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Working time sheet for technical assistance, start-up and commissioning

Arbeitsbericht für technische Unterstützung, Inbetriebnahme und Übergabe

Purchaser/Customer
Käufer/Kunde CTY CP VAN TAI VA XEP DO QUANG NINH     
Hull-/Project-Number
Schiffs-/Projekt-Nummer      
Serial No.
Serien-Nr. 165066

Liebherr’s Scope of Supply as per Contract Excluded from Liebherr’s Scope of Supply as per Contract
Lieferumfang von Liebherr Nicht im Lieferumfang von Liebherr
Supervisory service for flatness measurement of adaptor flange for For the avoidance of doubt the parties agree that Contractor’s scope of
two (4) mandays per Crane (NOTE: Measuring tool is not within Liebherr’s supply does not include being without limitation:
scope of supply).
Welding of pedestal adaptor onto pedestal extension, gantry or
Supervisory services for Crane(s) installation, start-up, any other steel structure and measuring of flange flatness according to
commissioning and final adjustments will be provided for a period of twenty installation manual; or in the event of flange interface to Purchaser supply
five (29) man-days per Crane, up to max. ten (10) working hours per man- tightening of bolts and calculation of tightening forces
day, including and based on one (1) journeys for one (1) engineer. This shall Pedestal extension/column complete including ladders, lighting,
be accepted by Purchaser. entrance doors;
Installation of pedestal complete onto jetty plinth/interface
The cost for travelling, daily allowances, meals and accommodation are Jetty plinth/interface (design and construction), foundation and
included. Any man-day not utilised during the installation phase shall be foundation bolting, if applicable
used for training or test run services during this contractual execution. Boom rest (design and production) including lashing of boom and
hook, if applicable;
Training and technology transfer will be provided for two (2) Lifting appliances and/or the necessary control devices other than
operators conducted by one (1) experienced and qualified trainer/service those stated under LIEBHERR’s scope of supply;
engineer on subject cargo crane(s) after commissioning for a period of two Main and additional power supply to the slip-ring
(2) working days per crane and of up to a max of ten (10) hours per days. collector/terminal box which is located in the upper section of the pedestal;
Generator/Transformer/Cable Reel/Terminal box/Shore power
The cost for travelling, daily allowances and accommodation, supply cabling and connection;
commissioning tools, working clothes, life insurance/medical insurance for Provision of welding apparatus, craneage, scaffolding, electricity,
the export within this period are included. water, compressed air, test weights for overload test, skilled and unskilled
personnel during installation phase;
Afore mentioned period of supervisory services for start-up and Certifying authority fees for commissioning certification after
commissioning of cargo cranes is deemed to be enough for mechanical delivery ex works;
Dieses Dokument darf ohne unsere Genehmigung weder kopiert, noch vervielfältigt werden. Unterschrift / Stempel Kunde: V01 0000357704
This document shall not be copied or transferred to others without our consent. Signature / Stamp Customer: 1/10
Working time sheet for technical assistance, start-up and commissioning
Arbeitsbericht für technische Unterstützung, Inbetriebnahme und Übergabe

erection, commissioning & overload test of cranes, however subject to the Final painting of pedestal adaptor, pedestal extension;
availability of prerequisites for installation and erection which are to be Fire extinguishers;
prepared before the installation and erection of cranes. In case the above Provision and filling of hydraulic oil;
mentioned period is not enough, Liebherr shall be responsible for increasing Co-ordination of Overload test of cranes
the number of man-days adequately to complete the installation of the Mechanical erection of crane, reeving of ropes, connection of all
Goods to put the Goods into operation, however extra man-days (assistance) cables to the slip-ring collector, cable glands and their holes of slip ring
required due to reasons beyond Liebherr’s control (e.g. waiting time, no collector plate, touch up paint, greasing, cleaning after installation, etc.
power supply, etc.) will be charged at EURO 930,00 per man-day (may be
subject to adjustment). The costs for travelling, daily allowances, meals and The Purchaser shall provide for these pre-requisites..
accommodation are included. A one-hundred percent (100%) surcharge
based on the daily rates applies and will be payable by the PURCHASER for
any overtime, weekends and public holidays work requested to be performed
by the PURCHASER.

Purchaser shall request Liebherr’s service engineers’ assistance giving at


least three (3) weeks prior written notice.

Classification Society: Liebherr Works Certificate to state that the


Cranes are built in accordance with Lloyd’s Register Shipping (LRS)
Rules.     

Dieses Dokument darf ohne unsere Genehmigung weder kopiert, noch vervielfältigt werden. Unterschrift / Stempel Kunde: V01 0000357704
This document shall not be copied or transferred to others without our consent. Signature / Stamp Customer: 2/10
Da
Date From To Hours Work carried out/Activities E N L C Open Items/ Remarks
y
Datum Von Bis Std. Ausgeführte Arbeiten/Aktivitäten G W H U Offene Punkte/ Bemerkungen
Tag
1 22.05.21 07:00 13:00 6 Covid test at FV hospital 2 ☐ ☐ ☐ 3 hrs travelling
2 23.05.21 08:00 12:00 4 Take test result from Hospital 2 ☐ ☐ ☐ 3 hrs travelling
Travelling from HCMC to Ha Long.
3 24.05.21 06:00 20:30 14.5 2 ☒ ☐ ☐ 12.5 hrs travelling
Flatness measurement
Kick off meeting with customer, contractor.
4 25.05.21 07:00 12:00 5 Check spare part. 2 ☒ ☐ ☐ 0.5 hr travelling
Prepare clean bearing surface
Cont. Check spare part.
          13:00 20:00 7 1 ☒ ☐ ☐ 0.5 hr travelling.
Clean bearing surface.
5 26.05.21 07:00 12:00 5 Check and clean bearing thread 2 ☒ ☐ ☐ 0.5 hr travelling
      13:00 20:00 7 Cont. Check and clean bearing thread. 2 ☒ ☐ ☐ 0.5 hr travelling
Install boom gangway
6 27.05.21 07:00 12:00 5 2 ☒ ☐ ☐ 0.5 hr travelling
Boom measurement at boom end.
Up right slewing column.
          13:00 20:30 7.5 2 ☒ ☐ ☐ 0.5 hr travelling
Install winch.
Install cabin arm.
Remove e-motor transportation bolts.
7 28.05.21 07:00 12:00 5 2 ☒ ☐ ☐ 0.5 hr travelling
Install air breather of hoisting gearbox, distribution
gearbox, luffing gearbox.
Cont. Install cabin arm.
          13:00 20:00 7 2 ☒ ☐ ☐ 0.5 hr travelling
Drain oil from tank.
Torque cabin arm.
8 29.05.21 07:30 12:00 4.5 Install cabin and torque cabin bolts. 2 ☒ ☐ ☐ 0.5 hr travelling
Run cable from slewing column to cabin.
Install ballast frame.
          13:00 17:30 4.5 2 ☒ ☐ ☐ 0.5 hr travelling
Cont. Run cable from slewing column to cabin.
Remove and clean boom pivot pin.
Measure distance of pivot piece on column.
9 31.05.21 07:00 12:00 5 2 ☒ ☐ ☐ 0.5 hr travelling
Clean tank.
Install winch platform.
Da
Date From To Hours Work carried out/Activities E N L C Open Items/ Remarks
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Datum Von Bis Std. Ausgeführte Arbeiten/Aktivitäten G W H U Offene Punkte/ Bemerkungen
Tag
Fill hydraulic oil to tank
          13:00 20:00 7 2 ☒ ☐ ☐ 0.5 hr travelling
Install hoisting winch oil cooler.
10 01.06.20 07:30 16:30 9 Go to hospital to test covid as per government request. 2 ☐ ☐ ☐ 1 hr travelling
11 02.06.21                Quarrantine at hotel 2 ☐ ☐ ☐      
12 03.06.21                Quarrantine at hotel 2 ☐ ☐ ☐      
13 04.06.21                Quarrantine at hotel 2 ☐ ☐ ☐      
14 05.06.21                Quarrantine at hotel 2 ☐ ☐ ☐      
15 06.06.21                Quarrantine at hotel 2 ☐ ☐ ☐      
16 07.06.21                Quarrantine at hotel 2 ☐ ☐ ☐      
17 08.06.21                Quarrantine at hotel 2 ☐ ☐ ☐      
18 09.06.21                Quarrantine at hotel 2 ☐ ☐ ☐      
19 10.06.21                Quarrantine at hotel 2 ☐ ☐ ☐      
20 11.06.21                Quarrantine at hotel 2 ☐ ☐ ☐      
21 12.06.21                Quarrantine at hotel 2 ☐ ☐ ☐      
22 13.06.21                Quarrantine at hotel 2 ☐ ☐ ☐      
23 14.06.21                Go to hospital to test covid before finish quarrantine 2 ☐ ☐ ☐      
Go to local CDC, got approval finished quarrantine to
24 15.06.21                2 ☐ ☐ ☐      
continue work in shipyard.
Install column top platform.
25 16.06.21 07:00 12:00 5 Mobilize pretensioning tool, bolts, slipring from store to 2 ☒ ☐ ☐ 0.5 hr travelling
adatper.
Wiring hoisting oil cooler.
          13:00 19:00 6 2 ☒ ☐ ☐ 0.5 hr travelling
Install holding winch hydraulic hoses
Install closing winch hydraulic hoses.
26 17.06.21 07:00 12:00 5 2 ☒ ☐ ☐ 0.5 hr travelling
Wiring from column to cabin.
          13:00 19:00 6 Cont. install and clamp hydraulic hoses. 2 ☒ ☐ ☐ 0.5 hr travelling
Da
Date From To Hours Work carried out/Activities E N L C Open Items/ Remarks
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Datum Von Bis Std. Ausgeführte Arbeiten/Aktivitäten G W H U Offene Punkte/ Bemerkungen
Tag
Wiring from column to cabin.
Prepare rope and crane to lift up slewing column.
Clean adapter surface.
27 18.06.21 07:00 12:00 5 Start pick up slewing column. 2 ☒ ☐ ☐ 0.5 hr travelling
Check gap between adapter and slewing bearing < 0.2 ->
OK
Install all bolts and nut, hand tight.
          13:00 19:00 6 Prepare pretentioning tool, compressed air. 2 ☒ ☐ ☐ 0.5 hr travelling
Tension 16 bolts at 50% force
28 19.06.21 07:30 12:00 4.5 Cont. tensioning bolts at 50% force. 2 ☒ ☐ ☐ 0.5 hr travelling
          13:00 17:30 4.5 Tensioning bolts with 100% force. 2 ☒ ☐ ☐ 0.5 hr travelling
29 20.06.21               Day off 2 ☐ ☐ ☐      
Remove all scarfolding inside adatper.
Install ladder.
30 21.06.21 07:00 12:00 5 2 ☒ ☐ ☐ 0.5 hr travelling
Put slipring to correct direction.
Lay cable from column to ladder.
Frabricate tool to do slewing brake modification.
          13:00 19:00 6 2 ☐ ☒ ☐ 0.5 hr travelling
Drain some oil from each gearbox.
31 22.06.21 07:00 12:00 5 Carry out slewing brake modification. 2 ☐ ☒ ☐ 0.5 hr travelling
          13:00 19:00 6 Carry out slewing brake modification. 2 ☐ ☒ ☐ 0.5 hr travelling
32 23.06.21 07:00 12:00 5 Carry out slewing brake modification. 2 ☐ ☒ ☐ 0.5 hr travelling
Carry out slewing brake modification.
          13:00 19:00 6 2 ☐ ☒ ☐ 0.5 hr travelling
Check and fill gear oil to 4 slewing gearbox.
Check slipring insulation.
33 24.06.21 07:00 12:00 5 Wiring cable at slipring. 2 ☒ ☐ ☐ 0.5 hr travelling
Install centre lubrication system.
Wiring cable at slipring.
          13:00 19:00 6 2 ☒ ☐ ☐ 0.5 hr travelling
Install centre lubrication system.
34 25.06.21 07:00 12:00 5 Closed slipring. 2 ☒ ☐ ☐ 0.5 hr travelling
Da
Date From To Hours Work carried out/Activities E N L C Open Items/ Remarks
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Datum Von Bis Std. Ausgeführte Arbeiten/Aktivitäten G W H U Offene Punkte/ Bemerkungen
Tag
Check motor insulation.
Check setting in switch cabinet.
Check gear oil at distribution gearbox, hoisting gearbox,
luffing gearbox.
Check oil availble in motor, pumps case.
Fill ATF oil to brake of hoisting gearbox, luffing gearbox.
Request power supply from customer.
Check power supply 440V, 60 Hz.
Check auxiliary power supply 230V, 60 Hz.
Check all emergency valve in normal position.
Start up crane, check motor rotating direction.
          13:00 19:30 6.5 Bleed air from pumps. 2 ☒ ☐ ☐ 0.5 hr travelling
Function check luffing, hoisting : OK.
Check slewing function: Can not slew.
Brake valve jammed, release valve manual -> OK.
Slew wrong direction, swap solenoid valve on pump to
change slew direction.
Install boom gangway.
Cut boom pivot bush as per measurement.
35 26.06.21 07:00 12:00 5 2 ☒ ☐ ☐ 0.5 hr travelling
Install flood light.
Install life line.
Pick up boom.
          13:00 19:00 6 Can not install boom because rope not balance. 2 ☒ ☐ ☐ 0.5 hr travelling
Bring down boom. Prepare 20t chain block.
36 27.06.21               Day off 2 ☐ ☐ ☐      
37 28.06.21 07:00 12:00 5 Boom installation. 2 ☒ ☐ ☐ 0.5 hr travelling
Cont. boom installation.
Run cable from boom to slewing column.
          13:00 19:00 6 2 ☒ ☐ ☐ 0.5 hr travelling
Connect boom flood light cable.
Connect angle sensor wires. Check angle sensor: OK.
Da
Date From To Hours Work carried out/Activities E N L C Open Items/ Remarks
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Datum Von Bis Std. Ausgeführte Arbeiten/Aktivitäten G W H U Offene Punkte/ Bemerkungen
Tag
38 29.06.21 07:00 12:00 5 Remove lifting pad from column, boom. 2 ☒ ☐ ☐ 0.5 hr travelling
          13:00 18:00 5 No crane to run fishing rope 2 ☐ ☐ ☒ 0.5 hr travelling
39 30.06.21 07:00 12:00 5 No crane to run fishing rope 2 ☐ ☐ ☒ 0.5 hr travelling
Run luffing fishing rope.
          13:00 19:00 6 2 ☒ ☐ ☐ 0.5 hr travelling
Run holding fishing rope.
Wind luffing rope.
40 01.07.21 07:00 12:00 5 1 ☒ ☐ ☐ 0.5 hr travelling
Install luffing rope fix point on boom tip.
Wait for crane to lift holding rope to position. Wait for crane for 2 hrs.
          13:00 19:00 6 1 ☒ ☐ ☒
Wind holding rope. 0.5 hr travelling
Fix luffing rope on winch.
0.5 hr travelling
41 02.07.21 07:00 12:00 5 Fix holding rope to winch. 1 ☒ ☐ ☒
Wait for crane for 2 hrs.
Wait for crane for 3 hour.
Run closing fishing rope.
          13:00 19:00 6 Wind closing rope. 1 ☒ ☐ ☐ 0.5 hr travelling
Fix closing rope to winch.
Check rope balance.
42 03.07.21 07:30 12:00 4.5 2 ☒ ☐ ☐ 0.5 hr travelling
Adjust rope holding and closing.
Tighten holding rope clamp 700 Nm.
          13:00 17:00 4 Tighten closing rope clamp 700 Nm. 2 ☒ ☐ ☐ 0.5 hr travelling
Tighten luffing rope clamp 295 Nm.
43 04.07.21               Day off 2 ☐ ☐ ☐      
44 05.07.21 07:00 12:00 5 Install counter weight. 2 ☒ ☐ ☐ 0.5 hr travelling
Install balast rod.
          13:00 19:30 6.5 2 ☒ ☐ ☐ 0.5 hr travelling
Install tension rod and tightent.
Install and tighten tension rod.
45 06.07.21 07:00 12:00 5 2 ☒ ☐ ☐ 0.5 hr travelling
Dynamic greasing boom pivot pin.
          13:00 19:00 6 Filled 200l hydraulic oil to tank. 2 ☒ ☐ ☐ 0.5 hr travelling
Greasing luffifng winch, holding winch, closing winch.
Greasing slewing bearing.
Da
Date From To Hours Work carried out/Activities E N L C Open Items/ Remarks
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Datum Von Bis Std. Ausgeführte Arbeiten/Aktivitäten G W H U Offene Punkte/ Bemerkungen
Tag
Install centre lubrication system.
Adjust feed pressure: 35 bar.
Check slewing pressure:
46 07.07.21 07:00 12:00 5 2 ☒ ☐ ☐ 0.5 hr travelling
- Relief left and right: 400 bar.
- Pressure cut off: 300 bar.
Adjust pump min current.
          13:00 19:00 6 Adjust pump max current. 2 ☒ ☐ ☐ 0.5 hr travelling
Slewing speed: 52s/rev.
Adjust holding, closing limit switch up, down, slowly up.
48 08.07.21 07:00 12:00 5 Adjust luffing up, down, park position limit switch. 2 ☒ ☐ ☐ 0.5 hr travelling
Adjust software top limit switch.
Adjust and check luffing pressure:
- Luffing up relief valve: 400 bar.
- Luffing down relief valve: 160 bar.
- Luffing pressure cut off: 310 bar.
          13:00 19:30 6.5 Adjust luffing pump min current. 2 ☒ ☐ ☐ 1 hr travelling
Adjust luffing speed up and down speed: 59s from 36m to
12m.
Travel to Cam Pha City, vessel move to Dong Bac
Shipyard.
Test covid in hospital before follow barge to Dong Bac
49 10.07.21 08:00 15:30 7.5 2 ☐ ☐ ☐ 2 hr travelling
Shipyard as per shipyard request.
50 11.07.21               Day off 2 ☐ ☐ ☐      
Adjust holding pump min current, max current.
51 12.07.21 07:00 12:00 5 2 ☒ ☐ ☐ 0.5 hr travelling
Adjust closinging pump min current, max current.
Adjust closing speed empty hook.
          13:00 19:00 6 Adjust holding speed empty hook. 2 ☒ ☐ ☐ 0.5 hr travelling
Found holding speed with trimot not stable.
52 13.07.21 07:00 12:00 5 Trouble shooting holding speed with trimot. 2 ☐ ☒ ☐ 0.5 hr travelling
          13:00 19:00 6 Cont. trouble shooting. 2 ☐ ☒ ☐ 0.5 hr travelling
Da
Date From To Hours Work carried out/Activities E N L C Open Items/ Remarks
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Datum Von Bis Std. Ausgeführte Arbeiten/Aktivitäten G W H U Offene Punkte/ Bemerkungen
Tag
Inform office the issue, decide change new closing motor.
Customer will arrange corner load 23t for adjustment
when motor arrived.
Pump load to 23t, adjust hoisting speed with corner load.
53 14.07.21 07:00 12:00 5 2 ☒ ☐ ☐ 0.5 hr travelling
Pump load to 45t, check speed with full load.
Adjust luffing speed with full load.
Adjust luffing leak oil compensation.
          13:00 19:00 6 2 ☒ ☐ ☐ 0.5 hr travelling
Adjust holding and closing leak oil compensation.
Adjust oil cooler speed.
Backlash measurement.
54 15.07.21 07:00 12:00 5 Tilt measurement. 2 ☒ ☐ ☐ 0.5 hr travelling
Overload 110% test.
Unload 50t load. Change hook to grab and instruct crane
          13:00 19:00 6 operator procedure. 2 ☒ ☐ ☐ 0.5 hr travelling
Test grab operation
Endurance test with load 36t.
Take sample files.
55 16.07.21 07:00 12:00 5 2 ☒ ☐ ☐ 0.5 hr travelling
Monitor temperature of hydraulic oil, gear oil.
Practical trining to crane operator.
Load test under surveyor of Vietnam Register.
          13:00 19:00 6 Practical training to crane operator. 2 ☒ ☐ ☐ 0.5 hr travelling
Take oil sample.
Maintenance training to customer.
56 17.07.21 08:00 15:00 7 Training emergency lowering load and boom. 2 ☒ ☐ ☐ 1 hr travelling
Shipping files.
57 18.07.21               Day off   ☐ ☐ ☐      
Date, Place
Datum, Ort DONG BAC SHIPYARD, 17 JUL 2021

Name Customer Name Service Engineer


Name Kunde       Name Monteur BUI CONG MINH

Stamp and signature/Stempel und Unterschrift signature/Unterschrift

EG Number of engineers
NW Normal work according to the scope of supply.
All hours performed by Liebherr Service Engineer which are related to the normal commissioning work.
LH Additional working time in excess of the contract – on account of LIEBHERR.
All hours performed by Liebherr Service Engineer which are not related to the commissioning work and caused by LIEBHERR (including waiting time).
These working hours will not be invoiced to Purchaser/Customer, i.e. warranty work.
CU Additional working time in excess of the contract – on account of CUSTOMER.
All hours performed by Liebherr Service Engineer which are not related to the commissioning work and caused by the CUSTOMER (including waiting time).
These working hours will be invoiced to Purchaser/Customer.

EG Anzahl der Monteure


NW Normale Arbeit laut Lieferumfang
Alle von einem Liebherr Monteur geleisteten Stunden, welche mit der normalen Arbeit laut Lieferumfang zusammenhängen.
LH Arbeiten, über den Lieferumfang hinaus welche von LIEBHERR verursacht wurden.
Alle von einem Liebherr Monteur geleisteten Stunden, welche nicht mit der normalen Arbeit laut Lieferumfang zusammenhängen
und von LIEBHERR verursacht wurden (auch Wartezeit). Diese Arbeitsstunden werden nicht an den Kunden weiterverrechnet, d.h. Garantiearbeiten.
CU Arbeiten, über den Lieferumfang hinaus welche vom KUNDEN verursacht wurden.
Alle von einem Liebherr Monteur geleisteten Stunden, welche nicht mit der normalen Arbeit laut Lieferumfang zusammenhängen
und vom KUNDEN verursacht wurden (auch Wartezeit). Diese Arbeitsstunden werden an den Kunden weiterverrechnet.

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