Spreader Beam Analysis Design Calculatio

Spreader Beam Analysis
Design Calculation
Doc No:EC000120-8
MAGNUM SUBSEA SYSTEMS

SPREADER BEAM ANALYSIS-DESIGN
CALCULATION
Rev Date Description Prepared Checked By Approved Status

By By
A 20/05/2013 Spreader Beam – Susee Tay Zar Ravi
Calculation
Analysis
Customer: Contract No.

DOF
Document Title:
Spreader Beam-Design Calculation

Document No.: Rev:
00
DOF10011-25
1
Design Calculation
Doc No:EC000120-8
1.0 SCOPE:
This docum ent calculated the design of Spreader Bar,Padeye and the Slings
2.0 REFERENCES
2.1 REFERENCE DOCUMENTS
DNV 2.7-1: DNV STANDARD FOR CERTIFICATION No.2.71.

API 17D Annex-K:PADEYE designed based on API 17D Annex-K
3.0 ASSUMPTIONS
1.DAF is Considered as 3 for designing the Spreader bar design
2.Design Factor is Considered as 5 for Sling design
Spreader Beam is designed based on the self weight of Jumper spool

Load and the Connector Weight.Factor of safety is considered as 3.
Weights of the Jumper spool and

Connector:
Overall weight of the Jum per includes Connector :4315kg
1st Connector Weight C1 := 1761.3kg
2nd Connector Weight C2 := 1761.3kg
Jum per pipe Weight includes fluid weight J1 := 933.33kg
Design Factor DAF := 3
1st Connector weight with FOS A1 := C1 ⋅ DAF = 5283.9 kg
2nd Connector Weight with FOS B1 := C2 ⋅ DAF = 5283.9 kg
Jum per with Fluid weight includes FOS act at the JFOS := J1 ⋅ DAF = 2800 kg
COG:
2
Design Calculation
Doc No:EC000120-8
Calculating the load acting at the top and bottom side of the Spreader Beam
due to the jumper load and Connector Weight
Moment about A,
RB := 6713.45kg
RA := 6654.55kg
The reaction force R A and R B are the force which are lifting the Jumper Spool
load and this would be acting downwards of the spreader beam .
Self weight of the spreader Beam SW=6630kg.

Dynam ic Am plification Factor=3
Self weight has been shared on the spreader beam with below specified
loacations with DAF as 3.
3
Design Calculation
Doc No:EC000120-8
Considering the Self Weight of the Spreader Beam to find out the Reaction force at X
and Y: Rx and Ry
Moment about Rx;
15.378 R Y =6713.45 (16.339)+6630 (13.39)+6630(8.65)+6630(3.91)-6654.55(0.961)
Ry := 17905.09kg
Rx := 15352.91kg
The reaction force Rx and Ry are the weight which should be lifted by the top side
padeye.
Shear Force
at Ra=-6654.55kg Shear Force at Ra
Shear Force at Rx
at Rx=8698.36kg
at Sw1=2068.36kg Shear Force at Sw1
at Sw2=-4561.64kg Shear Force at Sw2
at Sw3=-11191.64kg Shear Force at Sw3
at Ry=6713.45kg Shear Force at Ry

at Rb=0 Shear Force at Rb
4
Design Calculation
Doc No:EC000120-8
Bending Moment
Bending Mom ent at Ra
at Ra=0
Bending Mom ent at Rx
at Rx= -6395.02kg m
at Sw1= 19253.75kg m Bending Mom ent at Self Weight1
at Ry= -25265.85kg m Bending Mom ent at Ry
at Rb= 0kg m Bending Mom ent at Rb
Maximum Bending Moment occur at Sw2=29053.47kgm
Designing the Spreader beam dia and thickness based on the m aximum bending
m oment
Outer Diam eter of Pipe OD := 16in
Thickness of the pipe t := 19.11mm t = 0.752⋅ in
ID := ( OD − 2 ⋅ t )
Inner Diameter of the pipe ID = 0.368 m
OD
Y := Y = 0.203 m
2
Moment of Inertia I :=
π
(OD4 − ID4) −4 4
I = 4.37 × 10 m
64
Maximum Bending Moment Mm ax Mmax := 29053.47kg⋅ m
5
Design Calculation
Doc No:EC000120-8
Mmax ⋅ Y ⋅ g
Maximum Stress acting on the Spreader σ :=
Beam I
σ = 132.482 ⋅ MPa
Yield Stress σy := 344MPa
2
Allowable Stress:σall σall := ⋅ σy
3
σall = 229.333 ⋅ MPa
σall
FOS := = 1.731 Factor Of Safety
σ
Designing Padeye at the top of the Spreader Beam
Reaction force acting at two ends of the top side of the Spreader Beam
Rx := 15352.91kg = 15352.91 kg
Ry := 17905.91kg = 17905.91 kg
MGW := Rx + Ry = 33258.82 kg
MGW1 := 33.258tonne
MGW1 := MGW1 ⋅ g = 326.15 ⋅ kN
Padeye -In Plane Loads (Per DNV 2.7-3 Section 3.5.4)
α := 30° Sling angle from vertical
No significant uncertainity in CoG

PL := 0.5
1.2 ⋅ PL⋅ MGW1 Resultant Sling force (RSF) on each

RSF := = 225.963 ⋅ kN Padeye for single point lift.
cos( α)
RSF = 23.042⋅ tonnef
6
Design Calculation
Doc No:EC000120-8
Padeye Design
8
σypadeye1 := 50ksi = 3.447 × 10 Pa padeye m aterial yield
8 Allowable stress (Per DNV 2.7-3,section

σa := 0.85⋅ σypadeye1 = 2.93 × 10 Pa
3.4.3)
9
E := 200⋅ 10 Pa Elastic Modulas for steel
Shackle Selection
Selecting G-2130 Shackle from crossby catalogue 25 ton load lim it.
A := 2.88in Shackle jaw width
B := 2.04in Shackle pin dia
F := 4.19in Shackle Flange Width

Padeye geometry
t := 0.75⋅ A = 2.16⋅ in Minim um Padeye thickness(API 17D-K 2.3.3)

1
t := 0.9 ⋅ A = 2.592⋅ in Maximum Padeye thickness (API 17D-K2.3.3)

2
t := 60mm Selected Padeye Thickness
tp := 40mm Main Plate thickness
tc := 10mm Cheek Plate thickness
Dh := 1.06⋅ B = 54.925⋅ mm
Maximum Padeye Hole Dia (Per API 17D-K.2.3.2)
D h := 55mm = 2.165⋅ in
D pin := 2.04in
D Cheek := 100mm
D Cheek
Rcheek := = 1.969⋅ in
2
a := 5mm Weld throat thickness
7
Design Calculation
Doc No:EC000120-8
R := 1.75⋅ Dh = 3.784⋅ in Padeye Min Radius (API 17D-K.2.3.4)

1
R := 2 ⋅ Dh = 4.325⋅ in Padeye Maximum Radius (API 17D-K.2.3.4)

2
Rpl := 4.3in Selected Padeye Radius
Rpl⋅ tp + 2 ⋅ R cheek⋅ tc
Rpad := = 3.523⋅ in
t
t
h := = 1.181⋅ in Weld height(API 17D-K.2.3.5)
2
Clearance (API 17D K.2.3.5)

C := 1in
 F + h + C
H :=   Distance from base to center of hole (API 17D-K.2.3.5)
2 
H = 4 ⋅ in
β := 30° Assuming Padeye with 60deg tapered sides
 Rpad 
L := 2  + ( H − h) ⋅ tan( β) = 12⋅ in Length of Padeye (API 17D-K.2.3.6)
 cos(β) 
Bearing Pressure
RSF⋅  ⋅E
1 1
Dh 
−
D pin
σbearing := 0.18⋅
 
t
8
σbearing = 1.651 × 10 Pa
σa Factor of Safety of Bearing Pressure should

SFbearing := = 1.775
σbearing be more than 1
8
Design Calculation
Doc No:EC000120-8
Tear Out Stress (DNV 2.7-3,AppendixA)
2 ⋅ RSF
σto2 := = 109.224 ⋅ MPa
( )
2 ⋅ Rpad − D h  ⋅ t
σa
SFto2 := = 2.683 Factor of Safety of Tear out stress should be
σto2 m ore than 1
Cheek Plate Welds:
RSF⋅ tc
σch := = 75.321⋅ MPa
t⋅ D Cheek⋅ a
σa
SFCheek := = 3.89
σch
Combined Streass as per DNV 2.7-3 A.6:
Resultant Sling Force(RSF) Fsling := RSF = 225.963 ⋅ kN
Sling Angle from Vertical θ := 30°
Padeye Length L = 297.42⋅ mm
Padeye Thickness
t = 60⋅ mm
Padeye Hole Dia D h = 55⋅ mm
Padeye Material yield Strength σy := 355MPa
Allowable σe := 0.85⋅ σy
σe = 301.75 ⋅ MPa
9
Design Calculation
Doc No:EC000120-8
Vertical Inplane Load FVsling := Fsling⋅ cos( θ)
FVsling = 195.69 ⋅ kN
Horizontal Inplane Load FHsling := Fsling⋅ sin( θ)
FHsling = 112.982 ⋅ kN
Fop := Fsling⋅ .05

Design out of Plane Load
Fop = 11.298 ⋅ kN
Tensile Stress:
FVsling
Tensile Stress due to in-plane vertic al load σt1 :=
(
L⋅ t − D h⋅ t )
σt1 = 13.454 ⋅ MPa
σt1
Utilisation Uσt1 := Uσt1 = 0.045
σe
Shear Stress:
Equivalent Shear Force: Fs := F 2 2

 Hsling + Fop 
Fs = 113.545 ⋅ kN
Fs
τs :=
Equivalent Shear Stress
(
L⋅ t − D h⋅ t 
 )
τs = 7.806⋅ MPa
Utilisation τs
Uτs := Uτs = 0.026
σe
10
Design Calculation
Doc No:EC000120-8
Bending Stress due to out of plane horizontal force:
H + Dh
Bending Mom ent Arm Lba :=
2
Lba = 81.806 ⋅ mm
3
L⋅ t
Effective Moment of Inertia Iop :=
12
6 4
Iop = 5.354 × 10 ⋅ mm
Mop := Fop⋅ Lba

Out Plane Bending Moment
Mop = 0.924⋅ kN⋅ m
t
2
Out Plane Bending Stress σbop := Mop⋅
Iop
σbop = 5.179⋅ MPa
Bending Stress due to In-Plane Horizontal Force:
In Plane Bending Mom ent: Mip := FHsling⋅ Lba
Mip = 9.243⋅ kN⋅ m
3
L
Effective Moment of Inertia Iip := t⋅
12
−4 4
Iip = 1.315 × 10 m
L
2
In Plane Bending Stress: σbip := M ip⋅
Iip
σbip = 10.449⋅ MPa
11
Design Calculation
Doc No:EC000120-8
Total Bending Stress: σbt := σbip + σbop
σbt = 15.628 ⋅ MPa
Combined Stress
Combined Stress
σcs := (σt1 + σbt)2 + 3⋅τs2
σcs = 32.071 ⋅ MPa
Utilisation σcs
Uσcs :=
σe
Uσcs = 0.106
Weld Shear Stress due to Horizontal Component of the Force (API 17D,K.3.3.3.3)
α1 := 60°
Fh := RSF⋅ sin( α1)

Horizontal Com ponent Force
Fh = 195.69 ⋅ kN
x := sin( 45°) ⋅ h
x = 0.835⋅ in Mean Weld bead size
2
Aw := 2 [ x⋅ ( L + t) ] = 0.015 m Total average throat area
Fh 7
τh := = 1.29 × 10 Pa Stress due to horizontal component of force
Aw (K.3.3.3.3)
12
Design Calculation
Doc No:EC000120-8
1 8
τallowable := ⋅ σy = 2.465 × 10 Pa Allowable shear stress ,equation K.21,API
1.44 17D Section K 3.3.3.3
τallowable Safety Factor should be m ore than 1.44(API 17D

SFτh := = 19.103
τh SEC K.3.3.3.3)
Weld Shear Stress due to Vertical Load Test
4
LOADtest := 2.5 ⋅ MGW = 8.315 × 10 kg
Fh.Load.. := LOAD test⋅ g = 815.394 ⋅ kN
Fh.Load.. 7
τh.Load.test := = 5.377 × 10 Pa
Aw
τallowable
SFτ.h.load.test := = 4.585 Factor of Safety should be m ore than
τh.Load.test 1.44.(API 17D Sec K.3.3.3.3)
Tensile Stress due to Verti cal C omponent of Force at throat of the weld (API
K.3.3.3.4)
FV := RSF⋅ cos( α)
5 Vertical Com ponent of Force
FV = 1.957 × 10 N
FV 7 Tensile Stress due to vertical com ponent on

σV := = 1.29 × 10 Pa
Aw throat of weld
σa Factor of Safety should be m ore than

SFσ.H := = 22.707
σV 1.67.(API 17D Sec K.3.3.3.4)
13
Design Calculation
Doc No:EC000120-8
Design of Sling based BASED on RSF:
RSF = 23.042⋅ tonnef Resultant Sling Force
MBL := 5⋅ RSF = 115.209 ⋅ tonnef Maximum Breaking Load
Nominal Dia 40mm ,6*36 CLASS IWRC,1960 Grade, MAXIMUM BREAKING LOAD 115
TONNE.
Designing a Padeye at the bottom of the Spreader Beam
Reaction force acting at two ends of the connector
Ra := 6654.55kg = 6654.55 kg
Rb := 6713.45kg = 6713.45 kg
MGW := Ra + Rb = 13368 kg
MGWunitless := 13.368
MGW := 13.368tonne
MGW1 := MGW⋅ g = 131.095 ⋅ kN
Padeye -In Plane Loads (Per DNV 2.7-3 Section 3.5.4)
α := 0° Sling angle from vertical
No significant uncertainity in CoG

PL := 0.5
1.2 ⋅ PL⋅ MGW1
RSF := = 78.657 ⋅ kN Resultant Sling force (RSF)
cos( α) on each Padeye for single
point lift.
14
Design Calculation
Doc No:EC000120-8
Padeye Design
8
σy := 50ksi = 3.447 × 10 Pa padeye m aterial yield
8 Allowable stress (Per DNV 2.7-3,section 3.4.3)

σa := 0.85⋅ σy = 2.93 × 10 Pa
9
E := 200⋅ 10 Pa Elastic Modulas for steel
Shackle Selection
Selecting G-2130 Shackle from crossby catalogue 8.5 ton load limit.
A := 1.69in Shackle jaw width
B := 1.15in Shackle pin dia
F := 2.38in Shackle Flange Width
Padeye geometry
t := 0.75⋅ A = 1.268⋅ in Minim um Padeye thickness(API 17D-K 2.3.3)

1
t := 0.9 ⋅ A = 1.521⋅ in Maximum Padeye thickness (API 17D-K2.3.3)

2
t := 38mm Selected Padeye Thickness
Dh := 1.06⋅ B = 30.963⋅ mm
Maximum Padeye Hole Dia (Per API 17D-K.2.3.2)
D h := 31mm = 1.22⋅ in
R := 1.75⋅ Dh = 2.133⋅ in Padeye Min Radius (API 17D-K.2.3.4)

1
R := 2 ⋅ Dh = 2.438⋅ in Padeye Maximum Radius (API 17D-K.2.3.4)

2
R := 2.4in Selected Padeye Radius
15
Design Calculation
Doc No:EC000120-8
t
h := = 0.748⋅ in Weld height(API 17D-K.2.3.5)
2
Clearance (API 17D K.2.3.5)

C := 1in
 F + h + C Distance from base to center of hole (API 17D-K.2.3.5)

H := 2 
 
H = 3 ⋅ in
β := 30° Assuming Padeye with 60deg tapered sides
L := 2  + ( H − h) ⋅ tan( β) = 8 ⋅ in
R
Length of Padeye (API 17D-K.2.3.6)
 cos(β) 
Bearing Pressure (Apendix A,DN V 2. 7-3)
RSF⋅ E
σbearing := 0.045⋅ = 164.546 ⋅ MPa
Dh⋅ t
σa Factor of Safety of Bearing Pressure should be

SFbearing := = 1.781
σbearing m ore than 1
Tear Out Stress (DNV 2.7-3,AppendixA)
2 ⋅ RSF
σto2 := = 69.004⋅ MPa
[ 2 ⋅ ( R − Dh) ] ⋅ t
σa
SFto2 := = 4.247 Factor of Safety of Tear out stress should be
σto2 m ore than 1
16
Design Calculation
Doc No:EC000120-8
Combined Streass as per DNV 2.7-3 A.6:
Resultant Sling Force(RSF) Fsling1 := RSF = 78.657⋅ kN
Sling Angle from Vertical θ := 30°
Padeye Length L = 205.012 ⋅ mm
Padeye Thickness
t = 38⋅ mm
Padeye Hole Dia D h = 31⋅ mm
Padeye Material yield Strength σy1 := 355MPa
Allowable σe1 := 0.85⋅ σy
σe = 301.75 ⋅ MPa
Vertical Inplane Load FVsling1 := Fsling1 ⋅ cos( θ)
FVsling1 = 68.119⋅ kN
Horizontal Inplane Load FHsling1 := Fsling1 ⋅ sin( θ)
FHsling1 = 39.329⋅ kN
Fop1 := Fsling1 ⋅ .05

Design out of Plane Load
Fop1 = 3.933⋅ kN
17
Design Calculation
Doc No:EC000120-8
Tensile Stress:
FVsling1
Tensile Stress due to in-plane vertic al load σt1 :=
(
L⋅ t − D h⋅ t )
σt1 = 10.302 ⋅ MPa
σt1
Utilisation Uσt1 :=
σe
Uσt1 = 0.034
Shear Stress:
Equivalent Shear Force: Fs1 := F 2 2

 Hsling1 + Fop1 
Fs1 = 39.525 ⋅ kN
Fs1
τs1 :=
Equivalent Shear Stress
( )
L⋅ t − D h⋅ t 

τs1 = 5.977⋅ MPa
τs1
Uτs1 :=
Utilisation σe Uτs1 = 0.02
18
Design Calculation
Doc No:EC000120-8
Bending Stress due to out of plane horizontal force:
H + Dh
Bending Mom ent Arm Lba1 := Lba1 = 52.813 ⋅ mm
2
3
L⋅ t 5 4
Effective Moment of Inertia Iop1 := Iop1 = 9.375 × 10 ⋅ mm
12
Mop1 := Fop⋅ Lba1

Out Plane Bending Moment Mop1 = 0.597⋅ kN⋅ m
t
2
Out Plane Bending Stress σbop1 := M op1⋅ σbop1 = 12.094 ⋅ MPa
Iop1
Bending Stress due to In-Plane Horizontal Force:
In Plane Bending Mom ent: Mip1 := FHsling1⋅ Lba1
Mip1 = 2.077⋅ kN⋅ m
3
L
Effective Moment of Inertia Iip1 := t⋅ −5 4
12 Iip1 = 2.729 × 10 m
L
2
In Plane Bending Stress: σbip1 := M ip1⋅
Iip1 σbip1 = 7.803⋅ MPa
Total Bending Stress: σbt1 := σbip1 + σbop1
σbt1 = 19.896⋅ MPa
19
Design Calculation
Doc No:EC000120-8
Combined Stress
Combined Stress
σcs1 := ( σt1 + σbt1) 2 + 3⋅τs2
σcs1 = 33.087 ⋅ MPa
Utilisation σcs
Uσcs1 :=
σe
Uσcs1 = 0.106
Weld Shear Stress due to Vertical Load Test
4
LOADtest1 := 2.5 ⋅ MGW = 3.342 × 10 kg
Fh.Load.1. := LOAD test1 ⋅ g = 327.738 ⋅ kN
Fh.Load.1. 7
τh.Load.test1 := = 2.161 × 10 Pa
Aw
τallowable
SFτ.h.load.test1 := = 11.407 Factor of Safety should be m ore than
τh.Load.test1 1.44.(API 17D Sec K.3.3.3.3)
20
Design Calculation
Doc No:EC000120-8
Tensile Stress due to Verti cal C omponent of Force at throat of the weld (API
K.3.3.3.4)
FV1 := RSF⋅ cos( α)

4 Vertical Com ponent of Force
FV1 = 7.866 × 10 N
FV1 6 Tensile Stress due to vertical com ponent on t hroat of

σV1 := = 5.187 × 10 Pa
Aw weld
σa Factor of Safety should be m ore than

SFσ.H1 := = 56.492
σV1 1.67.(API 17D Sec K.3.3.3.4)
Design of Sling based on RSF:

RSF = 78.657⋅ kN Resultant Sling Force
MBL1 := 5 ⋅ RSF = 40.104⋅ tonnef Maximum Breaking Load
Nominal Dia 24mm ,6*36 CLASS IWRC,1960 Grade MAXIMUM BREAKING LOAD 41
TONNE.
21
Design Calculation
Doc No:EC000120-8
Calculating stress acting on each Stud of the Clamp mounted on the Spreader
Beam
Resultant Sling Force P := 225.963kN
θ := 60°
Vertical Load Pv := P⋅ sin( θ) Pv = 195.69 ⋅ kN
Horizontal Load PH := P⋅ cos( θ) PH = 112.982 ⋅ kN
Number of Studs N := 5
Total No. of Studs 6.Consider N =5;assume if 1stud f ails.
Stud Dia D := 0.875in
π 2
Area of Stud As := ⋅ D
4
−4 2
As = 3.879 × 10 m
Tensile Stess due to Vertical Load acting on each Stud:
Pv
Vertical Load acting on each stud Pt := = 39.138⋅ kN
N
Pt
Tensile Stress σt :=
As σt = 100.885 ⋅ MPa
Tensile Strength of Stud σts := 125ksi
σys := 105ksi
Yield strength of bolt
σall := 0.60⋅ σts

Allowable Tensile Strength σall = 517.107 ⋅ MPa
22
Design Calculation
Doc No:EC000120-8
 σall 
Safety Factor SF1 :=  σ 
 t 
SF1 = 5.126
σt
Utility Ratio UR1 :=
σall
UR1 = 0.195
Shear Stres due to Horizontal Force acting on each Stud
PH
Horizontal Load acting on each bolt Ps := = 22.596 ⋅ kN
N
Ps
Shear strength acting on each stud τs := = 58.246⋅ MPa
As
1
τall := ⋅σ
Allowable Shear Strength 1.44 ys
τall = 502.743 ⋅ MPa
τall
SF2 := = 8.631
Factor of Safety τs
τs
Utility Ratio UR2 := = 0.116
τall
23
Design Calculation
Doc No:EC000120-8
Preload Calculation for the Studs using in the Clamp:
D =Stud Diameter
D := 0.875in D = 0.022 m
−3
P =Thread Pitch P := 2.822mm P = 2.822 × 10 m
π 2
As := [ D − ( 0.9743 ⋅ P) ] As Per API 6A Annex D D.3 Equations
4
−4 2
A s =Stress area As = 2.979 × 10 m
A s =Stress area of one stud
Combined Stress
Tensile Stress acting on one stud σt = 100.885 ⋅ MPa
Shear Stress acting on one stud τs = 58.246 ⋅ MPa
2 2
σtotal := σt + 3 ⋅ τs
σtotal = 142.672 ⋅ MPa
F := σtotal⋅ As As Per API 6A Annex D D.3 Equations
4
F = 4.25 × 10 N F =Force acting on one stud.
E := 0.8028in E =Pitch Diameter of the thread

E = 0.02 m
f := 0.13 f =friction Coefficient
1
S := S = 1.1547
cos( 30°)
H := 1.5 ⋅ D + 3.175mm H = 36.512⋅ mm H =Hex size (Nut)
24
Design Calculation
Doc No:EC000120-8
K := 3.175mm K =Nut internal Chamfer
+ F⋅ f ⋅ 
F⋅ E⋅ ( P + π⋅ f ⋅ E⋅ S) H + D + K
T1 :=  As Per API 6A Annex D D.3
2 ( π⋅ E − P⋅ f ⋅ S)  4  Equations
T1 = 170.217 J
Torque required for one st ud and nut
Calculating Hoop Stress of the Pipe
Force acting on the Clam p P1 := 225.963kN
Thickness of the Pipe tp := 19.11mm
Force acted along the length Lp := 23.6in

of the pipe
Hoop Stress acted on the pipe length which is mounted by the clamp σθ
P1
σθ :=
t p ⋅ Lp σθ = 19.726⋅ MPa
σy := 50ksi
Yield Strength of the pipe: σy
σc := 0.60⋅ σy
Compression Stress:σc σc = 206.843 ⋅ MPa
σc
FS := = 10.486
Factor of safety FS σθ
σθ
Utility Ratio UR UR := = 0.095
σc
END
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Spreader Beam Analysis Design Calculatio

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Spreader Beam Analysis

MAGNUM SUBSEA SYSTEMS

Rev Date Description Prepared Checked By Approved Status

Customer: Contract No.

Spreader Beam-Design Calculation

2.1 REFERENCE DOCUMENTS

DNV 2.7-1: DNV STANDARD FOR CERTIFICATION No.2.71.

Spreader Beam is designed based on the self weight of Jumper spool

Weights of the Jumper spool and

1st Connector Weight C1 := 1761.3kg

2nd Connector Weight C2 := 1761.3kg

Jum per pipe Weight includes fluid weight J1 := 933.33kg

Design Factor DAF := 3

1st Connector weight with FOS A1 := C1 ⋅ DAF = 5283.9 kg

2nd Connector Weight with FOS B1 := C2 ⋅ DAF = 5283.9 kg

Self weight of the spreader Beam SW=6630kg.

Moment about Rx;

15.378 R Y =6713.45 (16.339)+6630 (13.39)+6630(8.65)+6630(3.91)-6654.55(0.961)

at Sw1=2068.36kg Shear Force at Sw1

at Sw2=-4561.64kg Shear Force at Sw2

at Sw3=-11191.64kg Shear Force at Sw3

at Ry=6713.45kg Shear Force at Ry

at Sw1= 19253.75kg m Bending Mom ent at Self Weight1

at Sw2= 29053.47kg m Bending Mom ent at Self Weight2

at Sw3= 7438.29kg m Bending Mom ent at Self Weight3

at Ry= -25265.85kg m Bending Mom ent at Ry

at Rb= 0kg m Bending Mom ent at Rb

Maximum Bending Moment occur at Sw2=29053.47kgm

Outer Diam eter of Pipe OD := 16in

Thickness of the pipe t := 19.11mm t = 0.752⋅ in

Inner Diameter of the pipe ID = 0.368 m

Maximum Bending Moment Mm ax Mmax := 29053.47kg⋅ m

Yield Stress σy := 344MPa

σall = 229.333 ⋅ MPa

Designing Padeye at the top of the Spreader Beam

Padeye -In Plane Loads (Per DNV 2.7-3 Section 3.5.4)

α := 30° Sling angle from vertical

No significant uncertainity in CoG

1.2 ⋅ PL⋅ MGW1 Resultant Sling force (RSF) on each

RSF = 23.042⋅ tonnef

8 Allowable stress (Per DNV 2.7-3,section

A := 2.88in Shackle jaw width

B := 2.04in Shackle pin dia

F := 4.19in Shackle Flange Width

t := 0.75⋅ A = 2.16⋅ in Minim um Padeye thickness(API 17D-K 2.3.3)

t := 0.9 ⋅ A = 2.592⋅ in Maximum Padeye thickness (API 17D-K2.3.3)

t := 60mm Selected Padeye Thickness

tp := 40mm Main Plate thickness

tc := 10mm Cheek Plate thickness

R := 1.75⋅ Dh = 3.784⋅ in Padeye Min Radius (API 17D-K.2.3.4)

R := 2 ⋅ Dh = 4.325⋅ in Padeye Maximum Radius (API 17D-K.2.3.4)

Rpl := 4.3in Selected Padeye Radius

Clearance (API 17D K.2.3.5)

β := 30° Assuming Padeye with 60deg tapered sides

σa Factor of Safety of Bearing Pressure should

Tear Out Stress (DNV 2.7-3,AppendixA)

Cheek Plate Welds:

Combined Streass as per DNV 2.7-3 A.6:

Resultant Sling Force(RSF) Fsling := RSF = 225.963 ⋅ kN

Sling Angle from Vertical θ := 30°

Padeye Length L = 297.42⋅ mm

Padeye Hole Dia D h = 55⋅ mm

Padeye Material yield Strength σy := 355MPa