Inspection and Test Plan - Hot Dip Galvanising

IDBF-ED-JSPDS-F0005

DEFINITIONS

1. Hold Point (H) - An activity identified in the ITP beyond which further work shall not proceed without

the attendance of the nominated inspector. In case of a "Hold Point" of the Company ( BP), the

Contractor shall not proceed with the WORK without the Company (BP) or its representative being

present, except where the Company ( BP) has notified the Contractor in writing that it may proceed

2. Witness Point ( W ) - An activity identified in the ITP required to be witnessed by nominated inspector.

In the case of a "Witness Point" of the Company ( BP), the Contractor may proceed with the inspection

a n d / or testing activity if the Company ( BP) or its representative is not present after being provided with

the required written notice

3. Review Point (R) - The process of verifying by examination of documentary evidence that nominated

inspections and / or tests have been satisfactorily conducted. This evidence must be offered to the

Company ( BP) for review as soon as practicable. This will not hold any activities.

4. Monitoring Point (M) - random check by direct or indirect inspection of the conformance of the item or

activity.

ABBREVIATIONS USED

BP = BRITISH PETROLEUM (COMPANY)

PRO = PROSPERA BRILLAR INDONESIA (SUBCONTRACTOR)
SIKB = SAIPEM (CONTRACTOR)
SGPL = SUPER GALVANISING PTE LTD(VENDOR)
INSPECTION & TEST PLAN - HOT DIP GALVANISING

QUALITY CONTROL ACCEPTANCE INSPECTION SURVEILLANCE VERIFIYING

No, ACTIVITY IN5P.BY CRITERIA I PRO [ SIKB I BP DOCUMENTS

1.0 RECEIVING & JIGGING MATERIALS

l:Roeeivo ,:�ome.,.s pa1U/

MD & Gelo
1.1 Artiles including ICC Rocelvin Dopl Super-01 GP
Pass/Delivery Order
Inspection

Confirm perts/adicls received

MRD & Gal
1.2 as par imitlel ARD (1m & MD Receiving Dept Super-01 GP
Puss/Delivery Order
Details

Ensure suitable material ta

1.3 gavoniso and bolas f

or hanging Wu Tying Dept Super-01 GP MD(Depl Copy)

and safety ext

Tying of materials t
o Jig

1.4 gecuroly wth suitable wire typo ware Tying Dept Super.01Gp RD(Dept

Copy)
according to material weight

lssua Job Sheet and record jig

number and verify quantity ts

1.5 Wting Dopf Super-01 GP MRD(Dept Copy)
per MD after fgging +

complete

2.0 PRETREATMENT & SURFACE PREPARATION

Ascertain presence of grease

2. 1 and duration for caustic soda Chemical Dept Super-01 G Job Sheot

mets/on

Withdraw from caustic toda

22 and check for remaining grease Chemical Dept Super-01GP Job Sheet

an into of with water

Immerse to suitable acid tank

2.3 according t tho ztato and Chemical Dept Super.01 GP Job Sheot

amount of rut/nil tales

Check to ensure thoroughly

2.4 leaned tee than proceed to Chemical Dopl Sup0r.01 GP Job Shoot

flax tank after rinsing

Flux treatment according to

2.5 material thickenoss prior to Chomicsl Dept Sup6r-01 Gp Job Shot

galvanising

3.0 HOT DIP GALVANISING MATERIAL

Eneur total overage of flux

3.1 tolutlon on steal zutaco and all Galvanising Dept Sp6r-01 GP Job Saet

popor hole presont

pehoat prior to immorslon into

3.2 zi
nc bath, ailmmnlng to be done Galvanising Dept Super-01Gp Job Shoat

boor¢ immersion

wahdrawal ofter skimming and

adoquale bath timo, clot

3.3 Galvanising Dept Sup6r-01 GP Job Sect
0xcos zinc and tomovo ath if

accessible

4.0 QUENCHING

Pe.ooling by air prior to

4.f Galvanising 0opt Supor.01 GP Job Soet
musing into quench tank,

Un,ig and racking followed by

vorifying and indication of client Job Sheet & MRD(Dept

4.2 Witing Dopt Super-01 GP

nano and MD number on Copy)

maloriels

5.0 FINISHING

rnsfer t
o finishing area

Job Sheet & ARD(Dept

5. specific t
o molerial lypo for Finl±ting Dept Super-01 GP

Copy)

touch-up

Remove any sharp pikes and

Job Sheet & MRDept
5.2 exos zing, chock for bare Finishing Dpt Super-01 GP

Copy)
tpots and touch up accordingly

6.0 INSPECTION

Perform lnpocion as per

Super.01 GP
AST-A123 r0qui emonts with Job Sbeet & ARD'Dept
61 0C Dept AST1M-A123
otltoctor Coating thickness Copy)
IDBF-ED-JSPDS-F0005
reader

7.0 DELIVERY

Verify ARD umber ond

material quantlos bolero Reloaso Noto &

71 Delivery Dept Sup6r01 GP
loading to vehicto raturning t
o MD(Dept Copy)

client sito