TANRUB LININGS PVT LTD

PROJECT QAP NO: TFL/TLPL/019/20.01.2016

CUSTOMER: TUTICORIN ALKALIN CHEMICALS AND FERTILIZERS LIMITED.
THOOTHUKUDI.
PROJECT: BICARB CIRCULATION TANK (TK-1254)
PURCHASE ORDER NO: CDR/TANKS/TLPL/007
DRAWING NO: 019/TLPL/TACFL/15-16 REV:3
TANRUB DOC.NO: TFL/TLPL/019/20.01.2016
INSPECTION DATE: 31/03/2016
NOZZLE MARKING DIMENSION REPORT
SI. DESCRIPTION DIMENSION AS PER DRAWING ACTUAL DIMENSION
NO ELEVATION ORIENTATION OPENING ELEVATION ORIENTATION OPENING
DIA(mm) DIA(mm)
0
1 N1(250NB) AT ROOF 180 276 AT ROOF R1500 1800 277
INLET R1500
2 N2(350NB) 350mm 2700 359 350mm FROM 2700 360
OUTLET FROM BOTTOM PLATE
BOTTOM
PLATE
3 N3(80NB) AT ROOF 2700 91 AT ROOF R1500 2700 92
PROCESS WATER R1500
INLET
4 N4(80NB) 500mm 3000 91 500mm FROM 3000 92
LEVELINDICATOR FROM FROM 2700- BOTTOM PLATE FROM 2700-
BOTTOM ARC LG 1051 ARC LG 1051
PLATE
5 N5(100NB) 200mm 3300 116 200mm FROM 3300 117
OVER FLOW FROM TOP FROM 2700- TOP PLATE FROM 2700-
PLATE ARC LG 2102 ARC LG 2102
6 N6(100NB) TOP VENT TOP OF 116 TOP VENT TOP OF 117
VENT CENTER THE CENTER THE
CONE CONE
7 N7(100NB) 150mm 3300 116 150mm FROM 3300 117
DRAIN FROM FROM 2700- BOTTOM PLATE FROM 2700-
BOTTOM ARC LG 2102 ARC LG 2102
PLATE
8 N8(80NB) 150mm 00 91 150mm FROM 00 92
SPARE FROM BOTTOM PLATE
BOTTOM
PLATE
9 N9(40NB) AT ROOF 1350 50 AT ROOF R1500 1350 51
BICARBONATE R1500
SOLUTION INLET
10 N10(40NB) 350mm 2400 50 350mm FROM 2400 51
TEMPERTAURE FROM FROM 1800- BOTTOM PLATE FROM 1800-
INDICATOR BOTTOM ARC LG 2102 ARC LG 2102
PLATE
SI. DESCRIPTION DIMENSION AS PER DRAWING ACTUAL DIMENSION
NO ELEVATION ORIENTATION OPENING ELEVATION ORIENTATION OPENING
DIA(mm) DIA(mm)

11 N11(200NB) AT ROOF 2250 222 AT ROOF R1500 2250 223

BICARBONATE R1500
CIRCULATION
SOLUTION TANK

12 M1(600NB) 750mm 1500 616 750mm FROM 1500 617

MAN HOLE WITH FROM FROM 900-ARC BOTTOM PLATE FROM 900-ARC
SHELLCOVER BOTTOM LG 2102 LG 2102
PLATE 1500
13 M2(600NB) AT ROOF 900 616 AT ROOF R1500 900 617
MAN HOLE WITH R1500
ROOF COVER

TANRUB LININGS PVT LTD EDAC/TFL

 TANRUB LININGS PVT LTD
PROJECT QAP NO: TFL/TLPL/019/20.01.2016
CUSTOMER: TUTICORIN ALKALIN CHEMICALS AND FERTILIZERS LIMITED.
THOOTHUKUDI.
PROJECT: BICARB CIRCULATION TANK (TK-1254)
PURCHASE ORDER NO: CDR/TANKS/TLPL/007
DRAWING NO: 019/TLPL/TACFL/15-16 REV:3
TANRUB DOC.NO: TFL/TLPL/019/20.01.2016
INSPECTION DATE: 31/03/2016
FINAL DIMENSION REPORT
S. DESCRIPTION AS PER DRAWING ACTUAL DIMENSION REMARKS
NO (mm) (mm)
1 INNER DIAMETER 4000 4000
2 CIRCUMFERENCE 12619 12619
3 HEIGHT FROM BOTTOM PLATE TO 4300 4300
TOP PLATE
4 ANCHOR CHAIR 450,1350,2250 AND 450,1350,2250 AND
3150 3150
HOLE DIA :24mm HOLE DIA :24mm
0 0 0
5 PIPE CLIPS 130 ,225 AND 330 1300,2250 AND 3300
1000mm FROM TOP 1000mm FROM TOP
0 0 0
6 LIFTING LUG 30 , 120 , 210 AND 300 , 1200 , 2100AND
300 AT 200m FROM 3000 AT 200m FROM
0

TOP PLATE AND TOP PLATE AND ONE

ONE AT 700mm AT 700mm FROM
FROM BOTTOM BOTTOM
HOLE DIA:50mm HOLE DIA:50mm
7 NAME PLATE 1200mm FROM 1200mm FROM
BOTTOM AT 2700 BOTTOM AT 2700
8 EARTHING BOSS 250mm FROM 250mm FROM
BOTTOM AT 150 BOTTOM AT 900
9 LADDER WITH CAGE 300 AND 720 mm 300 AND 720 mm
FROM BOTTOM FROM BOTTOM

TANRUB LININGS PVT LTD EDAC/TFL

 TANRUB LININGS PVT LTD
PROJECT QAP NO: TFL/TLPL/019/20.01.2016
CUSTOMER: TUTICORIN ALKALIN CHEMICALS AND FERTILIZERS LIMITED.
THOOTHUKUDI.
PROJECT: BICARB CIRCULATION TANK (TK-1254)
PURCHASE ORDER NO: CDR/TANKS/TLPL/007
DRAWING NO: 019/TLPL/TACFL/15-16 REV:3
TANRUB DOC.NO: TFL/TLPL/019/20.01.2016
INSPECTION DATE: 31/03/2016
PNEUMATIC TEST REPORT

PNEUMATIC TEST HAS BEEN CARRIED OUT ON RF PAD OF NOZZLE N1,N2,N3,N4,

N5,N6,N7,N8,N11,M1 AND M2 AT A PRESSURE OF 0.5kg/cm 2 CHECKED AND

FOUND NO LEAKS

TANRUB LININGS PVT LTD EDAC/TFL

 TANRUB LININGS PVT LTD
PROJECT QAP NO: TFL/TLPL/019/20.01.2016
CUSTOMER: TUTICORIN ALKALIN CHEMICALS AND FERTILIZERS LIMITED.
THOOTHUKUDI.
PROJECT: BICARB CIRCULATION TANK (TK-1254)
PURCHASE ORDER NO: CDR/TANKS/TLPL/007
DRAWING NO: 019/TLPL/TACFL/15-16 REV:3
TANRUB DOC.NO: TFL/TLPL/019/20.01.2016
INSPECTION DATE: 31/03/2016
WATER FILL TEST REPORT

WATER FILL TEST HAS BEEN CARRIED OUT AT 1 HOUR AND FOUND NO LEAKS ON

RF PAD,WELDS AND NOZZLES

TANRUB LININGS PVT LTD EDAC/TFL

 TANRUB LININGS PVT LTD
PROJECT QAP NO: TFL/TLPL/019/20.01.2016
CUSTOMER: TUTICORIN ALKALIN CHEMICALS AND FERTILIZERS LIMITED.
THOOTHUKUDI.
PROJECT: BICARB CIRCULATION TANK (TK-1254)
PURCHASE ORDER NO: CDR/TANKS/TLPL/007
DRAWING NO: 019/TLPL/TACFL/15-16 REV:3
TANRUB DOC.NO: TFL/TLPL/019/20.01.2016
INSPECTION DATE: 31/03/2016
VISUAL INSPECTION REPORT

VISUAL INSPECTION WAS DONE ON THE BELOW MENTIONED ITEMS.

THE COMPONENTS IS FREE FROM VISUAL DEFECTS-FOUND SATISFACTORY

1. ALL LS & CS JOINT LOCATIONS

2. SHELL WITH BOTTOM PLATE AND TOP CONE PLATE
3. ALL NOZZLE AT INNER & OUTER LOCATIONS.
4. ALL INTERNAL ATTACHMENTS.

TANRUB LININGS PVT LTD EDAC/TFL

 TANRUB LININGS PVT LTD
PROJECT QAP NO: TFL/TLPL/019/20.01.2016
CUSTOMER: TUTICORIN ALKALIN CHEMICALS AND FERTILIZERS LIMITED.
THOOTHUKUDI.
PROJECT: BICARB CIRCULATION TANK (TK-1254)
PURCHASE ORDER NO: CDR/TANKS/TLPL/007
DRAWING NO: 019/TLPL/TACFL/15-16 REV:3
TANRUB DOC.NO: TFL/TLPL/019/20.01.2016
INSPECTION DATE: 31/03/2016
NOZZLE WITH FLANGE FITUP REPORT

NOZZLES N1,N2,N3,N4,N5,N6,N7,N8,N9,N10,N11,M1 & M2 PIPE WITH FLANGE

FITUP AND WELDING CHECKED AND FOUND SATISFACTORY

TANRUB LININGS PVT LTD EDAC/TFL

 TANRUB LININGS PVT LTD
PROJECT QAP NO: TFL/TLPL/019/20.01.2016
CUSTOMER: TUTICORIN ALKALIN CHEMICALS AND FERTILIZERS LIMITED.
THOOTHUKUDI.
PROJECT: BICARB CIRCULATION TANK (TK-1254)
PURCHASE ORDER NO: CDR/TANKS/TLPL/007
DRAWING NO: 019/TLPL/TACFL/15-16 REV:3
TANRUB DOC.NO: TFL/TLPL/019/20.01.2016
INSPECTION DATE: 24/05/2016
SANDBLASTING REPORT

SAND BLASTING ON INNER SURFACE CHECKED AND MEET THE REQURIEMENT AS

PER SA2.5 AND FOUND SATISFACTORY

TANRUB LININGS PVT LTD EDAC/TFL

 TANRUB LININGS PVT LTD
PROJECT QAP NO: TFL/TLPL/019/20.01.2016
CUSTOMER: TUTICORIN ALKALIN CHEMICALS AND FERTILIZERS LIMITED.
THOOTHUKUDI.
PROJECT: BICARB CIRCULATION TANK (TK-1254)
PURCHASE ORDER NO: CDR/TANKS/TLPL/007
DRAWING NO: 019/TLPL/TACFL/15-16 REV:3
TANRUB DOC.NO: TFL/TLPL/019/20.01.2016
INSPECTION DATE: 24/05/2016
SURFACE CLEANING REPORT

SURFACE CLEANING HAS BEEN CARRIED OUT AS PER IS 4682 PART-1 AND FOUND

SATISFACTORY

TANRUB LININGS PVT LTD EDAC/TFL

 TANRUB LININGS PVT LTD
PROJECT QAP NO: TFL/TLPL/019/20.01.2016
CUSTOMER: TUTICORIN ALKALIN CHEMICALS AND FERTILIZERS LIMITED.
THOOTHUKUDI.
PROJECT: BICARB CIRCULATION TANK (TK-1254)
PURCHASE ORDER NO: CDR/TANKS/TLPL/007
DRAWING NO: 019/TLPL/TACFL/15-16 REV:3
TANRUB DOC.NO: TFL/TLPL/019/20.01.2016
INSPECTION DATE: 24/05/2016
SHEET DRAWING REPORT

FOR ENTIER TANK TO SPECIFIED THICKNESS OF 1METER WIDTH X 2.5 mm

THICKNESS IS CHECKED WITH COATMETER AND FOUND SATISFACTORY

TANRUB LININGS PVT LTD EDAC/TFL

 TANRUB LININGS PVT LTD
PROJECT QAP NO: TFL/TLPL/019/20.01.2016
CUSTOMER: TUTICORIN ALKALIN CHEMICALS AND FERTILIZERS LIMITED.
THOOTHUKUDI.
PROJECT: BICARB CIRCULATION TANK (TK-1254)
PURCHASE ORDER NO: CDR/TANKS/TLPL/007
DRAWING NO: 019/TLPL/TACFL/15-16 REV:3
TANRUB DOC.NO: TFL/TLPL/019/20.01.2016
INSPECTION DATE: 24/05/2016
RUBBER LINING REPORT

FOR ENTIER INNER TANK TO SPECIFIED THICKNESS OF 5mm THK PER DOUBLED

WITH TWO LAYERS EACH 2.5mm THK IS CHECKED WITH COATMETER AND FOUND

SATISFACTORY

TANRUB LININGS PVT LTD EDAC/TFL

 TANRUB LININGS PVT LTD
PROJECT QAP NO: TFL/TLPL/019/20.01.2016
CUSTOMER: TUTICORIN ALKALIN CHEMICALS AND FERTILIZERS LIMITED.
THOOTHUKUDI.
PROJECT: BICARB CIRCULATION TANK (TK-1254)
PURCHASE ORDER NO: CDR/TANKS/TLPL/007
DRAWING NO: 019/TLPL/TACFL/15-16 REV:3
TANRUB DOC.NO: TFL/TLPL/019/20.01.2016
INSPECTION DATE: 24/05/2016
SPARK TEST REPORT

SPARK TEST HAS BEEN CARRIED OUT WITH 25KVA ELECTRIC POWER AS PER IS

4682 PART-I CHECKED NO PIN HOLES / DISCONTINUITY AND FOUND

SATISFACTORY

TANRUB LININGS PVT LTD EDAC/TFL

 TANRUB LININGS PVT LTD
PROJECT QAP NO: TFL/TLPL/019/20.01.2016
CUSTOMER: TUTICORIN ALKALIN CHEMICALS AND FERTILIZERS LIMITED.
THOOTHUKUDI.
PROJECT: BICARB CIRCULATION TANK (TK-1254)
PURCHASE ORDER NO: CDR/TANKS/TLPL/007
DRAWING NO: 019/TLPL/TACFL/15-16 REV:3
TANRUB DOC.NO: TFL/TLPL/019/20.01.2016
INSPECTION DATE: 24/05/2016
VULGANISATION REPORT

VULGANISATION HAS BEEN CARRIED OUT BY STEAM AND VISUALLY CHECKED BY

THERMOMETER\PRESSURE GUAGES AS PER IS 4682 PART-I FOUND

SATISFACTORY

TANRUB LININGS PVT LTD EDAC/TFL

 TANRUB LININGS PVT LTD
PROJECT QAP NO: TFL/TLPL/019/20.01.2016
CUSTOMER: TUTICORIN ALKALIN CHEMICALS AND FERTILIZERS LIMITED.
THOOTHUKUDI.
PROJECT: BICARB CIRCULATION TANK (TK-1254)
PURCHASE ORDER NO: CDR/TANKS/TLPL/007
DRAWING NO: 019/TLPL/TACFL/15-16 REV:3
TANRUB DOC.NO: TFL/TLPL/019/20.01.2016
INSPECTION DATE: 24/05/2016
SPARK TEST AFTER VULGANISING

SPARK TEST HAS BEEN CARRIED OUT AFTER VULCANISATION WITH 25KVA

ELECTRIC POWER CHECKED NO PIN HOLES / DISCONTINUITY AND FOUND

SATISFACTORY

TANRUB LININGS PVT LTD EDAC/TFL

 TANRUB LININGS PVT LTD
PROJECT QAP NO: TFL/TLPL/019/20.01.2016
CUSTOMER: TUTICORIN ALKALIN CHEMICALS AND FERTILIZERS LIMITED.
THOOTHUKUDI.
PROJECT: BICARB CIRCULATION TANK (TK-1254)
PURCHASE ORDER NO: CDR/TANKS/TLPL/007
DRAWING NO: 019/TLPL/TACFL/15-16 REV:3
TANRUB DOC.NO: TFL/TLPL/019/20.01.2016
INSPECTION DATE: 24/05/2016
HARDNESS TEST REPORT

HARDNESS HAS BEEN CHECKED BY SHORE A AS 60 TO 70 AS PER IS4682 PART-I

AND FOUND SATISFACTORY

TANRUB LININGS PVT LTD EDAC/TFL

 TANRUB LININGS PVT LTD
PROJECT QAP NO: TFL/TLPL/019/20.01.2016
CUSTOMER: TUTICORIN ALKALIN CHEMICALS AND FERTILIZERS LIMITED.
THOOTHUKUDI.
PROJECT: BICARB CIRCULATION TANK (TK-1254)
PURCHASE ORDER NO: CDR/TANKS/TLPL/007
DRAWING NO: 019/TLPL/TACFL/15-16 REV:3
TANRUB DOC.NO: TFL/TLPL/019/20.01.2016
INSPECTION DATE: 24/05/2016
VISUAL INSPECTION REPORT

VISUAL INSPECTION HAS BEEN CARRIED OUT ON INNER OF THE TANK AFTER

RUBBER LINING AS PER 4682 PART-I AND FOUND NO LOOSE BONDING

TANRUB LININGS PVT LTD EDAC/TFL

 TANRUB LININGS PVT LTD
PROJECT QAP NO: TFL/TLPL/019/20.01.2016
CUSTOMER: TUTICORIN ALKALIN CHEMICALS AND FERTILIZERS LIMITED.
THOOTHUKUDI.
PROJECT: BICARB CIRCULATION TANK (TK-1254)
PURCHASE ORDER NO: CDR/TANKS/TLPL/007
DRAWING NO: 019/TLPL/TACFL/15-16 REV:3
TANRUB DOC.NO: TFL/TLPL/019/20.01.2016
INSPECTION DATE: 24/05/2016
SANDRING & HOLES DRILLING REPORT

SANDRING AND HOLES DRILLING FOR ALL FLANGES ARE CARRIED OUT AS PER IS

4682 PART – I AND FOUND EVEN FLANGE SURFACE SATISFACTORY

TANRUB LININGS PVT LTD EDAC/TFL

 TANRUB LININGS PVT LTD
PROJECT QAP NO: TFL/TLPL/019/20.01.2016
CUSTOMER: TUTICORIN ALKALIN CHEMICALS AND FERTILIZERS LIMITED.
THOOTHUKUDI.
PROJECT: BICARB CIRCULATION TANK (TK-1254)
PURCHASE ORDER NO: CDR/TANKS/TLPL/007
DRAWING NO: 019/TLPL/TACFL/15-16 REV:3
TANRUB DOC.NO: TFL/TLPL/019/20.01.2016
INSPECTION DATE: 31/03/2016
STRUCTURE HANDRAIL/LADDER PRE-ASSY.

THE TRAIAL ASSY. OF STRUCTURES HANDRAIL/LADDERS HAS BEEN CARRIED OUT

AND CHECKED FOUND SATISFACTORY.

TANRUB LININGS PVT LTD EDAC/TFL

TANRUB LININGS PVT LTD

PROJECT QAP NO: TFL/TLPL/019/20.01.2016
CUSTOMER: TUTICORIN ALKALIN CHEMICALS AND FERTILIZERS LIMITED.
THOOTHUKUDI.
 PROJECT: BICARB CIRCULATION TANK (TK-1254)
PURCHASE ORDER NO: CDR/TANKS/TLPL/007
DRAWING NO: 019/TLPL/TACFL/15-16 REV:3
TANRUB DOC.NO: TFL/TLPL/019/20.01.2016
INSPECTION DATE: 24/05/2016
HARDNESS TEST REPORT

HARDNESS HAS BEEN CHECKED BY SHORE A AS 60 TO 70 AS PER IS4682 PART-I

AND FOUND SATISFACTORY

TANRUB LININGS PVT LTD EDAC/TFL