WELDING PROCEDURE

SPECIFICATION (WPS)

Final Year Project MME RECORD (PQR)

WELDER QUALIFICATION (WQR)

CEET University of the Punjab, Lahore Pakistan

PROJECT: Final Year Project PROJECT No: P1 QUALIFICATION NOTES:
PROJECT SPECIFICATION: TBW CONTRACT No:
WELDING CODE: ASME IX - 2010 CONSTRUCTION CODE: ASME VIII-Div 1

JOINT TYPE: DOUBLE VEE BUTT WELDING PROCESS: GTAW

EDGE PREPARATION: GRINDING TYPE (AUTO,MANUAL,SEMI-AUTO): MANUAL
INTER PASS CLEANING: CHIPPING AND WIRE BRUSH WELDING PROGRESSION: ↔
FLUID BACKING NO WELDING POSITION: 1G
BACKING MATERIAL TYPE: N/A MODE OF TRANSFER:
POWER SOURCE: DC JOINT DESIGN
WELDING: GTAW ROOT OPENING: 2mm
MACHINE/GUN: ROOT FACE: 1.5-2.5mm
GROOVE ANGLE: 30°
WELD JOINT PREPARATION DETAILS MATERIAL SPECIFICATION

MATERIAL TYPE: ASTMA516

α = β= 60 degree GROUP: 2 P NO 1
f = 1.5 – 2.5 THICKNESS: 40 mm
S1 = 19 CARBON EQUILENT: 0.45
S2 = 19 RANGE QUAL: 5-200 mm
T1 = 40 GRADE: 70
THERMAL TREATMENT
UNITS: mm PREHEAT °C: 180-200C
INTERPASS C°: 150-2000C (Root &Hoot 180-200oC)

P.W.H.T.: No
CONSUMABLE STROAGE PREHEAT SOAK TIME: NO
Hermetically design cylinders with heated oven POST WELD BAKEOUT: NO
Diffusible hydrogen 0.6% max BEFOR WELDING: Bright Metal Surface

WELD PASS DETAILS FILLER METAL DESCRIPTION FLUX PREHEAT HEAT WELDING PARAMETERS/CURREN
OR INTERPASS INPUT TIME LAPSE MAX
F/A GAS TEMP. C° KJ/mm SPEED
NO. SIDE POS. DIR TYPE SIZE SPEC. number AMPS VOLTS POL mm/min
1 Flat * wire 2.4mm ER70S3 6/1 Gas 180-200 2.0-3.3 Depend on Pre Heat 145-150 14 EN 40-50
2 Flat * wire 2.4mm ER70S3 6/1 Gas 180-200 2.5-3.3 Depend on Pre Heat 165-170 14-18 .00 40-50
EN

NOTES: PREPARED BY:

Root Opening as per Joint Design is 2mm TITLE:
All the Weld Beads in Hot pas follow the weld pass detail 1&2
TESTING REQUIRED
REPORT No:
SWPS for SMAW & GTAW for P #1 Gr # 2, use ER70S-2 with E7018

Sec IX MANDATORY APPENDICES E

COMPNAY APPROVAL CLIENT APPROVAL NOTES/STAMP
APPROVED BY: APPROVED BY:

DATE: DATE:
 Welding Sequence

1st layer After Root Pass

Heat Input Kj/mm 2.5-3.3

Filler Wire Diameter mm 2.5
Travel Speed mm/min 40-50
Voltage 14
Amperage 145-150 DCEN

GTAW Process for Hot Pass

2nd Layer Hot Pass

Heat Input Kj/mm 2.4-3.7

Filler Wire Diameter mm 2.5
Travel Speed mm/min 40-50
Voltage 14-18
Amperage 165-170DCEN

GTAW Process for Hot Pass

 WELDING PROCEDURE
SPECIFICATION (WPS)

Final Year Project MME RECORD (PQR)

WELDER QUALIFICATION (WQR)

CEET University of the Punjab, Lahore Pakistan

PROJECT: Final Year Project PROJECT No: P1 QUALIFICATION NOTES:
PROJECT SPECIFICATION: TBW CONTRACT No:
WELDING CODE: ASME IX - 2010 CONSTRUCTION CODE: ASME VII. Div 1

JOINT TYPE: DOUBLE VEE BUTT WELDING PROCESS: MMAW

EDGE PREPARATION: GRINDING TYPE (AUTO,MANUAL,SEMI-AUTO): MANUAL
INTER PASS CLEANING: CHIPPING AND WIRE BRUSH WELDING PROGRESSION: ↔
FLUID BACKING: NO WELDING POSITION: 1G
BACKING MATERIAL TYPE: N/A MODE OF TRANSFER:
POWER SOURCE: DC JOINT DESIGN
WELDING: SMAW ROOT OPENING: 2mm
MACHINE/GUN: ROOT FACE: 1.5-2.5mm
GROOVE ANGLE: 30°
WELD JOINT PREPARATION DETAILS MATERIAL SPECIFICATION

MATERIAL TYPE: ASTMA516

α = β= 60 GROUP: 2 P No.: 1
f = 1.5-2.5mm THICKNESS: 40 mm
S1 = 19mm CARBON EQUALENT: 0.45
S2 = 19mm RANGE QUAL: 5-200mm
T1 = 40mm GRADE: 70
THERMAL TREATMENT
PREHEAT C°: 180-200C
INTERPASS C°: 150-200C (Root &Hoot 180-200)

P.W.H.T.: No
CONSUMABLE STROAGE PREHEAT SOAK TIME NO
Hermetically design cylinders with heated oven POST WELD BAKEOUT NO
Diffusible hydrogen 0.6% max SURFACE BEFORE WELDING Bright T
PREHEAT
WELD PASS DETAILS FILLER METAL DESCRIPTION FLUX HEAT WELDING PARAMETERS/CURR
INTERPAS TIME LAPSE
OR INPUT
S TEMP. MAX
GAS KJ/mm
NO. SIDE POS. DIR TYPE SIZE SPEC. F/A #. C° AMPS VOLTS POL speed
1 Flat * Electrode 3.2mm E7018 4/1 N/A 150-200 2.4-3.0 Preheat 180-185 26 EP 80-85
2 Flat * Electrode 3.2mm E7018 4/1 N/A 150-200 2.0-2.7 Preheat 160-165 25 EP 80-85
3 Flat * Electrode 3.2mm E7018 4/1 N/A 150-200 2.4-3.0 Preheat 180-185 25 EP 80-85
mm/min
NOTES: PREPARED BY:
Root Opening as per Joint Design is 2mm TITLE:
All the Weld Beads in filling follow the weld pass detail 3-5
TESTING REQUIRED
SWPS for SMAW & GTAW for P #1 Gr # 2, use ER70S-2 with E7018 REPORT No:
Sec IX MANDATORY APPENDICES E

TEST PLATE IDENTIFICATION CONSUMABLES/DETAILS

COMPNAY APPROVAL CLIENT APPROVAL NOTES/STAMP
APPROVED BY: APPROVED BY:
DATE: DATE:
 Welding Sequence

3rd Layer Filling SMAW

Heat Input Kj/mm 2.4-3.0

Filler Wire Diameter mm 3.2
Travel Speed mm/min 80-85
Voltage 26
Amperage 180-185 DCEP

4th Layer Filling SMAW

Heat Input Kj/mm 2.0-2.7

Filler Wire Diameter mm 3.2
Travel Speed mm/min 80-85
Voltage 25
Amperage 160-165 DCEP

5th Layer to onward SMAW

Heat Input Kj/mm 2.4-3.0

Filler Wire Diameter mm 3.2
Travel Speed mm/min 80-85
Voltage 25
Amperage 180-185 DCEP

Note: Aim is to overlap the existing bead 50% To 70% with proceeding bead in each layer.
 Bead Sequence

The middle bead overlaps the right-hand bead by about 50% of the bead width, and that the remaining
heat-affected zone of the first bead is much smaller than the remaining heat-affected zone of the
middle bead. The left-hand bead overlaps the middle bead by about 10%, resulting in very little effect on
the heat-affected zone of the middle bead.