Service Information

Copier B/W
Office Imaging Products Quality Assurance Center
HARDWARE

Model: Ref No.:

iR ADVANCE 6055 F1-T01-N11-10111-01
iR ADVANCE 6055i
iR ADVANCE 6065 Date:
iR ADVANCE 6065i
iR ADVANCE 6075 December 27, 2012
iR ADVANCE 6075i
imageRUNNER ADVANCE 6255 Approved by:
imageRUNNER ADVANCE 6255i Ishioka Jun-ichi
imageRUNNER ADVANCE 6265
imageRUNNER ADVANCE 6265i
imageRUNNER ADVANCE 6275
imageRUNNER ADVANCE 6275i
iR ADVANCE 8085
iR ADVANCE 8095
iR ADVANCE 8105
imageRUNNER ADVANCE 8205 PRO
imageRUNNER ADVANCE 8285 PRO
imageRUNNER ADVANCE 8295 PRO

Revised:

Location:
Delivery reverse drive assembly, Reverse paper delivery assembly
Subject:
Measure against 0113/ 0213 jams
Detail:
<Symptom>
0113 Jam or 0213 jam may occur while the machine is in operation.

0113 Jam : Outer delivery sensor delay jam

0213 Jam : Outer delivery sensor stationary jam

<Cause>
Bushings [4] made of powdered metal are used in the delivery reverse drive unit [2] at the delivery reverse drive
assembly [1]. And they [4] are also used in the reverse paper delivery assembly [3]. The sliding level of these
bushings [4] is deteriorated because of the operation of the machine. As a result, the motor of the delivery
reverse drive assembly [1] is put under an excessive load, causing 0113/ 0213 jams occur.

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P-1

P-1

[1] Delivery reverse drive assembly [3] Reverse paper delivery assembly

P-2

P-2 Delivery reverse drive assembly

[2] Delivery reverse drive unit [4] Bushings (made of powdered metal)

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P-3

P-3 Reverse paper delivery assembly

[4] Bushings (made of powdered metal)

<Factory measure>
#1. Bushings [4] made of powdered metal used in the reverse paper delivery assembly [3] are changed to ball
bearings.
#2. Bushings [4] made of powdered metal used in the delivery reverse drive unit [2] at the delivery reverse drive
assembly [1] are also changed to ball bearings.

Service work:
If the above symptom occurs, follow the steps below to replace the delivery reverse drive unit [2] with the new
type one (FM4-5138-010) while replace bushings [4] made of powdered metal used in the reverse paper
delivery assembly [3] with ball bearings.

<Procedure to replace the delivery reverse drive unit [2]>

Preparation item: New type delivery reverse drive unit (FM4-5138-010) (1 pc)

1. When some accessories such as a finisher and so on are attached at the delivery side, separate them from
the main body.
2. Remove the left rear cover [5]. (1 claw [a] and 1 protrusion [b])

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3. Remove the rear lower cover.

4. Remove the left lower cover.
5. Remove the outer paper delivery assembly [6]. (3 screws and 1 connector)

(6. Removing the controller box assembly [7] at this point will improve the work efficiency. But, it is also
possible to perform the work with the controller box assembly [7] attached.)

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7. Remove the main drive driver PCB assembly [8]. (2 screws)

8. Remove the upper duct [9] and the lower duct [10]. (5 screws)

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9. Remove the connector support plate [11]. (3 screws)

10. Remove the 3 screws [12] at the harness guide that are located on upper and lower side of the delivery
reverse drive motor.

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11. While shifting the harness guide to left, remove the delivery reverse drive assembly. (3 screws)
Note: No need to disconnect the connector [13] from the delivery reverse drive motor.

12. Remove the old type delivery reverse drive unit [2] from the delivery reverse drive assembly [1] and
replace it with the new type one (FM4-5138-010). (3 screws)

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13. Reassemble the parts to the main body in the reverse order of the disassembly, and then the replacement
work of the delivery reverse drive unit [2] is completed.

<Procedure to replace bushings [4] at the reverse paper delivery assembly [3]>
Prepartion item: Ball bearings (XG9-0709-000) (2 pcs)

1. Pull out the fixing/ feeder duplexing assembly from the main body.
2. Remove the 2 screws [1].

3. Remove the 3 gears [2].

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4. Remove bushings [4] made of powdered metal (2 pcs) found at the front/ rear side to replace them with
ball bearings (XG9-0709-000) respectively.

5. Reassemble the parts to the main body in the reverse order of the disassembly, and then the replacement
work of bushings [4] at the reverse paper delivery assembly [3] is completed.

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Service parts:

N Inter- Stock Fig.

Part number Description Q'ty Stock
o. changeability date No.

FM4-5138- Delivery reverse Early

Old 1->0 C N
000 drive unit of
1 280
Ne FM4-5138- Delivery reverse January
0->1 D Y
w 010 drive unit in 2013

Old FS1-1189-000 ABS bushing 2->0 F N

In
2 Ne XG9-0709- 351
Ball bearing 0->2 F Y stock
w 000

FM4-5316- Reverse paper Early

Old 1->0 C N
000 delivery assembly of
3 351
Ne FM4-5316- Reverse paper January
0->1 D Y
w 010 delivery assembly in 2013

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 F1-T01-N11-10111-01

Affected machines:

Factory measure #1 Factory measure #2

iR-A 8205 120V : KZT00721 and later KZT00812 and later

iR-A 8205 230V EUR : KZV00626 and later KZV00629 and later

iR-A 8205 230V : KZW00503 and later KZW00503 and later

iR-A 8295 120V : KZZ00912 and later KZZ01089 and later

iR-A 8295 230V EUR : LFA00639 and later LFA00652 and later

iR-A 8295 230V : LMU00501 and later

iR-A 8285 V2 120V : LMZ00702 and later LMZ00813 and later

iR-A 8285 230V EUR : LTN00662 and later LTN00681 and later

iR-A 8285 230V : LTZ00501 and later

iR-A 6275 120V : NMC01214 and later NMC01409 and later

iR-A 6275i 230V EUR : NMH00913 and later NMH00965 and later

iR-A 6275 230V : NMD00505 and later

iR-A 6265 120V : NML01068 and later NML01332 and later

iR-A 6265i 230V EUR : NMR01044 and later NMR01114 and later

iR-A 6265 230V : NMM00501 and later

iR-A 6255 120V : NMU01774 and later NMU02394 and later

iR-A 6255i 230V EUR : NMY01815 and later NMY02035 and later

iR-A 6255 230V : NMV00501 and later NMV00502 and later

Factory measure #1 Factory measure #2

iR-A 8105 V2 120V : production discontinuance

iR-A 8105 V2 230V EUR : production discontinuance

iR-A 8105 V2 230V : HMX00802 and later HMX00812 and later

iR-A 8095 V2 120V : production discontinuance

iR-A 8095 V2 230V EUR : production discontinuance

iR-A 8095 V2 230V : HND00798 and later HND00807 and later

iR-A 8085 V2 120V : production discontinuance

iR-A 8085 V2 230V EUR : production discontinuance

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iR-A 8085 V2 230V : HNL00563 and later HNL00564 and later

iR-A 6075 V2 120V : production discontinuance

iR-A 6075 V2 120V TW : FZP10035 and later

iR-A 6075 230V EUR : production discontinuance

iR-A 6075i 230V EUR : production discontinuance

iR-A 6075 V2 230V : HTL10375 and later HTL10383 and later

iR-A 6075 V2 230V AU : HTM10288 and later HTM10293 and later

iR-A 6075 V2 220V KR : FZK10111 and later FZK10115 and later

iR-A 6065 V2 120V : production discontinuance

iR-A 6065 V2 120V TW : FZY10056 and later

iR-A 6065 230V EUR : production discontinuance

iR-A 6065i 230V EUR : production discontinuance

iR-A 6065 V2 230V : HTQ10467 and later HTQ10475 and later

iR-A 6065 V2 220V KR : FZX10090 and later FZX10095 and later

iR-A 6055 V2 120V : production discontinuance

iR-A 6055 V2 120V TW : GAH10681 and later GAH10699 and later

iR-A 6055 230V EUR : production discontinuance

iR-A 6055i 230V EUR : production discontinuance

iR-A 6055 V2 230V : HTU11962 and later HTU12046 and later

iR-A 6055 V2 230V AU : HTV10515 and later HTV10522 and later

iR-A 8105 120V : production discontinuance

iR-A 8105 230V EUR : production discontinuance

iR-A 8105 V2 230V : production discontinuance

iR-A 8095 120V : production discontinuance

iR-A 8095 230V EUR : production discontinuance

iR-A 8095 230V : production discontinuance

iR-A 8085 120V : production discontinuance

iR-A 8085 230V EUR : production discontinuance

iR-A 8085 230V AU : production discontinuance

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iR-A 6075 120V : production discontinuance

iR-A 6075 230V EUR : FZF- production discontinuance

iR-A 6075i 230V EUR : GEF- production discontinuance

iR-A 6075 230V : production discontinuance

iR-A 6075 230V AU : production discontinuance

iR-A 6065 120V : production discontinuance

iR-A 6065 230V EUR : FZT- production discontinuance

iR-A 6065i 230V EUR : GEH- production discontinuance

iR-A 6065 230V : production discontinuance

iR-A 6065 230V AU : production discontinuance

iR-A 6055 120V : production discontinuance

iR-A 6055 230V EUR : GAC- production discontinuance

iR-A 6055i 230V EUR : GEJ- production discontinuance

iR-A 6055 230V : production discontinuance

iR-A 6055 230V AU : production discontinuance

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