Document No. IMS HOI.

-
Revision No. 00

Section INTEGRATED MANAGEMENT SYSTEM Effective Date 01/01/2016

Subject Stage 1 Isolating Boiler Feed Pump Page No. Page 1 of 3

STAGE 1 ISOLATING A MILL

1. PURPOSE

1.1 This instruction ensures that the mill is isolated safely

2. SCOPE

2.1 This instruction describes how a mill is isolated

3.0 Compliance Obligations

3.1 Refer to the compliance obligations register IMSP-6.1.3/01.

4.0 RESPONSIBILITY

4.1The Operating Manager shall approve this procedure and ensure compliance with it.
4.2 The Station Controller/ Operating Specialist shall ensure that this procedure is
implemented and adhered to.
4.3 The Operating Superintendent is responsible for the correct execution of this procedure

4. DEFINITIONS

4.2. SHEQ: - Safety, Health, Environment & Quality.

4.3. IMS: - Integrated Management System.
4.6 OEM; - Original Equipment Manufacturer

Originated by: Recommended by: Approved by:

Operating Superintendent Head Operations Support Operating Manager

Printed copies, unless control stamped in red on front page, is only valid on date printed. On later date, users must verify latest revision.
Revision 00 Date printed:2021/11/21 Page 1 of 3
 Document No. IMS HOI.-
Revision No. 00

Section INTEGRATED MANAGEMENT SYSTEM Effective Date 01/01/2016

Subject Stage 1 Isolating Boiler Feed Pump Page No. Page 2 of 3

6.0 DESCRIPTION OF ACTIVITIES

STE ACTION ADDITIONAL INFORMATION

P
6.1 Confirm the mill is not running/out of service

6.2 Select the 3.3kv circuit breaker for mill and P.A
fan to local operation, rack out the breakers and
render them inoperative

6.3 Select the 380v isolators to local operation, rack

out and lock off the seal air fan motor, lube oil
pumps, Hytec and feeder isolators.

6.4 Confirm and lock the mill inlet damper, the

hydraulic and isolating valves

6.5 Unbox the mill by opening the mill inspection,

reject box and the PA fan duct doors.

6.6 Close and isolate auxiliary steam de-

superheating line isolating valve

6.7 Insert the spades on all four corners and lock

shut the flap dampers

6.8 Allow the mill outlet temperature to drop to 40 C.

6.9 Issue the mechanical Permit To Work.

7.0 Issue a mechanical Permit To Work if the

isolation is holding

JOB COMPLETE

Originated by: Recommended by: Approved by:

Operating Superintendent Head Operations Support Operating Manager

Printed copies, unless control stamped in red on front page, is only valid on date printed. On later date, users must verify latest revision.
Revision 00 Date printed:2021/11/21 Page 2 of 3
 Document No. IMS HOI.-
Revision No. 00

Section INTEGRATED MANAGEMENT SYSTEM Effective Date 01/01/2016

Subject Stage 1 Isolating Boiler Feed Pump Page No. Page 3 of 3

6. ATTACHMENTS

Nil

7. RECORDS

In the case of implementing this procedure, the following records are generated and
maintained:

No. What record Where kept Retention Disposal

period
(yr)

7.1 Unit Control Room Log Ops Superintendent 3 years Archiving

book office.

7.2 Ops Superintendent Log Ops Superintendent 3 years Archiving

book office.

9 REFERENCES

9.1 ISO 14001:2015

9.2 ISO 9001:2015
9.3 OHSAS 18001:2007
9.4 ZPC IMS generic procedures (mandatory procedures)
9.5 Hwange Operating Instructions.
9.6 Compliance Obligations Register

Originated by: Recommended by: Approved by:

Operating Superintendent Head Operations Support Operating Manager

Printed copies, unless control stamped in red on front page, is only valid on date printed. On later date, users must verify latest revision.
Revision 00 Date printed:2021/11/21 Page 3 of 3