PowerDel Engineering Sdn Bhd

ROBERT BOSCH
B103 & B112
PENANG

POWERDEL ENGINEERING SDN BHD MAY 2017

 CONTENTS

Page
1.0 INTRODUCTION 2

2.0 PRE-PLANNING STAGE 3

3.0 MATERIAL PRE-INSTALLATION CHECKLIST 4

4.0 CONSTRUCTION STAGE 6

5.0 INSTALLATION METHOD 7

6.0 PROCEDURE FOR SMOKE CURTAIN INSTALLATION 9

7.0 PROCEDURE FOR STARTER PANEL INSTALLATION 11

& WIRING WORKS

8.0 COMPLETION STAGE 12

9.0 POST INSTALLATION CHECKLIST 13

POWERDEL ENGINEERING SDN BHD

Page 1 of 14
Method Statement for Smoke Curtain Installation Project: Robert Bosch B103 &112

1.0 INTRODUCTION

The method statement provides a methodology for the installation of equipment/

material for the proposed smoke curtain system.

It shall consist of

a) Pre Planning Stage

b) Construction Stage

c) Completion Stage

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Method Statement for Smoke Curtain Installation Project: Robert Bosch B103 &112

2.0 PRE-PLANNING STAGE

Content Method of Inspection

1. Submission of drawing - Check drawings and/or
architectural/structural drawings
- Prepare shop drawings
- Check shop drawings against
physical site, condition, e.g. openings
level and size

2. Material fabrication - Check size, colour for

defect/damages to comply with size
and specification
- Check size/ thickness of RHS
framing, screws and bracketary
Ensure all goods are available on
-
standby for work

3. Tools, e.g. electric drills, ladder, - Check hand tools and equipment to
safety belts, helmets ensure good operating conditions

4. Lifting equipment - Check crane/ siccorlift in

stable/secure conditions
- Check hoisting cables pallets are
soundly supported

5. Workers - Check all workers comply to 'Green

Card'
- Ensure all workers comply with
P.P.E.
i.e. have safety boots, helmets and
safety belts working at high level

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Method Statement for Smoke Curtain Installation Project: Robert Bosch B103 &112

3.0 MATERIAL PRE-INSTALLATION CHECKLIST

3.1 General

All materials shall be checked at site and verified by the respect engineer-in-
charge by means of the Delivery order. In addition, they will certify that the
materials are in order by signing off the preceding forms prior to the installation
of the materials. Upon signing off, PowerDel Engineering Sdn Bhd will assign the
contractors to commence work.

In the event of a non-compliance situation, the engineer-in-charge will indicate the

non-compliance at the check-list. The reason of the non-compliance shall be
written down and submitted back to PowerDel Engineering Sdn Bhd for
rectification. Upon rectification of non-compliance by PowerDel Engineering Sdn
Bhd, the material will be re-submitted for certification before commencing work.

3.2 Material Checklist

3.2.1 Smoke Curtain Material Receive Checklist 1

(Pls refer to next page)

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Method Statement for Smoke Curtain Installation Project: Robert Bosch B103 &112

POWERDEL ENGINEERING SDN BHD

Date of Inspection:

Delivery Order No:

Smoke Curtain Material Receive Checklist 1

Item Description Yes No D.O. No Remark

Motorised Smoke Curtain
1.0 Review Material D/O
Check quantity of rollers and curtain
fabric
Check electrical components
Check quantity of boxing
Check quantity of control panel

2.0 Repeat for Other Areas

Fixed Smoke Curtain

1.0 Review Material D/O
Check condition and size of RHS
framing / G.I capping (flat bar)
Check fabric material colour
Check quantity of materials.

Remark/Non-compliance report:

Signature :

Name :

POWERDEL ENGINEERING SDN BHD Page 5 of 14

Method Statement for Smoke Curtain Installation Project: Robert Bosch B103 &112

4.0 CONSTRUCTION STAGE

Comprises of: -

A. Installation Procedure

- Motorised Smoke Curtain

- Fixed Smoke Curtain

B. Wiring Installation

C. Procedure of Panel Installation

D. Procedure of Conduit/ Wiring Installation

POWERDEL ENGINEERING SDN BHD Page 6 of 14

Method Statement for Smoke Curtain Installation Project: Robert Bosch B103 &112

5.0 INSTALLATION METHOD

5.1 Motorised Smoke Curtain

The major components of the smoke curtain comprises of:

- Smoke curtains rolled up with individual rollers

- Control panel
- Motor inside the tubular roller which controls the ascend/descend of the curtains
- Weight bottom bar which pulls the curtain down
- Boxing to enclosed the smoke curtain and the rollers above the ceiling level

The following is the step installation procedures for motorized smoke curtains.

1. Site measurement of actual curtain dimension.

2. Factory fabrication of smoke curtain boxing based on site measurement.

3. Material (smoke curtain boxing) is sent to site by transporter and visually

check by site supervisor according to material check list Delivery note is
endorsed and recorded. If non-compliance, PowerDel Engineering Sdn Bhd
to resolve non-compliance, material rectified and re-inspected.

4. Installation of smoke curtain boxing by contractors using hanger rods and

MS angles to hold the boxing.

5. Layout wiring from control panel to smoke curtain units.

6. Material (smoke curtains, rollers and electrical components) arrived to site

and visually checked by site supervisor according to material check list.
Delivery note is endorsed and recorded.

7. Hoist the materials to respective floor and installation of the curtains.

8. Termination of all wiring to the motors and panels.

9. Power supply to the panels and manual testing of roller

ascending/descending.

10. Setting of upper limits and lower limits for the curtains level adjustment.

11. Manual testing of rollers ascending/descending based on pre-set upper and

lower limits.

12. Ascend the rollers in UP position until F.F.L. / 2.1m from F.F.L. and ceiling
has been completed.

13. Installation of the bottom bars.

POWERDEL ENGINEERING SDN BHD Page 7 of 14

Method Statement for Smoke Curtain Installation Project: Robert Bosch B103 &112

14. Testing the motorised smoke curtain in manual mode and auto mode.

15. Upon completion of smoke curtain installation, the client’s site

supervisor/project manager will inspect the system for conformance to
drawing/specification and quality.

16. Client to check and verified motorised smoke curtain installation and
certified using Post-installation checklist.

5.2 Fixed Smoke Curtain / Barrier

The major components of the fixed smoke curtain comprises of:

- Smoke curtains fabric.

- 25mm x 50mm Rectangle Hollow Section (RHS)
- 25 mm x 0.8mm (thk) G.I plate (flat bar)
- Self tapering screw

The following is the step installation procedures for fixed smoke curtains/barrier.

1. Determine/mark the position/location and make allowances for opening

of M&E services (ductworks/pipework/trunking).
2. Fix the RHS framing to existing trusses at spacing of 1200mm centre by
welding/screw.
3. Cut RHS frame to fit height required.
4. Lift precut fiberglass curtain and fixed onto framing member.
5. Finish joints with all G.I plate/capping with self-tapering screws @ ±
300mm c/c.
6. Where ductworks/pipework/trunking crossing is needed, the fixed
smoke curtain/barrier shall be cut to accommodate the size of duct/pipe
crossing.

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Method Statement for Smoke Curtain Installation Project: Robert Bosch B103 &112

6.0 PROCEDURE FOR SMOKE CURTAIN INSTALLATION

6.1 Motorised Smoke Curtain

Start

Mark location for Identify and mark on ceiling/soffit of slab to

curtain GI boxing indicate location of curtain.

Hoisting of curtain GI Place GI boxing at designated opening

boxing

Cut GI boxing to suit Cut and adjust GI sheeting and finish up edge
size

Place/fix secondary Screw steel frame into slab etc

structural support/frame

Fix GI boxing Place GI on steel frame and securely fastened

with self tapering screw

Fixed curtain rollers Fixed curtain roller to GI boxing and securely

fasten with self tapering screw

Remove excess
material/ rubbish

End

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Method Statement for Smoke Curtain Installation Project: Robert Bosch B103 &112

6.1 Fixed Smoke Curtain

Start

Identify and mark on soffit of slab to indicate

Identify location
location of fixed curtain.

Mark level of
From finished floor level (F.F.L.)
termination above F.F.L.

Confirm with
Consultant on the To be confirm by Consultant
location, installation and
level

Commence fixing RHS Protect floor with plywood where required

framing to existing
trusses / roof frame

Fixed fabric and finished

off with G.I plate Fixed fiberglass fabric onto the RHS framing
(capping) and cut to
level

Visual inspection

Completion

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Method Statement for Smoke Curtain Installation Project: Robert Bosch B103 &112

7.0 PROCEDURE FOR STARTER PANEL INSTALLATION & WIRING WORKS

Start

Identify location Confirm position for control panel

Mark level Make reference to floor finish, mark level

Fixing panel with bolt & nut, ensure

Fix control panel horizontally, clean-up

Confirm the cable routing and fixing the GI

Fix GI conduit
conduit

Pull FR wiring Pull the FR wiring from motorised smoke curtain

unit to the control panel.

Termination of wiring Termination of the FR cable at the control panel &

motorised smoke curtain unit.

Cover installed panel with plastic, and remove

Panel protection
upon testing and commissioning

End

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Method Statement for Smoke Curtain Installation Project: Robert Bosch B103 &112

8.0 COMPLETION STAGE

Content Method of Inspection

1. Removal of excess material - Clean up work place and remove

excess piping, cable from site

2. Testing and commissioning - Re-check all termination of

wiring/piping

3. Handing over of completed - After testing and commissioning

work confirm with Engineer in charge for
emergency

- To carry out briefing for operation of

system

- To submit 'As-Built' drawings,

operation and maintenance manual
including certificate from relevant
authority

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Method Statement for Smoke Curtain Installation Project: Robert Bosch B103 &112

9.0 POST INSTALLATION CHECKLIST

9.1 General

In general, all the materials, i.e., smoke curtains, are checked by external
visual & without any equipment. The checking shall be carried out by
client’s representative in charge with the presence of one PowerDel
Engineering Sdn Bhd personnel.

Checking is done at random using the check list provided.

9.1.1 Smoke Curtain Installation Checklist

(Please refer to next page)

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Method Statement for Smoke Curtain Installation Project: Robert Bosch B103 &112

POWERDEL ENGINEERING SDN BHD

Date of Inspection:

Inspected by: Document no:

Smoke Curtain Installation Checklist

Item Description Yes No Remark

Motorised Smoke Curtain
1.0 Check no of rollers is as per drawing
Check that the quantity of Control Panel is correct
Check that there is backup battery
Check all the wiring termination
Check that curtain ascend/descend
Visual check on smoke curtain
position/damage/misalignment.
2.0 Repeat for Other Areas

Fixed Smoke Curtain

1.0 Check for gap between fiberglass curtain/ fabric
Check joint for penetration of others services is
sealed
Re-check all join between GI angles are well
fastened.

Remark/Non-compliance report:

Signature :

Name :

POWERDEL ENGINEERING SDN BHD Page 14 of 14