DDDV NEW RICE FLOUR MILL PROJECT – MOJOKERTO WEEKLY PROGRESS REPORT NO.

11

NEW RICE MILL PROJECT PT.PADI FLOUR NUSANTARA

MOJOKERTO – INDONESIA

WEEKLY REPORT
MAIN CONTRACT WORKS
NO. 011
20th May –26th May 2019

Disetujui oleh : Diperiksa oleh : Disiapkan oleh :

PT. Padi Flour Nusantara PT. TeamworX PT. SINAR GUNUNG SEJATI

Project Manager Construction Manager Project Manager Quantity Survey

CONTENTS
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DDDV NEW RICE FLOUR MILL PROJECT – MOJOKERTO WEEKLY PROGRESS REPORT NO.11

1. Executive Summary ……………………………………………………………………………………3

2. Progress of This Week ………………………………………………………………………………..3
3. Area of Concern Engineering……………………………………………………………………….7
4. Summary of Construction & Tracking Performance Progress ……..……………...8
5. Two Week-Look a Head Schedule ………………………………………………………….22
6. Progress Photo ………………………………………………………………………………..24
7. 3D Progress Review ………………………………………………………………………………..28
8. Equipment Report & Weather Report………………………………………………………..29
9. Man Power Report …………………………………………………………………………………30
10. Summary of Material On-Site ………………………………………………………….31

1. Executive Summary
( Completed and on-going Major Critical Works )

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DDDV NEW RICE FLOUR MILL PROJECT – MOJOKERTO WEEKLY PROGRESS REPORT NO.11

A. Production Building
1) Completed Work :
 Casting Concrete Tie beam at Zone C As Grid 37A B1-E1
 Excavation Boiler area at As Grid N1-M1
 Excavation Foundation area F3, and F5 at Zone A
 Fabrication Rebar Boiler, F3, F5, F7, and F8
 Erection Main Frame ( Rafter R1, Rafter R2, Steel Column SC1, Steel Column
SC2A) at Zone B as grid P-J1
 Connecting Steel Beam (SB1) to Steel Column (SC1) Zone A without 100% of
torque at Zone B as grid P-J1

2) On-going :
 Excavation Wet Process area in
 Installation Rebar Boiler, F3, F5, F7, and F8
 Casting Concrete F3, F5, F7, and F8
 Erection Main Frame ( Rafter R1, Rafter R2, Steel Column SC1, Steel Column
SC2A) at Zone C as grid J1-B1 in
 Connecting Steel Beam (SB1) to Steel Column (SC1) Zone A without 100% of
torque at Zone B as grid P-J1 in
 Excavation F5 at grid Q1-P

3) On- Schedule :
 Back Filling with imported Material at Zone C as grid 32A-39A;B1-D1 30th
May 2019
 Disposal Pile Concrete to elevation ground Slab in 09th June 2019
 Back Filling with imported material at Zone A as grid 37A-39A;Q1-S1 09th
June 2019
 Casting Slab Pit Bottom Slab Daily Bin 22nd Mei 2019
 Install form work PC and F3 wet process area at Zone B 15 th June 2019
 Fabrication and installation rebar

B. Finish Good Warehouse

1) Completed Work
 Fabrication rebar footplate and pedestal
 Un-install Roof at Grid F14 – F23
 Painting Steel Rafter (Brushing, Cleaning, Coating ) at Grid F14 – F23
 Cleaning FAMSUN Area

2) On-going

3) On-schedule
 Casting Concrete Footplate and Foundation 27th May 2019

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 Un-install Roof at Grid F1 – F14 depend of FAMSUN tools

 Installation Anchor Bolt 26th May 2019
 Re-install rear canopy 26th May 2019
 Chiping Slab Grid F13-F23 10TH June 2019

C. Intake Building
1) Completed Work :
 Excavation Main Pit Area at grid 28 A - 29 A
 Excavation Foundation

2) On-going
 Casting lean concrete at Pit area
 Fabrication Rebar Pit and Foundation
 Install Form work side of Wall Pit
 Disposal existing rigid concrete

3) On-Schedule
 Casting Slab 1 Bottom of Pit Intake 28th May 2019
 Excavation Foundation Grid 28A - 31 A 28th May 2019
 Excavation Dock Area 29th May 2019

D. Silo
1) Completed work :

2) On- going :
 Sundries Construction Join Inc. Filler

E. Office Building

1) Completed work :
 Rebar fabrication
 Installing bottom rebar Continues Footing and Footplate at grid 37A - 38 A
 Installing Tie Beam rebar at grid 37A – 38 A

2) On- going :
 Casting Concrete Continues Footing
 Casting Tiebeam Concrete
 Fabrication and Installation Column Rebar and Balk at Ground Flour
 Casting Column Rebar Ground Flour

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DDDV NEW RICE FLOUR MILL PROJECT – MOJOKERTO WEEKLY PROGRESS REPORT NO.11

3) On-Schedule :
 Installation Form work and Support Column and Balk
 Casting Concrete Column 1st Floor
 Casting Balk concrete 1st Floor
 Installation Rebar column 1st Floor
 Install Deck Slab GF

F. WWTP
1) Completed work :
 Excavation at Zone 1
 Excavation at Zone 3
 Excavation at Zone 2
 Anti-termite Zone 1


2) On- going :
 Anti-termite Zone 3
 Anti-termite Zone 2
 Back Filling to Elevation of Bottom Slab with imported material at Grid W1-
W3 ; WB-WG
 Compacted and CBR 80% at Zone 1-3 , Grid W1-W3 ; WB-WG
 Casting LC at Zone 1-3 Grid W1-W3 ; WB-WG
 Fabrication Bottom Rebar and Retaining Wall Zone 1&3

3) On-Schedule :
 Installation Rebar of Retaining Wall and Ground Slab
 Casting Slab Concrete ( Bottom of Pit ) at Zone 1&3
 Installation Retaining wall form work at Zone 1

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2. Progress of This Week

Recapitulation Progress of This Week :

1. Bill 01 Preliminaries : d. Deviation : 1.65 %

a. Plan of This Week : 2.60 %
b. Actual Progress of This Week : 0.00%
c. Progress until This Week : 1.80 % 5. Bill 06 Silo :
d. Deviation : 0.45 % a. Plan of This Week : 6.66%
b. Actual Progress of This Week : 0.00 %
2. Bill 03 Production Building : c. Progress until This Week : 6.18 %
a. Plan of This Week : 27.43 % d. Deviation : -0.48 %
b. Actual Progress of This Week : 0.73 %
c. Progress until This Week : 19.80 %
d. Deviation : -7.63 % *Deviation Refer to Rev1 Master
3. Bill 04 Finished Good Ware House :
Schedule
a. Plan of This Week : 0.75 %
b. Actual Progress of This Week : 0.17 %
*Rekapitulasi Terlampir
c. Progress until This Week : 0.75 % *Office Building and WWTP on- Process
d. Deviation : -0.58 %
Maping

4. Bill 05 Intake Building :

a. Plan of This Week : 0.00 %
b. Actual Progress of This Week : 0.00 %
c. Progress until This Week : 1.65 %

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3. Areas of Concern Engineering

1) Perubahan elevasi pada embedded plate akibat tingginya slab existing pada saat setelah
pengecoran, gambar permohonan elevasi embedded plate pada Shop drawing ( SGS – STR –
CL-1024-E, SGS – STR – CL-1024-F, SGS – STR – CL-1024-G, SGS – STR – CL-1024-H)
,perubahan berdasarkan Reverensi Shop Drawing ( SGS – STR – CL-1024) dan RFI no. RFI-
SGS-013
2) Adjustable elevasi pada pedestal diarea Production Building, berkaitan dengan posisi frame
Clading agar sejajar dengan frame lainnya (SGS – STR – BP – 1008 ,1003,1004,1005)
3) SI additional work ( WWTP, Office, Car Park, Motorcycle Park, PLN Substation, Pump Room,
Weight Bridge, Waste Storage ) berdasarkan S.I No : 3637/SGS/003
*lampiran 01
4) Permit Excavation Warehouse, Excavation WWTP, Excavation Intake Building, Excavation
Office area, Installation Rebar Office Still not Ready.

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4. Summary of Construction Tracking Performance Progress

4.1 Sumarry Progress & Critical Works ( Production Building )

a. Production Building

COMPLETE

ON-GOING

ON-SCHEDULE

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b. Warehouse

COMPLETE

ON-GOING

ON-SCHEDULE

c. Silo

COMPLETE

ON-GOING

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d. Intake

COMPLETE

ON-GOING

ON-SCHEDULE

e. WWTP

COMPLETE

ON-GOING

ON-SCHEDULE

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f. Office

COMPLETE

ON-GOING

ON-SCHEDULE

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3.1 Production Building

A. Tie Beam, and Foundation ( Footplate, and Pilecap )

COMPLETE

ON-GOING

ON-SCHEDULE

*All schedules refer to Executive Summary

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B. Steel Beam Erection ( Production Building )

C. Steel Column Erection ( Production Building )

COMPLETE

ON-GOING

ON-SCHEDULE

*All schedules refer to Executive Summary

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D. Steel Beam Erection ( Production Building )

COMPLETE

ON-GOING

ON-SCHEDULE

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3.2 Ware House

A. Un-Install Roof and Wall Clading ( Warehouse )

COMPLETE

ON-SCHEDULE

UJ

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COMPLETE

ON-GOING

ON-SCHEDULE

3.3 SILO

A. CASTING CONCRETE SLAB WITH FC’ 30MPA

EEE3
ZONA A
COMPLETED
SLAB ZONE A COMPLETE

ON-GOING

ZONA B COMPLETED ON-SCHEDULE

SLAB ZONE B

ZONA C1
FINNISH SLAB
ZONE C1

ZONA C2
FINNISH SLAB
ZONE C2

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B. INSTAL EMBEDED PLATE

ON-GOING

*On-going install Embedded Plate with Chemical –

Anchor, Planning Finish work in 17th May 2019.

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3.4 OFFICE

A.Rebar Continues Footplate Installation ( Office Building )

COMPLETE

ON-GOING
B. Excavation and LC ( Office Building )
ON-SCHEDULE

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3.5 WWTP

A. Excavation WWTP

COMPLETE

ON-GOING

ON-SCHEDULE

B. Filling With Imported Material

COMPLETE

ON-GOING

ON-SCHEDULE

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DDDV NEW RICE FLOUR MILL PROJECT – MOJOKERTO

4. PROGRESS PERFORMANCE
3.6 INTAKE BUILDING

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WEEKLY PROGRESS REPORT NO.10

COMPLETE

ON-GOING

ON-SCHEDULE
DDDV NEW RICE FLOUR MILL PROJECT – MOJOKERTO WEEKLY PROGRESS REPORT NO.10

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5. Two Week Look A Head Schedules

Work for the next two weeks are follows :
Silo Area :
Any work at Silo Building has been completed
Production Building :

 Fabrication Rebar of Pit Rice Cleaning

 Casting Concrete Slab of Pit and Retaining Wall
 Back filling under Ground slab with Imported Material at Zone A,B, and C
 Casting LC under Slab
 Casting Concrete Slab
 Continues excavation Pit Rice Cleaning area
 Verticality check of any steel column has installed
 Grouting bottom of plate
 Fabrication component rice cleaning, wet process,and dry process steel structure

Warehouse Area :

 Un-install roof, rear and side canopy

 Excavation foundation area
 Excavation slab area
 Casting slab concrete
 Disposal side wall to elevation plan

Office Area :

 Casting Column and Balk concrete

 Casting concrete Slab 1st floor
 Install rebar of Slab at GF and 1st Floor
 Fabrication form work for column and balk
Intake Building :

 Finishing Excavation at main pit area

 Fabrication rebar for foundation and Retaining wall
 Fabrication form work pit area, footplate, and pedestal column
 Casting retaining wall Concrete
 Casting Concrete of Bottom Slab Pit

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WWTP area :

 Filling with imported material on the top ground with 500mm layer, compacted CBR
min 80% at Zone 2
 Start Casting concrete LC with fc 15 Mpa
 Preparation Casting concrete for Backwall with fc 30 Mpa’ (incl. Integral)
 Fabrication rebar for foundation and Water Wall
 Fabrication formwork pit area, footplate, and pedestal column

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6. Progress Photo

6.1. Production Building

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6.3 WWTP

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6.4 Intake Building

6.4 Office Building

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6.5 FG Warehouse

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7. 3D PROGRESS VIEW

COMPLETE

ON-GOING

ON-SCHEDULE

COMPLETE

ON-GOING

ON-SCHEDULE

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8. Equipment Report & Weather Report

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9. Man-Power Report (terlampir)

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10.Summary of Material On-Site

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