Shree Vijaya Engineering and Construction Pvt Ltd

NTPC Mauda, Nagpur

EHS RISK ANALYSIS

Control Measures
Sub Activity Hazard
(As per company defined procedure)
Excavated will be in slope considering the angle of repose or
Collapse of the sides.
otherwise suitable side protection.

Material fall on the people No material should be stacked at edge of excavated pit.
working in the excavation
Unintentional fall of Hard barricade to be provided for the edge protection.
1 Excavation
People and vehicles into
the excavation.

Struck against objects. Orderly stacking of materials and maintaining good

housekeeping all along.
Access to the excavation Proper access and egress will be provided
2 Manual Material Fall of materials during Pep talk & tool box meeting will be conducted on daily basis
Handling   handling as a routine activity to maintain co-ordination.

Struck against object, slip Special care will be taken to ensure access and approaches free
& fall. from obstruction and slippage & housekeeping. PPE?

Pressed in between object It will be ensured that materials are stacked upon the supports
Removing nails in underneath.
timber.

3 Form work Striking against object Orderly stacking of materials and maintaining good
shuttering housekeeping all along.

Ensuring usage of tag line while lifting materials.

Cordoning of surroundings and display of caution signs.

Fall of Person Only trained person will be engaged
Usage of required life saving devices will be ensured
4  Starter Struck against object.  Orderly stacking of materials and maintaining good
housekeeping all along.

5 Assembly of slip Fall of material. Proper housekeeping will be ensured. Edge Protection?
form Struck against object. 
Fall of person. Orderly stacking of material.

Proper supervision at workplace.

Safety net to be provided both inside and outside.

Daily inspection of entire slip form structure with wooden

planks.

Access and egress will be maintained clear from any

obstruction.

The platform will be provided with handrail Intermediate rail

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 Shree Vijaya Engineering and Construction Pvt Ltd
NTPC Mauda, Nagpur
EHS RISK ANALYSIS
6 Reinforcement 1. Fall of material.
activity
2. Fall of person.
3. Failure of
reinforcement winch.
5.  Slipping of RF bars
while shifting from upper
platform to lower
platform.
6. Improper
communication
7 Concreting.  Hit by object.
Fall of material from
height.
Electrocution.
Failure of slings due to
overload.
Fall of person from
height.
at around 18-20 inches? and toe guard.
9. Job specific training to workmen.
. Horseplay strictly prohibited in work area.
6. Daily inspection of entire slip form structure with wooden
planks.
7. Access and egress always clear from any obstruction.
8. The platform will be provided with handrail Intermediate
rail at around 18-20 inches and toe guard.
9. Job specific training to workmen.
Guide rope to be ensured while lifting of material bucket
Minimize work under suspended items, internally and
externally of chimney? Exclusion zone?
Guide rope to be ensured while lifting of concrete bucket
Minimize work under suspended items, internally and
externally of chimney? Exclusion zone?
Top of platform will be maintained clear from any obstruction.
proper positioning of bucket on upper deck.
All electrical connection should be through RCCB of tripping
sensitivity 30 mA.
Proper earthling to be ensured.
Proper cable routing to be ensured.
Hand lamps to be used for illumination purpose. Shrouded
lenses or bulbs to prevent and minimize breakage
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 Shree Vijaya Engineering and Construction Pvt Ltd
NTPC Mauda, Nagpur

EHS RISK ANALYSIS

Slings will be tested by third party and test certificate will be

ensured.

Uses of PPE’S will be ensured.

Waste concrete materials will be removed periodically.

Eating, drinking or keeping of food stuff near the machine shall

not be allowed.

Only authorized operator shall work on mixer machine.

Nobody shall be allowed to work near mixture machine with
loose clothing.

All the moving parts to be guarded.

Before engaging workmen, Job specific training to be ensured.

8 Guide rope to be used while lifting of stair towers.

All loose materials will be disposed of suitably.

Hit by object.
  Uses of PPE’s will be ensured.
Fall of material from
height. Handrail shall be provided.

 Formwork stair. Fall of person from Gratings shall be fixed with appropriate bolts & nuts.
height.
Proper & Rigid ties with permanent structure at every 6mtr. 
Failure of rope pulley.
Quality of the material shall be ensured before erection.
Collapse of stair tower.
Height work passes to be ensured

9 Finishing  Fall of material from Barricading to be ensured around openings and edge
height. protection.

Fall of person from Housekeeping to be ensured periodically.

height.
Materials will be stacked in a proper way.
Struck against object.
Full body safety harness will be anchored along with a rigid
Foreign body into eye. structure.

Chipping goggles to be used while chipping.

Regular checking of ladder and hand railing from middle

platform to Masson platform.

Safety net to be tied both inner side and outer side of slip form

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 Shree Vijaya Engineering and Construction Pvt Ltd
NTPC Mauda, Nagpur

EHS RISK ANALYSIS

structure.

Critical screening to be ensured. 

Warning boards to be displayed.

10 Proper stacking of material to be ensured.

Proper access and egress to be maintained.

Proper communication between operator and signal man shall

be ensured.
Struck against object.
Loading within working load limit.
Slip and fall.
Proper illumination to be ensured.
Diversion pulley Dislocation of pulley
foundation.  from its original position Guide rope to be ensured.
due to overloading or
struck of reinforcement dead man switches to be ensured. Tested and functional
bucket from external
position.   Limit switch and Phone will be checked for its proper
functioning. When suggest start of each period of work;
suggest start and after lunch.

Proper NDT of welding joints shall be being ensured.

11 Proper stacking of material to be ensured.

Proper access and egress to be maintained.

Proper communication between operator and signal man shall

be ensured.

Struck against object. Loading to be allowed within working load limit.

Reinforcement Slip and fall. Proper illumination to be ensured.

winch foundation. 
Dislocation of winch from Guide rope to be ensured 
its original position due to
overloading.  Dead man switches to be ensured.

Limit switch and Phone will be checked for its operation.

Proper NDT of welding joints

12  Inside shed for Fall of person Materials will be stacked properly.

taking plumb
reading. Fall of material from Proper access and egress way to be maintained.
height.

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 Shree Vijaya Engineering and Construction Pvt Ltd
NTPC Mauda, Nagpur

EHS RISK ANALYSIS

Proper illumination to be provided.

Checking for proper size of clamp.

struck against object and Proper ladder to be used.

slip or fall. 
Full body harness to be ensured. 

 
13 Fall of material.
Materials will be stacked properly.
Rail arrangement for
moving concrete Struck against object.
Always rail arrangement will be maintained free from any
bucket. 
obstruction. 
Slip and fall. 
14 Materials will be stacked in a proper way.

Housekeeping will be maintained.

Fall of material from
All electrical connection to be given through RCCB.
height.
Double earthling to be ensured.  
Struck against object.
All electrical cables will be routed properly.
Fall of person from
Curing pump height.
Before lifting any equipment, SWL must be checked.
arrangement. 
Electrocution.
Alert supervision during shifting.
Failure of sling due to
Proper lining or fixing of rails.
overload.
Only certified or tested tools and tackles will be used.
No guard of moving parts.
All rotating or moving part will be covered properly

15 Materials will be stacked properly.

Fall of person from Housekeeping to be maintained.

height.
G.I.pipe will be installed from working deck during the
Curing pipe
Fall of material from slipping, each pipe will be of 3 to 4 meter in length. Suggest
erection. 
height. tether or restraining pipe in case of fall
Falling of pipe.  Proper handling of pipes on mason platform. 

16 Erection of bracket Fall of bracket. Usage of rope while fixing of bracket.

for rest platform and
external platform.  Fall of materials. Proper handling of material.

Fall of person from Proper housekeeping to be ensured. 

height. 

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 Shree Vijaya Engineering and Construction Pvt Ltd
NTPC Mauda, Nagpur

EHS RISK ANALYSIS

Life line or fall arrestor to be provided for anchoring of full

body safety harness.

Safety net to be provided.

Nut and bolts will be checked before use. 

17 Usage of rope while fixing of shuttering material.

Proper access and egress to be provided.

PPE’S to be ensured full body harness.

Fixing of shuttering Fall of shuttering
Life line to be provided while anchoring of full body safety
material for materials.
harness.
platform and
corbels.  Fall of materials. 
Training to be conducted while manual material handling. 

Safety net to be tied both inside and outside of slip form

structure

18 Housekeeping to be ensured.

Materials will be stacked properly.

Fall of person from
height. Top of deck will be maintained free from any obstruction due
to moving of concrete trolley.
Fall of material from
height. All electrical connection through RCCB.
Concreting of RC Power cut off electrical vibrator while shifting from one place
Hit by objects.
Shell wall  to other place.
Slip and fall.
 Vibrator needle will be used carefully.
Electrocution.
Thorough skilled screening will be ensured.
 
Right man to be engage for the right job.

19 Welding set and Fall of person from Welding cable shall not be allowed to be laid along with other
Cutting set.  height. power cables.

Fall of material from Welding shall be done in an area with adequate ventilation.
height.
Cable joints with proper cable lug.
Electrocution.
Electrode holder in good condition.
Hit by object.
Apron and leather hand gloves to be used while welding.

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 Shree Vijaya Engineering and Construction Pvt Ltd
NTPC Mauda, Nagpur

EHS RISK ANALYSIS

Keeping hose clear from sharp edges.

Gas cylinders to be shifted only on trolley, Transport only with

valve shrouds fitted

Foreign body in eye.  

Always cylinders will be kept on upright position.
Fire.
All cylinder shall be equipped at both end with flash back
arrestor and non-return valve.

Oil or grease contact with oxygen cylinder or fitting of cylinder

will never be allowed.

20 Proper housekeeping to be ensured.

Materials will be stacked in a proper position. 

Fall of person from
height.
Hydraulic jack will not be overloaded.
Fall of material from
HP hose will be in good condition.
height.
Dismantling of slip Designated operator will do the job.
Hit by object.
form work 
Adopter fitting will be tightened.
Slip and fall.
Rated capacity of power pack will be used and condition of
Failure of hydraulic jack.
power pack will be in good condition.
Access and egress.
Walk way will always be clear from any obstruction.

21 Provision of dust mask.

Health hazard. Proper supervision must be ensured.

Health issues and Human behaviour (Lack Pep talk or tool box talk meeting. 
human factor  of awareness) 
Motivational program (rewards) and penalty system.
( Attitude problem)
Before engaging at the job, induction of workmen

22 General   Provision of fire extinguisher at site.

arrangement  
Proper communication system.

First aid box must be available at top.

The shuttering cleaning gang shall be instructed to clear the

platform at the end of the shift and collected debris should be

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 Shree Vijaya Engineering and Construction Pvt Ltd
NTPC Mauda, Nagpur

EHS RISK ANALYSIS

bought down by winch arrangement.

Site in charge Mr. Loknath Safety Head : Mr. Harish Menon

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