INDUSTRIAL TRAINING REPORT 2020

WALCHAND COLLEGE OF
ENGINEERING,
SANGLI
(POLYTECHNIC WING)

‘INDUSTRIAL TRAINING REPORT’

SUBMITTED BY,
MR.ROHIT RAVINDRA GARATE (210)
MR.ADARSH MANIK SHINDE (220)

DEPARTMENT OF MECHANICAL
ENGINEERING

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ACADEMIC YEAR 2019-20

DEPARTMENT OF MECHANICAL ENGINEERING
(POLYTECHNIC WING)

WALCHAND COLLLEGE OF ENGINEERING,

SANGLI

CERTIFICATE
This is to certify that Industrial Training Report entitled ‘XYZ’ is the work under
my guidance for the partial fulfillment of the award of T.Y. Mechanical Diploma
under Walchand College of Engineering, Sangli for academic year 2020-21.
Place: Sangli
Date:

Mr. Prof. A.V. Kambale Prof. R.G.Bhosale

Project Guide H.O.D. V.P.

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ABSTRACT

ACKNOWLEDGEMENT

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I would like to express my deep and sincere gratitude to my Guide Prof. D.B.
Urunkar, Department of Mechanical Engineering, for guiding me to accomplish
this Industrial Training.
I express my deep gratitude to Mr. A.V.Kamble, Head of Mechanical
Engineering Department, for his valuable guidance and constant
encouragement. I am very much thankful to Mr. R.G. Bhosale, Principal,
Government college of Engineering, Karad.
I would also like to acknowledge the Shankul Engineering Pvt. Ltd., for
allowing me to undergo the Industrial Training at their company. Mr. ABC and
Mr. PQR are acknowledged for providing the information and help during
Training period.
Last but not least, it would not have possible for me to complete the training
without support of my family members. Constant encouragement and support
of my Father and Mother made me possible to complete the work.

Place: Walchand College of Engineering, Sangli X. Y. Z.

Date:

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CONTENTS

INTRODUCTION

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KIRLOSKAR OIL ENGINES LIMITED

Kirloskar Oil Engines Limited (earlier known as Kirloskar Engines
India Limited) is engaged in the design, manufacture, marketing and
sale of Diesel Engines, Diesel Generating Sets, their spares and Auto
Components (“Bearings”). The Company was incorporated in January
2009 with the objective of taking over the Engines and Bearings
business of Kirloskar Industries Limited (earlier known as Kirloskar Oil
Engines Limited) pursuant to a Scheme of Arrangement approved by
the High Court of Judicature at Bombay vide its order dated 31 st July
2009 read with its order dated 19th March 2010.
The operations of Company comprise of Engines and Bearings
business. This business segmentation forms the basis for review of
operational performance.
KOEL works in following sectors.

1) POWER GENERATION :
KOEL specialises in the manufacture of both air-cooled and
liquid-cooled diesel engines and generating sets across a wide range
of power output from 5kVA to 3000kVA. We also offer engines
operating on alternative fuels such as bio-diesel, natural gas, biogas
and straight vegetable oil (SVO). The “Kirloskar Green Genset” is the
market leader and most preferred brand among customers in the
power generation and telecom industry in India.
Our customised power solutions suits a wide range of
applications including both standby and prime power requirements.
Our generating sets are available in both open and sound proof,
environmentally friendly canopies.

The major markets served are:

 Service industries such as telecom, IT/ITES, BPO, shopping

malls, hotels, hospitals, and banks; educational and financial
institutions.

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 Infrastructure projects such as airports, roads, bridges,

residential and commercial complexes, townships, high-rise
buildings and many more.
 Other significant industries include engineering, manufacturing,
FMCG, automobile and auto ancillaries, textile,
pharmaceuticals, dairy, and food processing.
 Defence agencies, such as the air force, army and navy, as well
as the coast guard.

2) LARGE ENGINES :

The Large Engines business group (LEBG) manufactures and

markets diesel engines from 2,400 hp to 11,000 hp. The main
applications of these engines are captive power plants (base load /
critical standby - AMF or black start) and marine main propulsion.

Our LEBG division caters to the needs of various organisations

such as the Nuclear Power Corporation of India Ltd., Bharat Heavy
Electricals Ltd. and consultants like Engineers India Ltd., MECON,
DCPL, PDIL, Bechtel, Fichtner etc.

3) AGRICULTURE :

In the agriculture market, we fulfil the motive power needs of

customers; essentially farmers, who require products in 3 hp to 130
hp in the global agri space. We manufacture a variety of quality
diesel pumpsets and agri engines powering more than 25
applications across five sectors.

Our pumpsets have been greening the soils of India, Egypt, Africa,
and Latin and Central America. We are the most preferred brand
amongst farmers because of our reliable performance and fuel
efficiency.

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4) INDUSTRIAL ENGINE :

The Industrial Engine business group's activities are moulded

according to the motive power needs of customers who require
products from 20 hp to 800 hp in the Industrial Engine space globally.
We manufacture a variety of quality diesel engines powering more
than 85 Industrial Engine applications across seven sectors.

KOEL engines are the preferred choice when it comes to powering

earth moving, construction, mining, fluid handling, material handling
equipments and marine applications.

All our engines are emission-compliant and fulfill EPA Tier III / EU
Stage III emission norms and are future-ready for EPA Tier-IV / EU
Stage-IV.

MANUFACTURING FACILITIES :

Four facilities with a workforce of more than 3100 people.

Kirloskar Oil Engines Ltd (KOEL) has a nation-wide network of operations that
delivers high-quality products. We have advanced manufacturing units in India
at our Pune, Nashik, Rajkot and Kolhapur plants. Our state-of-the-art
manufacturing facilities ensure that KOEL engines are manufactured in an
optimised and eco-friendly manner.

The Pune-based unit additionally includes administrative, sales & marketing,

sourcing & testing and validation facilities.

Our large engines facility at Nashik includes a machine shop and assembly line
capable of manufacturing most of the necessary components for in-line and
vee engines. Our engine test facility is well-equipped to test engines from 2.5
MW to 10 MW dynamometers. We also have facilities to test diesel generating
(DG) sets up to 5 MW rating.

The manufacturing plants are well-equipped with advanced CNC machinery;

they have modern, cutting-edge technology for the machining of all critical
components. The units are safe, environment friendly and energy-efficient.

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KOEL strives to continuously improve its production lines. The manufacturing

facilities are consistently upgraded and improved to ensure total built-in
quality at a competitive cost.

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VALUES AND MISSION

KOEL believes in and lives by the motto - “Enriching Lives”

We have consciously chosen to infuse vibrancy into our culture, and
synergised it with greater dynamism and accelerated performance. Our value
process is focused on the manner in which our stakeholders think, feel and act.
Quality, Customer focus, Respect for people and Integrity form the
cornerstones of our conduct at KOEL. Our values and beliefs are the guiding
principles in decision making and clearly influence our management functions. At
KOEL, tradition is well aligned with organisational character and identity.
In its long journey, the Kirloskar Group has relentlessly pursued business
ethics that continuously strive for customer satisfaction by focusing on customer
desires. We emphasise the quality of the products we manufacture. We never
negotiate quality for quantity and always strive hard to deliver the best products
and services to our customers.
Respect for the individual is another value that is deeply ingrained in our
culture and is reflected in our behaviour. Respect for our employees as well those
with whom we interact is given prime importance.
Our motto reaffirms our belief in our business in providing state-of-the-art
solutions to millions of people directly or indirectly associated with us and it is this
belief that enables us to deliver our best.
Core Purpose
‘Enriching Lives’ – Bringing about a positive change has been our
mission as well as our driving force. The smile on millions of faces is a
testimony that we have not just achieved it but enriched lives the world
over. Through our critical engineering solutions across industries - from
cooling mega power plants to powering countless applications across
industries, from saving a million tones of food stock to providing standby
power to telecom and defence sectors, and from castings that house
automobile engines to greening deserts, quenching thirsts and fuelling
CNG vehicles -Kirloskar has made a significant difference across
continents. To garner the most valuable asset - a smile of satisfaction.
We have adopted new Vision that reflects what we want to
accomplish by the year 2025 and Values that will help us reach this
objective.

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QUALITY EXCELLENCE
We follow the highest levels of quality adherence

Pursuing "Quality First" principle being the chosen value system,

KOEL continuously takes various measures to make" Built-in Quality"
happen.

Adherence to Quality Management Systems as per the latest

International Standards is a step towards the same. All the plants of
KOEL are certified to ISO/ TS 16949:2009 or ISO 9001: 2008 series of
Standards by ABS Quality Evaluations, U.S.A.

Corporate Quality and Plant level Quality structures enable requisite

planning, control and implementation of Company-wide Quality
Policy and horizontal deployment of best practices in line with the
defined Quality Concept.
 
Besides traditional Quality functions, additional emphasis is on

 Formulating, implementing and monitoring " Quality

Improvement Programs" to prevent Critical Quality issues in a
structured manner. Six Sigma Black Belt and Green Belt
programs with the help of CII.
 Enhanced Capabilities through process control and excellent
manufacturing infrastructure supported by requisite inspection
& testing facilities.
 Providing high performance oriented range of engines and
generating sets with requisite number of quality checks at
every stage of value addition.
 Focused programs to reduce variability and enhance Quality
levels of suppliers
 Assessment and consequent process improvements at Genset
OEM plants.

As a result of its thrust on quality and technology, KOEL enjoys

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national and international recognition in the form of Product

Certification by International Bodies like Factory Mutual (FM),
Underwriters Laboratories (UL).

In its movement towards Business Excellence and with the objective

of achieving International level of Quality, KOEL has adopted CII-
EXIM Business Excellence Model. Through this model and annual
assessment exercises, KOEL is institutionalising continuous
improvement in all its operations.

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ACHIEVEMENTS
 March ended on a high as KOEL was declared the winner of the
‘Golden Peacock Innovative Product/ Service Award’ for the
year 2018, for Mega T. The award was presented at the ‘Golden
Peacock Awards Presentation Ceremony on April 18, in Dubai,
UAE.
 Agri BU felicitated as ‘Champion of Rural Markets’ by The
Economic Times. Over the last 6 years, The Economic Times
Rural Strategy Summit has established a benchmark for leaders
to deliberate on the opportunities offered by rural markets. The
2018 edition of the summit was held on the 26th and 27th of
September, 2018 in New Delhi. During the summit, companies
that had fostered rural markets over the years were selected
and honored, and the BU unit of Kirloskar Oil Engines was
among them!
 Recognition for KOEL at Clarivate India Innovation Awards
2018: Clarivate Analytics Innovation Awards have been
instituted to honor India’s organizations, enterprises, and
institutions for their spirit of innovation. This year, on the 24th
of August, Kirloskar Oil Engines Limited was declared as one of
the top 30 innovators in the ‘corporate’ category

MILESTONES :
 2015:  Kirloskar Oil Engines Ltd signs MoU with MTU Friedrichshafen,
GmbH.

 2014:  KOEL Green – the new brand Identity for KOEL gensets

WINgineering – KOEL’s first CPCB II compliant genset launched
Multipurpose farm equipment – Mega T launched.

 2013:  KOEL enters Limca Book of records for 7 consecutive ‘in time

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wage agreement’ signing since 1995 before its expiry.

 2012:  KOEL enters the residential diesel genset market with the launch of
Chota Chilli

 2011:  KOEL launches its first Corporate Sustainability report.

 2010:  Inauguration of Kirloskar Oil Engines, Kagal Plant.
 2004:  Received TS16949 accreditation.
 2001: Received self-certification status from the Indian Army.
 1999: Received ISO 14001 certification for environment-friendly
manufacturing facilities.

 1998: Received QS 9000 certification.

 1992:  Received ISO 9001 certification for manufacturing operations.
 1979:  Established collaboration with SEMT Pielstick, France.
 1946: Established as Kirloskar Oil Engines Ltd.

 1920: Kirloskar launches its first range of pumps.

 1910: Farm Implements Factory.

 1904: First Indian “Iron Plough”.
 1901: First Indian “Fodder Cutter”.
 1888: Cycle Works at Kirloskarwadi
 1910: Farm Implements Factory.
 1904: First Indian “Iron Plough”.

 1901: First Indian “Fodder Cutter”.

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 1888: Cycle Works at Kirloskarwadi.

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