1NJECflON PUMP MODEL DE0637-2771

diesel systems
SUCERSEDLS
tiODEL DBGFC?7-2W
SPEClFlCATlON
CUSTOMER PART NO. too6625
‘
E#n#rno. 16 DATED3-4-05 CUSTOMR'SMANE 6 AQDRESS:
,- Allir am,., l-r. P_-.-
_.r.
ENGINE 2800 FUULoADRPn 1800
APPUCATIOR )‘ ES 45
OQV. MOULATION * I5Suf.D BY: G. mlpont

NOtL:AU KttDS AREIN ENGINER?N UNLESSOTNUWISE MOTE0

TESYSYAND
1. INJECTION LINES w I.D. BY w LDN G a CHECK POINT
2. TEST OIL TEMPERATli?E ll&-115’F. 9. CHECK POINT.. . ..___._ .1800 60-64 6
2. NOULE OPENING PRESSUR; 2500 PS.; .12SD12 NO22LE.S. lo. CHECK POINT. _. _. .1200 62-68 L
& CAlIBRATING OIL (S.5.201) 22. SET mRQlJE EREW. .., .
WNP OPERATING SPEED HALF ENGINE SpELD 22 CEEcK aJT-oFF IbuT).. . . . . ..U800
LWOINE FUEl CONSUUPTlON la. nlGn IDLE (won.. ... .18%
PurCAccasoRl~ l4. QQVLRNOR CUT.OFF (% YI.IDLE DEL).
L Delivery Valve 5. Pwb-pull friur 16. LOW IOLE.. ._. _. ._. _.
2. Speed Advance IL TRANSFER PUMP PRfS!WRt (WOr). _.
1. Electric Shut-off (12V. E.I.X.) 17. CaEcn SBLm-OPP (wor).....!4DCl
4. Speed Droop
U YlNlYUU CRANKING SPEEO DELWERV I50
WNP smwES ft . . . ITEmS APPLYlo SEmct OULV)
1. ROLLER TO ROLLER DIMENSION 1.956 t.DOl5” IIOTE: 011 &turn to bell%500 fthf=* 4 L
2. GOVERNOR LINKAGE GAP .125' TO .165' U.?WAE?lAlE..~~ SIMWEWING UIDRATE
USE LIT NO. 23093 SB95/XL862( '. 'I SQ TIMED.. uI(;ar 6lDE VIEWING END PLATE
1% OPERATE PUMP AT MD0 RPM WOT (WIDE OPEN THROTTLE) a TIMED TO w. of Injectlon~
.(?or BPgianlnB
FOR 10 MINUTES TO BRING TO OPERATING TEMPLRATURE ANI Z2.GOVERNORCON~OLCWfRlOBE STAMPED12voLIs.
CLEAR AIR FROM SYSTEM. 2l.nMEDf0lnlSaw+oER <FR~EnDpUY0,,,@
4. CHECK.FOR MINIMUM 18’ HG TRANSFER PUMP LIFT AT 100 RF’N U SPEClAL NOTES:
IF EQUIPPED WITH THE BY PASS SYSTEM, PINCH BY PASS HOSf A. Torque l ll Putenerr r &784or S.B.106
5. ADJUST TRANSFER PUMP PRESSURE (WOT) b. Xlectric Shut-off to g. c set perB.S.108.
t6. CHECK FOR MINIMUM CRANKING SPEED DELIVERY (SEE STEP16
c. Rnp to be AIR-TIXED prior to shipment
d. Amublc Mj. Throttle Leprr Spacer and Arm in B4-L ponitlon
7. AUTO ADVANCE SPEED RFSPONSIVE c. gr Xl.528 or S.B.164
. . ADVANCE MOVEMENT 4’,_o” +I* on capletion of bench test re-chetk Ttuufer Pwp Preeeure

NOTE: PlHP ROTATION- CLOCKWISE

25. SEALING WIRES: PART NO. IO& 3 REQUIRED .
(REFERENCE DRAWING XL545 ( )R SiERVlCE &JLLETlN 134R)
NO’IE : SEAL RICR IDLE SC I TO LEVER
m. -
ecscm- cmec Ia --
*h
f.
SCREW,cover hold dovn 12351 12202 SCREW, cover hoihdmm
LOCXUASHER.cover ‘cram 1582
17356 coNNRcroR ASSY., return line
12337 UASfIER. cover hold down .creu
12106 COVER. Sowraa.t ytf&.
GASKET, govctmor
Cover _. .
7244.
SEAL. pilot tube 0519 SCREW, head lockhig
SEAL, drive shaft 0453
SRA.fTMSi%RLY, drive 0287
ROLLPIN, drive shaft 9921 CAP.torque l CrN
BUlTOR. thruet 1901 NUT, torque l crew
SPRING, thrust button 0541 SEAL. torque ‘Crew
WASHER,drive eheft 0534 scREu. torque
MIT. drive l hdt 0529

SCREW.neme plete '58.165 !4419 imJSIMlAsSXraLT

PUTE, name 039L
GASKPT. timing line cover 0574 STOP, lever l djustirq .CIQ
Sm. td.Zdn& 1iUe CO"er 05.30 SCREW,lever adjusting rtop
COVER, timing line 0567

BrD. BEAD b XOTQX Assmm.T*

PURIC~. rotor (bas1q.j
use 11102 thru 11105(Stuid~d)
or 11107 thru 11110O3vereire)
ROLLER, cem 11141 ae indfceted on rotor S.B.$e
SHOE, c.m roller 20116 VALVE. delivery .S.B. 143P.
CM RING
or 13828 @verrlre) l rhq’d.
18785
SPRING, delivery velve
17 ;;;:)i STOP, delivery
SCRRI, delivery
valve
valve
SW, hydraulic head 27245 1143 1 WIRE, vent ior 14565
SPRING, leaf
SCREW. leaf spring adj
14247
11175
---P 1113f
11435
SCREU. hydr.ulic
WIRE. prnt wire retainer
head pl&

12212 ISCREU. hydreulic heed plu2

.-,

ll346
112oe RIK;, rotor retainer
11212 RETAINER, rotor
~ 'INDENTED I= INCLUDED

I
 i :

W.SCRl.‘IlW

1522t 1 PLUG ASSY.. end plate #dJ.

D80637-2771
2791! 1

1240( 1

15221 1 ILMENI, filter

1562: 1 EEAL. element
ROLLPIN, end plate lot. 11525 2760: 1 ~INC,sleevc seal
RED-GREEN
SPRING. trans. pump blade 15699 15701 1 iPRING, regulating
6LADL, transier pump 20511 1 lSO( 1 ?ISTON, rcgulatinp
or 20512 Per SBML
LINER, tranrfer pump 16753
i 587; 1 RATE, end
SUL, trrnrfer pump 1 11329 1352! 4 USHER. end plate rerer
PLATE, thrurt 1 175Of I6 iCREw. end olatc
SW, rnd plate plug L 1 2966 1158: * MXXWASHER,_end plate ~CI‘.V
ic----- 17151 ?Lffi, end plate
1
I GOVERNORGROUP

SPRING, Control 13558 18275 1 OD ASSEMBLY, control

ARM, governor 14691 13554 IN. control spring
SHAFT, governor an pivot 12214 13550 : EAL, control rod guide
13572 ASHER. control rod guide
SEAL, pivot shaft 11588 12966 ! EAL, adjusting cap
NUT, pivot shaft retainer 12288 13567 AP ASSEMBLY, adjusting
GUIDE, control rod 16629 : HIM, metering valve
ARM ASSY., metering valve 22134 !A;:; 1 ALVE. metering
SLEEVE, governor thrust 14483 r 2226DRef. to S.B. 336
19528 1 ETAINER ASSY.. gov. weight .
UEIGHT. governor 11658
~3267 RETAINER, gov. weight
YASHER, gov. thrust sleeve to222 18986 : HUB ASSEMBLY, gov. weight
RING, gov. cage retaining 12285 w RING, flexible retainer c
L
I LINKAGE GROUP
13011 RETAINER, throttle lever spr.
15661 : SCREW, throttle ret. spring

1300. 1 SPRING. throttle lever

NUT, low idle adj. screw 1 12174
1502t LEVER ASSEMBLY, throttle
SCREW, low idle adjusting 1 12167
nL4 '6131 ARM, adjusting spacer
LEVER, throttle shaft 12221 1205 SCREW, throttle lever pos.
CLIP. shaft retaining 1 12253 1613! SPACER, throttle lever adj.
SEAL, throttle shaft 2 1743e
1216' SCREW, high idle adjusting
WASHER, throttle shaft seal 2 14408
1217~ NUT. high idle adjusting
16279 '2038 SHAFT_ASSMBLY. throttle
SHAFT. shut-off 1
.1760! HOOKASSEMBLY, gov. linkage .
1236( SCREW, gov.link. hook adj.
1236; 1 WASHER, gov. link. hookadj.
17604 1 HOOK, governor linkage

= -1
I =
1235i
1191! !
LINK. ASSY..aov.
SPRING, goverf%
link. adj.
linkage _

AL-TO!4ATIC ADVANCE GROUP

1161 1 CAP, advance adJ . Screw

SEAL, ad\,. adj. screw 7438 1380 1 NL?, trimmer screw

2172 1 SCREW, advance adjusting
1897 1 PLUG, piston hole power
1763 1 RING, Adv. spring retaining
WASHER, advance spring 1 7634
1425 1 SPRING. advance trimmer
tovard Piston Hole P 1896 1 RING, advance power piston
1 SEAL, adv. piston ring
PISTOS,
‘ power 1 7636
1575

WASBER, slide 2 2622

PISTOA, spring 1 2178 2761) 2 SEAL, head lot. St.rek’

SPRING, advadce 1 2631 2223; 1 SCREW ASS’ Y., head locating

SEAL, piston hole PM 2 2764 1 SCREh’. can advance

SEAL, piston hole Plug 2 0‘ 113 :::; 1 SEAL. alv. screw hole plug

1 ,26&O 2305 1 PLIX, adv. screw hole

PLCi) piston hole (Spring)
 MODELNO. D80637-2771 3 of 3

Incrall Croundlng Scrap I ELSCTRI~ SHUT-OFFCROUP (E.T.R.)

/- on RIGHT Side Viewing
14760

20951 STRAP, terminal grounding

LOCKUASHER, ~o"er scre" 12049 LOCKUSHER, tern. contact
UASHER, termindl contact 12514 NUT. tetT&Ul contact
12500 UASHER. terminal ineulating

SOLENOIDFRAH?Z
6 ARMASSEHRLY
TUBE, insulating

FOR SERVICE USE ONLY FOR ENGINEERINGUSE ONLY

APPLICABLESERVICE ASSFMBLIES m CHG' NO
a- EDITION
r-AXET KIT 124371
PILOT Tl?E REF'IACE?!ZhT 05-05-83
oy43-&4 15457
16094 ::
TiiR0ITI.E SRAFTBUSHINGREPLACEMENT "r:;::: 16707 16
SOLENOID6 FRAMEASSY. 122146