81.

Ŗ01Ŗ#RTKN

5CXKPI.CPF5RCEGVJTQWIJ&GXGNQROGPVQH9CIQP
5JKHVGTCPF2WUJGT
Ashish Banerjee and Sudhir Kumar
64(.KOKVGF,COUJGFRWT+0&+#

KPHTCUVTWEVWTG KPFWUVTKGU QH VJG GEQPQO[ EQPUKUVKPI

#DUVTCEV
OCKPN[QHUVGGNRNCPVURQTVUOKPKPIRQYGTIGPGTCVKPI
6JGTGYCUCPCFFKVKQPQH/9KP+PFKCŏURQYGT WPKVU GVENCTIG UWOU QH KPXGUVOGPV CTG TGSWKTGF 6JG
IGPGTCVKQPKPVJGVJ(KXG;GCT2NCP+PVJGEWTTGPV RQYGT UGEVQT GURGEKCNN[ VJG VJGTOCN RQYGT UGEVQT
VJ (KXG;GCT 2NCP VJG VCTIGV KU VQ TGCEJ  PGGFUVQCFFECRCEKV[CPFKPETGCUGGHſEKGPE[VQOGGV
/96JQWIJKPTGEGPV[GCTURQYGTIGPGTCVKQPHTQO VJGFGXGNQROGPVPGGFUQHVJGGEQPQO[
PQPEQPXGPVKQPCN TGUQWTEGU KU CNUQ DGKPI GZRNQTGF
KP+PFKCDWVRQYGTIGPGTCVKQPWUKPIEQCNKUVJGOQUV .CTIG SWCPVKVKGU QH EQCN CTG TGSWKTGF KP VJG VJGTOCN
GEQPQOKECNUQWTEGQHRQYGT
/9QWVQHVJG RQYGTRNCPVU/QUVQHVJKUEQCNKUFGNKXGTGFVQVJGRQYGT
RTQRQUGF/9 RNCPVU D[ TCKNYC[ YCIQPU YJKEJ PGGF VQ DG GORVKGF
YKVJURGGFCPFGHſEKGPE[CPFVJGPUGPVQWVQHVJGRQYGT
9KVJVJGTGNGCUGQHEQCNDNQEMUD[VJG)QXGTPOGPV RNCPVUCUTCMGU6JKUKUPQVVJGQPN[EJCNNGPIGVJCVRQYGT
QH +PFKC VQ VJG RTKXCVG UGEVQT CPF VJG RWDNKE UGEVQT RNCPVUHCEGYJKNGOCPCIKPIVJGOQXGOGPVQHYCIQPU
GPVGTRTKUG %QCN +PFKC VJG HWVWTG QH VJGTOCN RQYGT #PQTOCNEQCNUK\GTCMGKUCDQWVOGVTGUNQPICPF
IGPGTCVKQP KU XGT[ DTKIJV /CP[ EQORCPKGU CTG EQPUKUVUQHYCIQPU6JKUOGCPUVJCVCUKOKNCTNGPIVJ
CFFKPI PGY ECRCEKVKGU D[ GZRCPFKPI VJGKT GZKUVKPI QHURCEGKUTGSWKTGFVQTGHQTOVJGTCMGUQPVJGQWVJCWN
UKVGUQTD[UGVVKPIWRPGYIGPGTCVKQPECRCEKVKGUKP UKFGQPEGVJGYCIQPUJCXGDGGPGORVKGFCVVJGYCIQP
ITGGPſGNF NQECVKQPU *QYGXGT NCPF CXCKNCDKNKV[ HQT VKRRNKPIUVCVKQP
power plants or any industrial application is not
QPN[ DGEQOKPI FKHſEWNV DWV CNUQ DGEQOKPI XGT[ 6JG YCIQP UJKHVGTRWUJGT VJG FGUKIP QH YJKEJ JCU
GZRGPUKXGKPVJGEQWPVT[ŌNCPFRTKEGJCUIQPGWR DGGP FGXGNQRGF KPFKIGPQWUN[ CV 64( CFFTGUUGU DQVJ
D[VKOGUKPVJGNCUV[GCTU VJG EJCNNGPIGU GHHGEVKXGN[ 6JG YCIQP UJKHVGTRWUJGT
JGNRUKPKORTQXKPIVJGGHſEKGPE[QHVJGRQYGTRNCPVD[
+P VJKU UKVWCVKQP KV KU XGT[ GUUGPVKCN HQT CNN RQYGT TGFWEKPIVJGE[ENGVKOGQHVJGRTQEGUUQHGORV[KPIVJG
IGPGTCVKQP EQORCPKGU VQ RNCP VJGKT RNCPV YKVJ YCIQPUCPFUCXGUVJGJCUUNGQHCESWKTKPINCPFYJKEJ
OKPKOWONCPFTGSWKTGOGPV6[RKECNN[KHVJGRNCPVKU JCUVQDGCDQWVQPGMKNQOGVTGNQPIUQVJCVVJGTCMGUECP
YKVJWPKFKTGEVKQPCNOQXGOGPVQHVJGEQCNTCMGUVJG DGTGHQTOGFQPVJGQWVJCWNUKFG
CFFKVKQPCNNCPFTGSWKTGOGPVKUVQVJGVWPGQHOZ
O 9#)105*+(6'4275*'4
#YCIQPUJKHVGTRWUJGTFGUKIPJCUDGGPFGXGNQRGF 64(KUCNGCFKPI%QORCP[KPVJGDWNMOCVGTKCNJCPFNKPI
KPFKIGPQWUN[CV64(VQTGFWEGVJGNCPFTGSWKTGOGPV DWUKPGUUUWRRN[KPIGSWKROGPVVQVJGEQTGKPFWUVTKGUQH
NGCFKPIVQTGFWEVKQPKPECRKVCNKPXGUVOGPV UVGGNRQYGTOKPKPICPFRQTVUHQTſXGFGECFGU64(KU
CYCTGVJCVCUVJGEQWPVT[RNCPUVQCFFUKIPKſECPVRQYGT
-G[YQTFU 9CIQP UJKHVGTRWUJGT 2QYGT KPFWUVT[ IGPGTCVKQP ECRCEKV[ RQYGT RNCPVU PGGF VQ CESWKTG
2QYGTIGPGTCVKQP9CIQPVKRRNGT CFFKVKQPCN NCPF YJKEJ KU UECTEG CPF GZRGPUKXG 6JKU
INTRODUCTION QHVGPIGVUGPVCPINGFKPRQNKVKECNKUUWGUYJKEJJCORGTVJG
RCEGQHITQYVJCPFGZRCPUKQP6JG%QORCP[TGCNKUGU
+P QTFGT VQ CEEGNGTCVG VJG RCEG QH FGXGNQROGPV VJG VJCV KVU EWUVQOGTU CTG KPETGCUKPIN[ HCEKPI VJG RTQDNGO

STEEL TECH 
 81.Ŗ01Ŗ#RTKN
QH NCPF CESWKUKVKQP *GPEG KV KU GUUGPVKCN VJCV RTQLGEVU
UJQWNF DG FGUKIPGF KP UWEJ C YC[ VJCV VJG OKPKOWO
URCEGNCPFKUWUGF+PXKGYQHVJKU64(JCUFGXGNQRGF
OCPWHCEVWTKPI FGUKIP HQT YCIQP UJKHVGTRWUJGT YKVJ
VJGCKOQHTGFWEKPIVJGURCEGTGSWKTGOGPVUKPQWVJCWN
UKFG QH VJG YCIQP VKRRNGT UVCVKQP CPF OKPKOKUKPI VJG
WPNQCFKPIVKOG
#RRTQZKOCVGN[OYKFGD[ONQPIURCEGKUTGSWKTGF   
Ŗ (QTUJKHVKPIVJGGORV[YCIQPHTQOVJGVKRRNGTTCKNVQ
VJGEQWPVGTTCKNCYCIQPUJKHVGTCNQPIYKVJYCIQP
RWUJGTKUGORNQ[GF
6JG VGEJPKECN FCVC QH VJG YCIQP UJKHVGT CTG IKXGP KP
6CDNG
6CDNG6GEJPKECNFCVCQHCYCIQPUJKHVGT

 

VQCEEQOOQFCVGVJGGORV[YCIQPUQPVJGQWVJCWN direction
UKFGQHVJGYCIQPVKRRNGTEQORNGZ6QVCEMNGVJKUKUUWG
VJG%QORCP[ JCUFGXGNQRGF CUQNWVKQPECNNGF YCIQP  
  
    
 
UJKHVGTRWUJGTKOOGFKCVGN[CHVGTVJGYCIQPVKRRNGT line track to the counter rail and returning to
 
#HVGT C YCIQP KU WPNQCFGF CV VJG YCIQP VKRRNGT KV KU
of the wagon tippler.
RWUJGF VQYCTFU VJG QWVJCWN UKFG CPF RNCEGF QP C
UJKHVGTVCDNG6JGYCIQPRWUJGTUVCVKQPGFCVVJGGFIGQH 

 !"
VJGUJKHVGTVCDNGRWNNUKPVJGGORV[YCIQPCPFRNCEGUKV
ſTON[QPVJGUJKHVGTVCDNG6JGPVJGYCIQPKUUJKHVGFVQC 
# $%
RCTCNNGNTCKNVTCEM
GZKVVTCEMYKVJVJGJGNRQHVJGYCIQP
 & 
#'
UJKHVGTCPFVJGRWUJGTGLGEVUVJGGORV[YCIQPHTQOVJG
UJKHVGTVCDNGVQVJGRCTCNNGNGZKVVTCEM 
# ( #)

(KIWTG  UJQYU VJG HWPEVKQPKPI QH C YCIQP UJKHVGT 

 *$'+
RWUJGT 6JG YCIQP UJKHVGTRWUJGT YQTMU CV VJG UCOG
URGGFCUVJGYCIQPVKRRNGTCPFDQVJVJGUGGSWKROGPV 
  ,$!"
YQTMKPVCPFGO
%QPUVTWEVKQPCNFGVCKNU

Ŗ 6JG YCIQP UJKHVGT KU C TCKNOQWPVGF GSWKROGPV

OQXKPIQPCTCKNRGTRGPFKEWNCTVQVJGVKRRNGTTCKNCPF
the counter rail

Ŗ 9CIQPUJKHVGTKUFTKXGPVJTQWIJCEJCKPCPFURTQEMGV
FTKXGYKVJVJGJGNRQHCJ[FTCWNKEOQVQT

Ŗ 6JGRQYGTRCEMKUOQWPVGFQPVJGUJKHVGTVCDNG

Ŗ 6Q GPUWTG RTQRGT RQYGT VTCPUOKUUKQP C RCKT QH

IWKFG TQNNGTU KU RTQXKFGF CU IWKFGQP TCKN HQT VJG
UJKHVGTVTQNNG[OQXGOGPV

(KI .KPG FKCITCO KNNWUVTCVKPI OQXGOGPV QH YCIQPU Ŗ 6QGPUWTGVJGTCKNNKPGOCVEJKPIHTQOVJGVKRRNGTTCKN

CHVGTWPNQCFKPICVVJGYCIQPVKRRNGT
9CIQP5JKHVGT
6JGOCKPHGCVWTGUQHVJGYCIQPUJKHVGTKPENWFG ECTDQPDTWUJCTTCPIGOGPVHGUVQQPKPICTTCPIGOGPV
Ŗ #HVGTVKRRNKPIVJGNQCFGFOCVGTKCNKPVJGJQRRGTVJG Ŗ
GORV[YCIQPKUOQXGFVQYCTFUVJGQWVJCWNUKFGVQ
ENGCTVJGVKRRNGTRNCVHQTO
Ŗ +P QTFGT VQ CXQKF VJG PGGF VQ CESWKTG CFFKVKQPCN
URCEG VJCV YQWNF DG KU TGSWKTGF QP VJG QWVJCWN
UKFGCRCTCNNGN
GZKVTCKNVTCEMKUOCFGVQRNCEGVJG
CNNGORV[YCIQPQPVJKUVTCEM
UKZ YJGGNU OQWPVGF QP
CPFVJGEQWPVGTTCKNVQVJGUJKHVGTVCDNGTCKNCUETGY
NKOKVUYKVEJKUWUGF
Ŗ 6JGRQYGTHGGFKPIVQVJGYCIQPUJKHVGTKUVJTQWIJ
6JGVTQNNG[KUHCDTKECVGFYKVJUVTWEVWTCNUVGGNYJKEJKU
TKIKFGPQWIJVQVCMGECTGQHUWTIGNQCF
Ŗ 6JGTCKNHQTVJGUJKHVGTVTQNNG[OQXGOGPVKUND[F
YJKEJ KU VQ DG ſZGF QP VJG 4%% RNCVHQTO VJTQWIJ
HQWPFCVKQPDQNVU
Ŗ 6JGTG CTG VJTGG CZNGU

 STEEL TECH
 81.Ŗ01Ŗ#RTKN

CPVKHTKEVKQPDGCTKPIUYKVJECUVUVGGNDGCTKPIJQWUKPI 215+6+10Ō
YJKEJCTGHCUVGPGFVQVJGVTQNNG[HTCOG

Ŗ 1PG UGV QH YJGGN ITKRRGT CPF UVQRRGT CTG CNUQ

RTQXKFGF VQ JQNF VJG YCIQP YJKNG VJG UJKHVGT KU KP
QRGTCVKQP

9CIQP2WUJGT

6JGHWPEVKQPQHVJGYCIQPRWUJGTKUVQUJKHVVJGGORV[
YCIQPUHTQOVJGUJKHVGTVCDNGVQVJGEQWPVGTTCKN6[RKECN
FCVCHQTCYCIQPRWUJGTCTGIKXGPKP6CDNG

6CDNG6GEJPKECNFCVCQHCYCIQPRWUJGT 5*+(6'4+0.+0' 9#)10

9+6*9#)106+22.'4 275*'4
  
) $- 
215+6+10Ō
 
     ) 
9#)10 275*'4#6
        ) ' #
5*+(6'4 5'%10&215+6+10
returning to its original position within one
tippling cycle of the wagon tippler


  $!"


# $%

 & #'


# ( #)


 $$/$'+


  $!" (KI.KPGFKCITCOQHVJGYCIQPUJKHVGTCPFRWUJGT

%QPUVTWEVKQPCNFGVCKNU CONCLUSION

Ŗ 6JG YCIQP RWUJGT KU C TCKNOQWPVGF GSWKROGPV 6JG GZRGFKVKQWU ITQYVJ QH VJG RQYGT KPFWUVT[ KU
OQXKPIQPVJGTCKNKPNKPGYKVJVJGYCIQPUJKHVGT UVTCVGIKECNN[ KORQTVCPV HQT VJG QXGTCNN ITQYVJ QH VJG
EQWPVT[ #V RTGUGPV CU RGT VJG 9QTNF $CPM FCVC VJG
Ŗ +VKUFTKXGPVJTQWIJEJCKPCPFURTQEMGVFTKXGVJTQWIJ RGTECRKVCEQPUWORVKQPQHRQYGT
CUQPKP
CJ[FTCWNKEOQVQT +PFKCYCUM9JCUCICKPUVM9JKP%JKPCCPF
M9JKP75#6JGNCTIGTRCTVQH+PFKCŏURQRWNCVKQP
Ŗ 6JG RQYGT RCEM QH VJG RWUJGT KU OQWPVGF QP VJG
KUTWTCNCPFKUFGRTKXGFQHRTQRGTSWCNKV[QHNKHGCUVJG[FQ
UJKHVGTVCDNG
PQVGPLQ[VJGDGPGſVUQHGNGEVTKEKV[DGECWUGQHNQYRQYGT
Ŗ 6JGRQYGTHGGFKPIVQVJGYCIQPRWUJGTKUVJTQWIJ IGPGTCVKQPKPVJGEQWPVT[*GPEGVJGTGKUVTGOGPFQWU
ECTDQPDTWUJCTTCPIGOGPV UEQRGHQTKPETGCUKPIVJGRGTECRKVCRQYGTEQPUWORVKQP
6JGYCIQPUJKHVGTRWUJGTYKNNJGNRVJGRQYGTIGPGTCVKQP
Ŗ 6JGVTQNNG[KUHCDTKECVGFYKVJUVTWEVWTCNUVGGNYJKEJKU KPFWUVT[VQTGFWEGVJGNCPFTGSWKTGOGPVCPFYKNNRNC[CP
TKIKFGPQWIJVQVCMGECTGQHUWTIGNQCF KORQTVCPVTQNGKPOCMKPIVJGKPUVCNNCVKQPQHRQYGTRNCPVU
Ŗ 6JG TCKN HQT RWUJGT VTQNNG[ OQXGOGPV KU  ND[F XKCDNG
YJKEJ YKNN DG ſZGF QP VJG 4%% RNCVHQTO VJTQWIJ REFERENCE
HQWPFCVKQPDQNVU
'NGEVTKEKV[2NCP8QN)GPGTCVKQPŌ,CPWCT[)QXV
6JG NKPG FKCITCO QH VJG YCIQP UJKHVGT CPF RWUJGT KU QH+PFKC/KPKUVT[QH2QYGT%GPVTCN'NGEVTKEKV[#WVJQTKV[
UJQYPKP(KIWTG CPF9QTNF$CPMFCVC

STEEL TECH