED BOILOUUT AND INITIAL OPERATION AS PER FLUSHING
SUPERHEATER SUPPORTS AND GUIDES SPECIFICATION.
* NO WELDING OR ARC STRIKES ON INSTALLED CORRECTLY, ALLOWANCES BLOWING DESUPERHEATER
STRESS RELIEVED EQUIPMENT AND MADE FOR EXPANSION. VALVES FREE TO TURN AND CORRECT TYPE
PIPING. GLAND PACKING. USED. BLOWING STEAM MAINS.
FUEL LINES BLOWN, CLEAR AND
GUSSETS ON NOZZLES SMALLER THAN CONNECTED TO BURNER. CORRECT GRADE AND LENGTH BOLTS AND
ONE INCH PROVIDED. GASKETS USED. BLOW OFF POINT TO ATMOSPHERE
COOLING WATER, INSTRUMENT AIR, PROVIDED AND CORRECTLY ANCHORED.
GRATING SECURED, KICK PLATES AND ATOMIZER AND ALL AUXILIARY LINES BOILER INTERNALLY CLEAN.
HANDRAILS ON STAIRS PROVIDED. BLOWN AND CLEAR.
ALL PAINTING COMPLETED TO SPECIFICATION. SUPPORTDOCUMENTATION AND
* ALL BOLTS ON BEAMS TORQUED AS PER INSULATION COMPLETED TO SPECIFICATION.
SPECIFICATION PLATFORM, LADDERS, STAIRS BURNER AND DIFFUSER ALIGNMENT FACILITIES.
DO NOT CORRECT. AREA CLEAN, TIDY AND SAFE * FIELD INSTALLATION QC-DOSSIER
COMPLETED.
* NON-OPERATING PRE-FIRING
CHECKS PRESCRIBED BY BURNER PIPING AND NOISE ATTENUATION FD FAN
MANUFACTURER COMPLETED EQUIPMENT CAN BE REMOVED TO ENABLE * OPERATING/MAINTENANCE MANUALS
EASY REMOVA OF BURNER. PROVIDED.
PLATFORM, LADDERS, STAIRS DO NOT HANG- CHECKOUT AS PER BLOWER/ FAN CHECKLIST
UP ON BOILER STRUCTURE. STEEL DRUM SEPARATORS INSTALLED
CORRECTLY AND CYCLONE JOINTS LEAK * VENDOR QC-DOCUMENTATION
STEELWORK OR LADDERS WILL NOT PREVENT TIGHT (LIGHT TIGHTNESS CHECK). * ALIGNMENT READINGS PROVIDED.
PROVIDED.
EXPANSION OF BOILER AND PIPING.
INTERNAL FITTINGS FIRMLY ATTACHED,
BOILER EXPANSION ARRANGEMENT CLEAN FEED PIPE FLANGE JOINTS TIGHT, CORRECT * VIBRATION READINGS PROVIDED.
* SPARE PARTS SUPPLIED AS PER
AND FREE TO MOVE. GASKET INSTALLED.
LUBRICATION CORRECT. PURCHASE ORDER

NOTES THAT QA/QC CERTIFICATION OR WITNESSED EVIDENCE OF CHECKING TO BE PROVIDED.

PT. GLOBAL POWER SERVICES©DOC2010 Page 30 of 56


Section 6 - COMMISSIONINGFORMS

PT GLOBAL POWER SERVICES

MECHANICAL EQUIPMENT WITHIN A SYSTEM

CHECK OUT OF SHELL AND TUBE HEAT EXCHANGER

AREA NUMBER : _____________ AREA DESCRIPTION: _____________


PLANT SYSTEM EQUIPMENT
NUMBER : _____________ NUMBER AND NAME: _____________
DRAWING NUMBERS: ______________

PURPOSE: THE PURPOSE OF THE CHECK OUT IS TO ENSURE THAT THE SHELL
AND TUBE HEAT EXCHANGER INCLUDED WITHIN THE PLANT SYSTEM
CONFORMS IN ALL RESPECTS TO THE AFC ENGINEERING DRAWINGS AND
SPECIFICATION.

SCOPE: THE SCOPE OF THE CHECK OUT IS DEFINED IN THE CHECK LIST
OVERLEAF, AND COMPRISES THE SHELL AND TUBE EXCHANGER AS MARKED UP
ON REFERENCE DRAWINGS.

ADVICE OF "READY FOR CHECK OUT”: CONTRACTOR ADVISES THAT THE SHELL
AND TUBE EXCHANGER AS PER REFERENCE DRAWINGS, IS CONSIDERED READY
FOR CHECK OUT.
CONTRACTOR : _____________________ DATE: _________________
(NAME/SIGNATURE)

AREA COORDINATOR : _____________________ DATE: _________________


(NAME/SIGNATURE)

CHECKED OUT BY THEM IN ACCORDANCE WITH THE ATTACHED CHECK LIST,


WITH THE ASSEMBLY OF PUNCH ITEMS ON THE STANDARD FROM PROVIDED
CATEGORY 1 PUNCH ITEMS REQUIRE CORRECTION BY "MECHANICAL COMPL ETION"
OF THE PLANT SYSTEM.
CATEGORY 2 PUNCH ITEMS REQUIRE CORRECTION BY RFC FOR THE AREA OR
PROCESS SYSTEM.
CATEGORY 3 PUNCH ITEMS REQUIRE CORRECTION BY RFO FOR THE AREA OR
PROCESS SYSTEM

Contractor Date
(Name and Signature)
Vendor Date
(Name and Signature)
Area Coordinator: Date
(Name and Signature)
Superintendent: Date
(Name and Signature)

PT. GLOBAL POWER SERVICES©DOC2010 Page 31 of 56


Section 6 - COMMISSIONINGFORMS

PT GLOBAL POWER SERVICES


CHECK LIST FOR MECHANICAL CHECK OUT, SHELL AND TUBE HEAT EXCHANGER
SUPPORTED.
INSTALLATION IN ACCORDANCE WITH MFD DATA SHEET TAKE OFF POINTS FOR INSTRUMENTS IN CORRECT EXCHANGER BOLTS CORRECT, PER SPECIFICATION.
LOCATION.
NAME PLATE DETAILS CORRECT AND STAMPED BY AIA. BOLTS LUBRICATED- ESPECIALLY FOR HIGH PRESSURE/ HIGH
PULLING AND LIFTING EYE BOLTS SUPPLIED. TEMP EXCHANGERS.
HOLDING DOWN BOLTS/ PLINTH/ GROUTING
ACCEPTABLE. JACKSCREWS INSTALLED. EARTHING STRAPS INSTALLED.
THERMAL EXPANSION ARRANGEMENT FREE TO MOVE.
* VERIFY QUALITY OF WATER TO BE USED FOR HYDROTEST.
* CONDITION OF FLANGE FACES CHECKED AND IN
GASKETS AND PIPING BOLTS AS PER SPECIFICATION. ACCEPTABLE CONDITION PAINTING AND INSULATION COMPLETE AS PER SPECIFICATION.
COOLING WATER BOXES PAINTED INTERNALLY WATER FLANGE RATING CORRECT. AREA CLEAN, TIDY AND SAFE.
EXCHANGERS.

CATHODIC PROTECTION ANODES INSTALLED IN


COOLING WATER EXCHANGERS. PIPING TO EXCHANGER CAN BE SPRUNG TO
INSTALL BLINDS AS REQUIRED BY MFD. SUPPORT DOCUMENTATION AND FACILITIES.
ADEQUATE PROVISION FOR VENTING LINES.
LIFTING LUGS PROVIDED, WHERE REQUIRED.
NO ARC STRIKES ON EXCHANGER. FIELD INSTALLATION QC-DOSSIER COMPLETED.
SPECTACLE BLINDS 60 CM SUPPLIED IN TWO HALVES
FLOATING HEAD EXCHANGER TEST HEAD SUPPLIED. AND CORRECT HALF INSTALLED. MANUFACTURERS MANUALS AND TEST CERTIFICATES SUPPLIED.
* HYDROTEST COMPLETED AND ACCEPTED. CHANNEL AND STEEL COVERS CORRECTLY
ORIENTED. * CERTIFIED CODE DATA BOOK PROVIDED.
GUSSETS INSTALLED ON 2.5 CM AND SMALLER
IMPINGEMENT PLATES AND TUBE BUNDLE * SPARE GASKETS AND BOLTING SUPPLIED AS PER
NOZZLES.
CORRECTLY INSTALLED (ESPECIALLY ON PURCHASE ORDER.
BLOCK VALVES ACCESSIBLE AND OPERABLE. REBOILERS).
BLOCK VALVE GLANDS PACKED
PIPING ATTACHED TO NOZZLES ADEQUATELY

NOTE : # DENOTES THAT QA/QC CERTIFICATE OR WITNESSED EVIDENCE OF CHECKING TO BE PROVIDED.

PT. GLOBAL POWER SERVICES©DOC2010 Page 32 of 56


Section 6 - COMMISSIONINGFORMS

GLOBAL POWER SERVICES


MECHANICAL EQUIPMENT WITHIN A SYSTEM: CHECK OUT OF A TOWER

AREA NUMBER : _____________ AREA DESCRIPTION: _____________


PLANT SYSTEM EQUIPMENT
NUMBER : _____________ NUMBER AND NAME: _____________
DRAWING NUMBERS: ______________

PURPOSE: THE PURPOSE OF THE CHECK OUT IS TO ENSURE THAT THE TOWER
INCLUDED WITHIN THE PLANT SYSTEM CONFORMS IN ALL RESPECTS TO THE
AFC ENGINEERING DRAWINGS AND SPECIFICATION.

SCOPE: THE SCOPE OF THE CHECK OUT IS DEFINED IN THE CHECK LIST
OVERLEAF, AND COMPRISES THE TOWER AND INTERNALS.

ADVICE OF "READY FOR CHECK OUT" : CONTRACTOR/VENDOR ADVISES THAT


THE TOWER AS PER REFERENCE MARKED-UP MECHANICAL FLOW DIAGRAM, IS
CONSIDERED READY FOR CHECK OUT.

CONTRACTOR : _____________________ DATE: _________________


(NAME/SIGNATURE)

AREA COORDINATOR : _____________________ DATE: _________________


(NAME/SIGNATURE)

CHECK OUT BY ALL INVOLVED PARTIES. AS AGREED PRIOR TO COMMENCEMENT


OF CHECK OUT.
PRINTED NAMES AND SIGNATURES OF THE INVOLVED PARTIES CONFIRM THAT
THE TOWER HAS BEEN CHECKED OUT BY THEM IN ACCORDANCE WITH THE
ATTACHED CHECK LIST, WITH THE ASSEMBLY OF PUNCH ITEMS ON THE
STANDARD FROM PROVIDED.

CATEGORY 1 PUNCH ITEMS REQUIRE CORRECTION BY "MECHANICAL


COMPLETION" OF THE PLANT SYSTEM.
CATEGORY 2 PUNCH ITEMS REQUIRE CORRECTION BY RFC FOR THE AREA OR
PROCESS SYSTEM.
CATEGORY 3 PUNCH ITEMS REQUIRE CORRECTION BY RFO FOR THE AREA OR
PROCESS SYSTEM

Contractor Date
(Name and Signature)
Vendor Date
(Name and Signature)
Area Coordinator: Date
(Name and Signature)
Superintendent: Date
(Name and Signature)

PT. GLOBAL POWER SERVICES©DOC2010 Page 33 of 56


Section 6 - COMMISSIONINGFORMS

GLOBAL POWER SERVICES


CHECK LIST FOR MECHANICAL CHECK OUT OF A TOWER

INSTALLATION AS PER MFD AND


DATASHEET. EARTH STRAPS PROVIDED SAMPLE POINT NOZZLES CORRECTLY
ALL GRATING IN PLACE AND FIRMLY ATTACHED- LOCATED.
NOZZLE ORIENTATION CORRECT. NO TRIPPING HAZARDS. CABLE TRAYS INSTALLED CORRECTLY.
INTERNAL BAFFLES AND COMPARTMENTS
VESSEL NAMEPLATE DETAILS CORRECT AND AREA CLEAN, TIDY AND SAFE. INSTALLED AS PER DATASHEET.
STAMPED BY ALA. PIPING ADEQUATELY SUPPORTED

BLINDS INSTALLED AS PER MFD OR PIPING VENT LINES FROM PSV, IF FITTED, SUPPORTED TO TOWER INTERNALS TYPE OF PACKING AND NUMBER OF
CAN BE SPRUNG TO FIT BLINDS IF SPECIFIED ENABLE REMOVAL OF PSV BEDS IN PACKED COLUMNS AS PER
ON MFD. DESIGN.
FIG-8 BLINDS, 60 CM IN TWO HALVES, CORRECT VORTEX BREAKER-SIZE, TYPE AND
NO .ARC STRIKES ON VESSEL-INTERNALLY HALF INSTALLED. INSTALLATION CORRECT. INTERNAL BOLTED CONNECTIONS TIGHT
AND EXTERNALLY. USING CORRECT BOLTS, GASKET, BOLT
INSULATION COMPLETE AS PER
SPECIFICATION. LENGTHS AND FLANGES CORRECT RATING.
HOLDING DOWN BOLTS SECURE WITH INTERNAL PIPES .ADEQUATELY
DOUBLE NUTS AND TAPERED WASHERS USED SUPPORTED. NUMBER OF TRAYS CORRECT.
IF BASE PLATE TAPERED.
FIREPROOFING, IF REQUIRED AS PER DRAWING
* TRAY NUMBER INSTALLED AT
GROUTING CORRECTLY APPLIED. .AND SPECIFICATION TEMPORARY SUPPORTS REMOVED LJ CORRESPONDING POSITION IN TOWER.
CLOSURES PROVIDED FOR HOLES IN SKIRT. PAINTING COMPLETE AS PER
SPECIFICATION. TRAY SPACING CORRECT.
VESSEL INTERNALLY CLEAN,
BOLTING AND GASKETS AS PER PARTICULARLY LOW POINT NOZZLE. TYPE OF TRAYS INSTALLED AS PER
SPECIFICATION. * CONDITION OF FLANGE FACES
CHECKED AND WITHIN LIMITS. DATASHEET.
DEMISTER INSTALLED
* HYDROTEST COMPLETED AND CORRECTLY ACCORDING TO
ACCEPTED. TRAY MATERIAL OF CONSTRUCTION
TYPE OF GASKET AS PER SPECIFICATION. CORRECT FOR APPLICATION.
SPECIFICATION.
DAVIT PROVIDED ACCORDING TO TEMPORARY SUPPORTS REMOVED.
DESIGN AND FREE TO TURN. * SHIPMENT PROTECTIVE COATING
* FLANGE FACE ALIGNMENTS CHECKED AND REMOVED FROM TRAY.
WITHIN LIMITS. INLET DISTRIBUTOR AS PER DATA
VALVE GLANDS PACKED WITH SHEET.
CORRECT GRADE OF PACKING AND TRAYS CORRECTLY INSTALLED .AND
VALVES OPERABLE.. * VERTICALLY OF VESSEL CHECKED AND SECURELY BOLTED
ACCEPTED. LIQUID AND VAPOUR DRAW-OFF
PLATFORMS AND LADDERS SAFE, SECURE NOZZLES CORRECTLY INSTALLED ON
AND ACCORDING TO SPECIFICATION. HOT BOX INSULATED IF VESSEL DESIGN TEMP CORRECT TRAY AND CORRECT DRAW-
230 °C. OFF PHASE.

NOTE : # DENOTES THAT QA/QC CERTIFICATE OR WITNESSED EVIDENCE OF CHECKING TO BE PROVIDED

PT. GLOBAL POWER SERVICES©DOC2010 Page 34 of 56


Section 6 - COMMISSIONINGFORMS

PT GLOBAL POWER SERVICES


CHECK OUT OF PERMANENT BUILDING

BUILDING NUMBER: ____ DESCRIPTION OF BUILDING: _________________________

REFERENCE DRAWING NUMBER: _________

PURPOSE: THE PURPOSE OF THE CHECK OUT IS TO ENSURE THAT THE PERMANENT
BUILDING CONFORMS IN ALL RESPECTS TO THE AFC ENGINEERING DRAWINGS AND
SPECIFICATIONS.

SCOPE : THE SCOPE OF THE CHECK OUT AS DEFINED IN THE CHECK LISTS OVERLEAF,
INCLUDES THE BUILDING SHELL AND INTERIOR; THE INTERIOR FITTING; INTERIOR AND
EXTERIOR FINISH; ELECTRICAL WIRING AND ELECTRICAL INSTALLATION; HEATING,
VENTILATION AND AIR-CONDITIONING SYSTEMS (IF APPLICABLE); AND SURROUNDINGS
TO THE BUILDING.

ADVICE OF "READY FOR CHECK OUT”: CONTRACTOR ADVISES THAT PERMANENT


BUILDING, AS PER REFERENCED DRAWINGS, IS CONSIDERED READY FOR CHECK OUT.

CONTRACTOR : _____________________ DATE: _________________


(NAME/SIGNATURE)

AREA COORDINATOR : _____________________ DATE: _________________


(NAME/SIGNATURE)

CHECK OUT BY ALL INVOLVED PARTIES. AS AGREED PRIOR TO


COMMENCEMENT OF CHECK OUT.

PRINTED NAMES AND SIGNATURE OF THE INVOLVED PARTIES CONFIRM THAT THE
BUILDING HAS BEEN CHECKED OUT BY THEM IN ACCORDANCE WITH THE ATTACHED
CHECK LIST, WITH THE ASSEMBLY OF PUNCH ITEMS ON THE STANDARD FORM
PROVIDED.
CATEGORY 1 PUNCH ITEMS REQUIRE CORRECTION BY "PRACTICAL COMPLETION" OF THE
BUILDING.
CATEGORY 2 PUNCH ITEMS REQUIRE CORRECTION BY IAC FOR THE BUILDING AND THEIR
CORRECTION MUST NOT AFFECT THE SUBSEQUENT INSTALLATION FOR WHICH THE
BUILDING WAS ERECTED, OR AFFECT THE OCCUPANCY OF THE BUILDING.

Contractor Date
(Name and Signature)
Manager : Date
(Name and Signature)

PT. GLOBAL POWER SERVICES©DOC2010 Page 35 of 56


Section 6 - COMMISSIONINGFORMS

PT GLOBAL POWER SERVICES CHECK LIST FOR PERMANENT BUILDING

BUILDING SHELL AND INTERIOR. EMERGENCY LIGHTING PROVIDED (IF APPLICABLE).

ELECTRICAL PLUGS PROVIDED AT CORRECT IMMEDIATE SURROUNDINGS TO BUILDING


BUILDING LAYOUT CONFORMS TO LOCATIONS.
DRAWINGS. CONTRACTOR TEMPORARY FACILITIES REMOVED.
MESS-ROOM FACILITIES IN ORDER.
OPENINGS IN EXTERIOR WALLS
CORRECTLY LOCATED, ABOVE GRADE BUILT-IN FACILITIES E.G. CUPBOARDS PROVIDED PARKING PROVIDED FOR CARS (TEMPORARY/
AND FITTED WITH TRANSIT FRAMES, PERMANENT).
TELEPHONE CHANNELING/ SOCKETS PROVIDED (IF
OPENINGS PROVIDED IN INTERIOR APPLICABLE). EXTERNAL PAVING (AS APPLICABLE).
WALLS FOR HVAC.
MOUNTINGS FOR FIRE AND SAFETY EQUIPMENT AREA ADJACENT TO BUILDING BACKFILLED, GRADED,
OPERABILITY OF ESCAPE DOORS (IF (IF APPLICABLE). COMPACTED AND CLEANED-UP.
APPLICABLE).
ALL ABLUTION FACILITIES IN ORDER (HOT AND COLD BUILDING SERVICES (INCLUDING
WATER, GEYSER, TOILETS, URINALS, WASH-BASINS, PIPING, CABLES AND CABLE-TRAYS) DO
DOOR OPENING/CLOSING CHECKED. SHOWERS, TILING). NOT PERMIT WATER INGRESS TO
BUILDING.
DOOR LOCKS CHECKED AND KEYS PACKAGED AIR-CONDITIONERS INSTALLED
SUPPLIED AND OPERABLE (IF APPLICABLE) SEWERS IN WORKING ORDER.
WINDOWS CLOSE PROPERLY. LEAKAGE/ DRAINAGE FROM PACKAGED AIR- STORM WATER DRAINAGE CHECKED OUT.
CONDITIONERS ROUTED AWAY FROM ELECTRICAL/
ANY CRACKED WINDOW PANES INSTRUMENT EQUIPMENT. MATS AND MUD-SCRAPERS PROVIDED AT ENTRANCES.
ROOFING WEATHERPROOF AND FREE OF LEAKS, PANEL HEATERS INSTALLED AND OPERABLE (IF
GUTTERING, INSTALLED AND CLEANED. APPLICABLE). STEPS AT ENTRANCES WITH HANDRAILS (AS
APPLICABLE).
FLOOR COVERING FINISH ADEQUATE INTERIOR AND EXTERIOR FINISH ACCESSIBILITY TO BUILDING NOT OBSTRUCTED.
AND SUITABLE FOR PARTICULAR
SERVICE.
INTERIOR PAINTING.
ACCEPTABLE STANDARD OF
CLEANLINESS THROUGHOUT.

INTERIOR FITTINGS
LIGHTING INSTALLATION CHECKED OUT.

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Section 6 - COMMISSIONINGFORMS

PT GLOBAL POWER SERVICES CHECKLIST FOR WIRING


AND ELECTRICAL INSTALLATIONS IN BUILDINGS.

INSTALLATION LAYOUT CONFORMS TO DESIGN. CONFIRM FOLLOWING TEST CERTIFICATES ARE PROVIDED.

INSTALLATION SECURE AND NO VISIBLE DAMAGE. EARTHING OF DISTRIBUTION, MEGGER TEST.


CONFIRM METAL ROOFS, GUTTER AND DOWN PIPES CORRECTLY EARTHED. WIRING INSPECTOR CERTIFIED THAT INSTALLATION WIRING CORRECT.
DRAIN PIPES BONDED TO EARTH, E.G. WASHBASINS.
EARTH LEAKAGE PROTECTION TESTED
ELECTRICAL CONDUCTING PROPERLY
SECURED.
CHECK LIGHTING AND DISTRIBUTION PANELS PROPERLY LABELED.
POLARITY CHECKED ON ALL PLUG SOCKET OUTLETS.
UNUSED DISTRIBUTION PANEL CABLE ENTRY HOLES BLANKED OFF WITH APPROVED
PLUGS.

CHECK CABLES, WIRING AND


TERMINATIONS CORRECTLY TAGGED.

CHECK WARNING/ HAZARDOUS NOTICES FITTED WHERE APPLICABLE.

ENSURE DOORS ON PANELS AND SWITCHBOARDS CLOSE AND SEAL PROPERLY.


CHECK WIRING AND EARTHING OF FKED ELECTRICAL APPLIANCES E.G. GEYSER,
STOVE POINTS AND EMERGENCY LIGHTING.
CHECK WIRING AND INSTALLATION OF LIGHTING TRANSFORMERS (IF APPLICABLE).

CONFIRM LIGHTING ILLUMINATION


LEVELS COMPLY WITH SPECIFICATIONS.

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Section 6 - COMMISSIONINGFORMS

CHECK LIST FOR HEATING. VENTILATION AND AIR CONDITIONING (HVAC SYSTEMS
FOR PERMANENT BUILDINGS (APPLICABLE TO CONTROL-ROOMS AND SATELLITE
HOUSES)
PRE-COMMISSIONINGCHECKS AND OIL SAFETY SWITCHES.
GENERAL CONFIRM EARTH STRAPS PROPERLY
BALANCING DAMPERS CORRECTLY INSTALLATION ON SECTION LINE
INSTALLATION CONFIRMS TO DRAWINGS. INSTALLED. PROVIDED AND SECURE.
INSTALLED
EQUIPMENT PROPERLY LABELED AND DUCTING INSPECTION CHECK EXPANSION VALVE, DRIER. SAFETY
TAGGED VALVE, SIGHT GLASS INSTALLED.
CHECK INTERLOCKS WITH FIRE AND CORRECT TYPE DUCTING MATERIAL IS
ALL OPERATING AND MAINTENANCE SAFETY D USED PER APPLICATION POSITIVE PRESSURIZE
MANUALS, INCLUDING PRE-COMMISSIONING SYSTEM
AND COMMISSIONING PROCEDURES PROVIDED. TEST CERTIFICATES PROVIDED FOR ALL ACCESS DOORS IN CORRECT POSITION,
APPLICABLE EQUIPMENT FILTER FRAME AND FIXING SECURE.
OPEN FULLY.
FILTER FITS TIGHT IN FRAME
CONTRACTOR TO PROVIDE ALL KEY COMMISSIONING SPARES AVAILABLE HANGER SPACING CORRECT AND
OPERATING PARAMETERS. SECURED. FILTERS EASILY ACCESSIBLE PRESSURE DIFFERENTIAL
GRILLES. DIFFUSERS. DAMPERS POINTS PROVIDED ACROSS FILTERS.
CHECK FOR ANY VISIBLE DAMAGE INSTALLATION THICKNESS CORRECT CONNECTIONS TO DUCT FITTINGS SECUR NO STRAIN.
TO EQUIPMENT. AIR GRILLES FITTED, NO OBSTRUCTIONS AND SECURE, NO LOOSE ENDS.
FLOOR DIFFUSERS FITTED FLUSH, NO D FLEXIBLE CONNECTIONS CORRECTLY FRESH AIR PLENUM PROVIDED
CHECK WARNING AND PROHIBITION OBSTRUCTIONS INSTALLED.
NOTICES FITTED. FRESH AIR MOTORIZED DAMPER FITTED AND
. CHECK FINISH AND PAINTING AS OPERATIONAL, WITH RAIN-GUARD PROVIDED.
CHECK INTERNAL/EXTERNAL CLEANLINESS DAMPERS MOVE FREELY SPECIFIED.
OF EQUIPMENT, FLOOR, DUCTING. VERMIN MESH SCREENS FITTED, DEVOID OF ELECTRICS. CONTROLS & INSTRUMENTS
DAMAGE.
EARTHING OF ALL EQUIPMENT CONFORMS CONFIRM NO VIBRATION ON DIFFUSERS. NO STRAIN ON DUCTING AND CONNECTING SWITCHBOARD LAYOUT AS PER POWER/ CONTROL
TO SPECS. EQUIPMENT. SCHEMATICS.
CHECK DUCTING IS DRY.
ENSURE ADEQUATE ACCESS EXISTS TO ALL FANS (REFRIGERATION UNIT POSITIVE CONFIRM POSITION, INSTALLATION OF ROOM THERMOSTAT
ELEVATED EQUIPMENT FOR INSPECTION AND REFRIGERATION (CONDENSING UNIT AND HUMIDISTAT TEMPERATURE AND PRESSURE SENSORS,
PRESSURIZATION UNTH AND FAN COIL UNIT)
MAINTENANCE. GAS DETECTORS, AS APPROPRIATE.
CHECK BEARINGS ON FAN AND MOTOR
AIR FLOW AND ROTATION DIRECTIONS ROTATE FREELY. CONFIRM PIPING MEETS SPEC. CONFIRM POSITION AND INSTALLATION OF FANS
OF EQUIPMENT INDICATED.
PIPE SLOPES AS PER INSTALLATION OBTAIN INSTRUMENT CALIBRATION CERTIFICATIONS,
500v MEGGER TEST, EARTH CONTINUITY FAN ACCESS DOORS FITTED AND ACCESSIBLE DRAWINGS. WHERE APPLICABLE.
TEST CERTIFICATES PROVIDED ANTI-VIBRATION MOUNTING FITTED AND SET
CORRECTLY
PIPING ADEQUATELY SUPPORTED, NO INCOMING/ OUTGOING CABLES ACCORDING TO
CONFIRM DRIP TRAYS FITTED, IF SPECIFIED. STRAIN ON EQUIPMENT. INSTALLATION DRAWING
SAFETY SCREEN FITTED AND SECURE.
CONFIRM AIR VENTS AT HIGHEST POINTS, WITNESS EVACUATION, REFRIGERANT
PULLEYS/COUPLINGS ALIGNED AND SECURE. CABLES TAGGED AND PROPERLY SECURE
CHARGE, PRESSURE AND LEAK TEST
CONFIRM TO LOCK-OUT PROCEDURE (PROCEDURE/ CODE TO BE PROVIDED)
BELT DRIVE TENSION CORRECT CONFIRM SWITCHBOARD ENCLOSURE DOORS SEALED.
ISOLATORS OF MOTORS, IF SPECIFIED.
BELT DRIVE TENSION CORRECT WITNESS FUNCTION OF LOW PRESSURE SWITCHBOARD ENCLOSURE DOORS SEALED.

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Section 6 - COMMISSIONINGFORMS

CHECK LIST FOR HEATING. VENTILATION AND AIR CONDITIONING (HVAC SYSTEM
FOR PERMANENT BUILDINGS (APPLICABLE TO CONTROL-ROOMS AND SATELLITE
HOUSES)
OPERATIONAL AND ENSURE HIGH
POST-COMMISSIONING CHECKS 1 CONFIRM GRILLES, DIFFUSERS, REMOVE AND EXAMINE FILTERS TEMP. DEVIATION ALARMS ACTIVATE
DAMPERS ARE OPEN AFTER LEAK AND AFTER FOUR HOURS OF RUNNING. AT SPECIFIED TEMPERATURES.
GENERAL PRESSURE TESTING OF DUCTING.
ALL UNITS SECURE AND VIBRATION POSITIVE PRESSURIZATION UNIT CONFIRM ROOM HUMIDISTAT
LEVELS ACCEPTABLE WITNESS AIR BALANCING CHECK. OPERATIONAL, AND DEVIATION
CHECK ALL OPERATING PARAMETERS, ALARM ACTIVATES AT SPECIFIED
CHECK OPERATION OF DUPLICATE CONFIRM FIRE DAMPERS ARE OPEN AS APPLICABLE. HUMIDITY.
UNITS, AS APPLICABLE. FANS (REFRIGERATION UNIT.
A). BOTH UNITS RUN AT 50 % CONFIRM AUTO CHANGE-OVER OF
ELECTRICS. CONTROLS AND UNITS OPERATES AS PER SPECIFIED
LOAD. POSITIVE PRESSURIZATION UNTD
B). SHUTDOWN ONE UNIT, NSTRUMENTS TIMER
RUNNING UNIT MUST STEP UP SETTINGS
CONFIRM VIBRATION LEVELS ARE
TO 100 % LOAD. CONFIRM CORRECT OPERATION OF
ACCEPTABLE AND DO NOT IMPOSE HUMIDITY CONTROLLER. CONFIRM OVERLOAD PROTECTIONS
C). REPEAT PROCEDURE WITH OPERATE AT CORRECT LOAD
UNITS REVERSED I-E. OTHER SETTING.
VIBRATION ON SOFT FINISHED. OPERATION OF TEMPERATURE
UNIT IS NOW SHUTDOWN.
CONFIRM GAS DETECTOR CLOSES AIR-
DUCTING CONTROLLERS CORRECT AS PER INTAKE ON DETECTING GAS.
CHECK HEATING PERFORMANCE OF
SYSTEM. ALL ACCESS DOORS PROPERLY CLOSE. TEMPERATURE SETPOINT..
CHECK AMMETER AND
CONFIRM ALL OPERATING NO VIBRATION PRESENT. FOR PRESSURE CONTROLLER (LP/HP) VOLTMETER READINGS
AND MAINTENANCE IN CONDENSING UNIT, ENSURE LP AND CORRESPOND TO SPECS.
MANUALS ARE AVAILABLE. WITNESS OPERATION OF OVERHEAT HP CUT-OUTS OCCUR AT
AND NO FLOW AIR PROTECTION CONFIRM PI AND LP READINGS ARE
AIR FLOWS AND EQUIPMENT DEVICES. SPECIFICATION PRESSURES. WITHIN SPECS.
ROTATION ARE CORRECT.
REFRIGERATION UNIT CONFIRM LOW PRESSURE SWITCHES CONFIRM REMOTE ALARMS ARE
CONFIRM SYSTEM NOISE LEVEL (CONDENSING UNIT AND FAN COIL
OPERATIONAL AND DEVIATION OPERATIONAL.
WITHIN SPECIFIED LIMITS. UNIT
ALARMS ACTIVATE AT SPECIFIED
PRESSURE
RILLES. DIFFUSERS. DAMPERS
CHECK ALL OPERATING PARAMETERS,
ALL DAMPERS OPERATE CORRECTLY. AS APPLICABLE. CONFIRM TEMPERATURE SENSORS

PT. GLOBAL POWER SERVICES©DOC2010 Page 39 of 56


Section 6 - COMMISSIONINGFORMS

CHECK LIST FOR HEATING. VENTILATION AND AIR CONDITIONING SYSTEMS FOR PERMANENT BUILDINGS
(APPLICABLE TO PLANT OFFICES AND WORKSHOPS)

POST-COMMISSIONING CHECKS GENERAL


GRILLES. DIFFUSERS. DAMPERS REFRIGERATION UNIT (CONDENSING CONFIRM TEMPERATURE SENSORS
UNIT AND FAN COIL OPERATIONAL AND ENSURE HIGH
CONFIRM UNITS CAPABLE OF HANDLING UNIT)
100% LOAD. TEMP. DEVIATION ALARMS ACTIVATE
AT SPECIFIED TEMPERATURES.
CHECK ALL OPERATING
CONFIRM GRILLES, DIFFUSERS, PARAMETERS, AS APPLICABLE. CONFIRM ROOM HUMIDISTAT
CONFIRM ALL OPERATING AND DAMPERS ARE OPEN AFTER LEAK AND OPERATIONAL, AND DEVIATION
MAINTENANCE MANUALS ARE AVAILABLE. PRESSURE TESTING OF DUCTING REMOVE AND EXAMINE FILTERS ALARM ACTIVATES AT SPECIFIED
AFTER FOUR HOURS OF RUNNING. HUMIDITY.
AIR FLOWS AND EQUIPMENT ROTATION ARE
CORRECT. ALL DAMPERS OPERATE CORRECTLY. CONFIRM AUTO CHANGE-OVER OF
POSITIVE PRESSURIZATION UNIT UNITS OPERATES AS PER
CONFIRM SYSTEM NOISE LEVEL WITHIN SPECIFIED TIMER SETTINGS.
SPECIFIED LIMITS. WITNESS AIR BALANCING CHECK CHECK ALL OPERATING
PARAMETERS, AS APPLICABLE CONFIRM OVERLOAD PROTECTIONS
GRILLES. DIFFUSERS. DAMPERS CONFIRM FIRE DAMPERS ARE OPEN. OPERATE AT CORRECT LOAD SETTING.
ELECTRICS. CONTROLS
FANS (REFRIGERATION UNIT. AND INSTRUMENTS CHECK AMMETER AND
POSITIVE PRESSURIZATION UNIT) VOLTMETER READINGS
CONFIRM CORRECT OPERATION CORRESPOND TO SPECS.
CONFIRM VIBRATION LEVELS ARE OF HUMIDITY CONTROLLER.
ACCEPTABLE AND DO NOT IMPOSE
VIBRATION ON SOFT FINISHES OPERATION OF TEMPERATURE CONFIRM PI AND HI READINGS
CONTROLLER (LP/HP) IN ARE WITHIN SPECS.
CONDENSING UNIT, ENSURE LP AND
DUCTING
HP CUT-OUTS OCCUR AT SPECIFIED CONFIRM REMOTE ALARM
ALL ACCESS DOORS PROPERLY CLOSE PRESSURES. ARE OPERATIONAL.
WITNESS OPERATION OF OVERHEAT CONFIRM LOW PRESSURE SWITCHES
OPERATIONAL AND DEVIATION
AND NO FLOW AIR PROTECTION
ALARM ACTIVATE AT SPECIFIED
DEVICES. PRESSURES.
CHECK CORRECTNESS OF VAPOR
BARRIER.

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Section 6 - COMMISSIONINGFORMS

CHECK LIST FOR HEATING. VENTILATION AND AIR-CONDITIONING (HVAO SYSTEMS FOR PERMANENT BUILDINGS
(A) CHECKLIST FOR SUBSTATIONS

FANS
VERTICAL AND HORIZONTAL ADJUSTIBILITY. FILTER FRAME AND FIXING SECURE.
EQUIPMENT PROPERLY LABELED AND TAGGED. CHECK FOR VISIBLE DAMAGE.
CONFIRM GAS DETECTOR STOPS FAN ON
CHECK CORRECT MOUNTING AND SECURENESS DETECTING GAS. FILTER FITS TIGHT IN FRAME
FILTER EASILY ACCESSIBLE.
AIR FLOW AND ROTATION DIRECTION INDICATED. CHECK CORRECT EARTHIING.
WEATHER LOUVRE PROVIDED.
CHECK BEARINGS ON FAN AND MOTOR ROTATE CHECK OPERATION OF FILTER MANOMETER.
FREELY.
EASILY REMOVABLE FOR CLEANING

SAFETY SCREEN FITTED AND SECURE. 2. FILTERS

(B) CHECKLIST FOR INDIVIDUAL OFFICES


PACKAGE WALL MOUNTED UNITS
CONFIRM LOUVRES EASILY ADJUSTABLE.
CHECK IF NOTED CAPACITY OF UNIT CORRESPONDS TO SPECIFICATIONS.

CHECK SECURENESS OF MOUNTING. CHECK FOR VISIBLE DAMAGE.

CHECK HEATING AND COOLING PERFORMANCE CONFIRM FAN OPERATION FOR


DIFFERENT SPEED SETTINGS.

CONFIRM NO EXCESSIVE NOISE AND


VIBRATION PRESENT DURING OPERATION.

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Section 6 - COMMISSIONINGFORMS

PT.GLOBAL POWER SERVICES

PT. GLOBAL POWER SERVICES©DOC2010 Page 42 of 56

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